<p>After examining the guide (<a href="https://gr33nonline.files.wordpress.com/2017/05/kossel-mini-instrution-by-sintron-technology_v2.pdf" rel="nofollow noreferrer">Kossel mini instrution by sintron technology_v2</a>) and the printed parts kit, I came up with an 99.9% complete parts list. The lists relating to the effector and autoprobe mount maybe slightly incorrect:</p>

<pre><code>##Parts List

###Listed by Printer part/section:

####Fasteners

#####BOTTOM VERTEX (QUANTITY = 3)

For each:
10 x M3 x 8 mm
10 x M3 nut (T-nut)

#####TOP VERTEX (QUANTITY = 3)

For each:
5 x M3 x 8 mm
5 x M3 nut (T-nut)

1 x M3 x 35 mm
1 x M3 nut
1 x M3 washer


#####IDLERS (QUANTITY = 3)

For each:
1x M3 x 25 mm
4x M3 Washers
1 x M3 Nut
2x F623ZZ

#####MOTORS (QUANTITY = 3)

For each:
2 x grub
4 x M3 x 8 mm
1 x 16T/20T GT2 pulley

#####EFFECTOR

6 x M3 nyloc nuts
6 x M3 x 25 mm

4 (5?) x M3 x 16 mm &lt;&lt;==, or
2 (3?) x M3 x 16 mm &lt;&lt;==
2 x M3 x 20 mm &lt;&lt;== For the auto probe, if mounting the autoprobe directly on to a collar, above the hotend, and not on to the flange on the Sintron PLA collar

4 (5?) x M3 nuts &lt;&lt;==

2 x M3 x 8 mm &lt;&lt;== fan mounted to Sintron PLA collar
2 x M3 nuts &lt;&lt;==

1 x PC4-M6

Note: Some additional bolts are required for the mounting of the hotend. It is unclear what these are. See link.

#####VERTICAL CARRIAGES (QUANTITY = 3)

For each:
2 x M3 x 20 mm

#####ROLLER CARRIAGES (QUANTITY = 3)

For each:
2 x M3 x 10 mm
1 x M3 x 25 mm
3 x M3 nuts
3 x M6 x 25 mm
3 x M6 nut    
2 x M6 washer (optional)

#####ENDSTOPS (QUANTITY = 3)

For each:
1 x M3 x 8 mm &lt;&lt;==
1 x M3 nut (T-nut)
3 x M3 x 8 mm &lt;&lt;==
3 x M3 nut

#####SPOOL

6 x 625-2RS Bearing (or 625zz)
5 x M5 x 20 mm
1 x M5 x 25 mm
6 x M5 nut
6 x M5 washer
(or 7 x M5 washer – there is a discrepancy between the kit (7) and the manual (6))
3 x M3 x 8 mm ?
3 x M3 nut (T-nut)

#####EXTRUDER

1 x M3 x 40 mm
1 x M3 x 8 mm
1 x M3 x ?? mm &lt;&lt;==
2 x M3 nut (T-nut)

1 x PC4-01

#####AUTOPROBE

Note: This is optional

2 x M2.5 x 12 mm
1 x M2.5 x 12 mm
2 x M3 x 8 mm &lt;&lt;==  If mounting the autoprobe on to the flange of the Sintron PLA collar (if mounting directly on to a collar, above the hotend, then these are not required, and 2 x M3 x 20 mm replace 2 x M3 x 16 mm on the effector)
2 x M3 nuts &lt;&lt;==  If mounting the autoprobe on to the flange of the Sintron PLA collar (if mounting directly on to a collar, above the hotend, then these are not required)

Safety Pin 2.5 mm
Spring 23.5mm

Terminal Block
1.5mm Allen key

Note: Some additional bolts are required for the mounting of the autoprobe, as well as the hotend. It is unclear what these are.

#####GLASS BED

3 x M3 x 8 mm ?
1 x M3 x 20 mm
4 x M3 nut (T-nut)

#####RAMPS

Note: This is optional, as mounting on the top will interfere with the spool

2 x M3 x 35 mm
2 x M3 nuts
2 x M3 nuts (T-nut)

###Total Parts:

####Fasteners

#####BOLTS

Size, Length, Quantity
M3, 25, (1×3)+(6)+(1×3) = 3+6+3 = 12
M3, 8, (10×3)+(5×3)+(4×3)+(4x3)+(3)+(1)+(2)+(3) = 30+15+12+12+3+1+2+3 = 78
M3, 16, 5
M3, 20, (2×3)+(1)+(2) = 6+1+2 = 9
M3, 10, (2×3) = 6
M3, 35, 3
M3, 40, 1
M6, 25, (3×3) = 9
M5, 20, 5
M5, 25, 1
M2.5, 12, 3

#####GRUB SCREWS

Size, Quantity
?, (2×3) = 6

#####NUTS

Size, Quantity
M5, 6
M6, (3×3) = 9
—
EITHER

M3, (10×3)+(5×3)+(1x3)+(1×3)+(5+2)+(3×3)+(1×3)+(3×3)+(3)+(2)+(2)+(4) = 30+15+3+7+9+3+9+3+2+2+4 = 90

OR

M3, (1×3) + (1×3) + (5+2) + (3×3) + (3×3) + (2) = 3+7+9+9+2 = 33
and
M3 T-slot nut, (10×3) + (5×3) + (1×3) + (3) + (2) + (4) = 30+15+3+3+2+4 = 57
—

#####NYLOC NUTS

Size, Quantity
M3, 6

#####WASHERS

Size, Quantity
M3, (1x3)+(4×3) = 15
M6, (2×3) = 6
M5, 6 (or 7)

####Bearings

Size, Quantity
F623zz, 6
625-2RS, 6
OR
625zz, 6

####Printed Parts

TBD

####Structural

3 x 2020 x  750/600 mm
9 x 2020 x 360/240 mm

####Electronics

1 x Arduino Mega 2560
1 x RAMPS 1.4
5 x Stepper drivers
3 x PCB mounted mechanical switch
3 x Stepper motors
1 x Extruder stepper

####Belts

3 x 16T/20T GT2 Pulley
GT2 belt (5 meters)

####Other Parts

Safety Pin 2.5 mm
Spring 23.5mm
Terminal Block
1.5mm Allen key
9 x Delrin wheels
9 x 696zz bearings

1 x PC4-M6
1 x PC4-01

###Uncertainties

The fasteners required for the following parts is, as yet, unclear

Effector/Hotend mount
Autoprobe mount
Additional Extruder holder screwpoint

###Assumptions

Hotbed frame mounts (assumed to be M3 x 8 mm)
Spool frame mounts (assumed to be M3 x 8 mm)
Endstops (four M3 x 8 mm are used, not just one)
</code></pre>

<p>See also <a href="https://gr33nonline.wordpress.com/2017/06/01/kossel-sintron-parts-list/" rel="nofollow noreferrer">Kossel - Sintron parts list</a>.</p>

<hr>

<p>I have a <em>partial</em> answer from the suppliers:</p>

<blockquote>
  <p>Hi </p>
  
  <p>Good Day !</p>
  
  <p>thanks for your contact.</p>
  
  <p>we use M3 bolts + T-nuts .</p>
  
  <p>i suppose the problem is , you don't have T-nuts , right ?</p>
  
  <p>T-nuts is used for 2020 extrusion.</p>
  
  <p>with warm regards.</p>
  
  <p>james</p>
</blockquote>

<p>I replied for a clarification of the length required:</p>

<blockquote>
  <p>Many thanks for the reply.</p>
  
  <p>I have two types of 2020 extrusion, with differing profiles: one that
  takes T-Nuts, and; one that takes regular hexagonal M5 nuts.</p>
  
  <p>For the T-nut extrusion I have both M3 and M5 T-nuts.</p>
  
  <p>However, the second type of 2020 extrusion takes regular M5 nuts.
  Regular M3 nuts will not stay in place, unless I can find some M3 nuts
  with a larger outer diameter, greater than 7 mm.</p>
  
  <p>With respect to the M3 bolts, what are the lengths required? Are two
  lengths used? One length to secure the endstop switch and holder to
  the 2020 extrusion, and then another length to secure the remaining
  three holes? Looking at the diagram in your build guide, it seems as
  if only one bolt is used to secure the endstop switch and holder to
  the frame, is that correct? Are any other bolts used to secure the PCB
  mounted switch the the endstop holders.</p>
  
  <p>I thank you in advance.</p>
  
  <p>Best regards</p>
</blockquote>

<p>I followed this up with a second email</p>

<blockquote>
  <p>Hi again James,</p>
  
  <p>Following on from my previous reply.</p>
  
  <p>Firstly, I have found that flanged M3 nuts will work perfectly, in the
  extrusion that will not accept T-Nuts.</p>
  
  <p>Secondly, what I really am looking for is a list of the lengths (and
  dimensions) of the bolts used throughout the Sintron build. In
  particular the endstop bolts. Rather than having to iteratively deduce
  each bolt, a list of the bolts used would be very handy.</p>
  
  <p>I thank you again in advance for your kind consideration.</p>
  
  <p>Best regards,</p>
</blockquote>

<p>I received a second reply from Sintron</p>

<blockquote>
  <p>Hello Friend.</p>
  
  <p>for endstop . it's M3*8mm . </p>
  
  <p>i am collecting the list of them for you soon.</p>
  
  <p>thanks.</p>
  
  <p>james</p>
</blockquote>

<hr>

CC BY-SA 3.0
2017-06-01T06:46:36.923Z
As a friend of mine said "sounds like a lot of data; but no useful information".  I added some info on the t-nuts and screws to my answer above that may help.  [This is another solution](http://www.ebay.com/itm/2830-PC-METRIC-BOLT-NUT-WASHER-LOCK-WASHER-ASSORTMENT-KIT-W-36-HOLE-BIN/272649166675) that might work.
markshancock
CC BY-SA 3.0
2017-06-01T06:52:31.443Z
@markshancock - The particular 2020 aluminium extrusion, which I am using, will not accept regular T-Nuts, although I am not sure about the slim half T-Nuts. See [Fat hexagonal M3 nuts, with outer diameter greater than 6 mm](https://engineering.stackexchange.com/questions/15628/fat-hexagonal-m3-nuts-with-outer-diameter-greater-than-6-mm). Flanged hex M3 nuts seems to be the way to go.
Greenonline
CC BY-SA 3.0
2017-06-01T12:43:42.667Z
@markshancock - I love the idea of 2830 pieces of fasteners... :-)  Unfortunately, upon further thought, flanged hex M3 nuts aren't a solution, after all. They would have no purchase on the sides of the slot and would spin hopelessly upon being tightened. Seems like I will have to get standard extrusion, that *will* accept T-nuts, and use the non-European extrusion for a different set of printed parts that use M5 nuts.
Greenonline
CC BY-SA 3.0
2017-06-01T15:20:44.057Z
I am really surprised you are having so much challenge with the t-nuts fitting the extrusion.  The extrusion you have must have an non-standard profile.  If you buy more 2020 from eBay, I recommend you buy the t-nuts as part of the set.
markshancock
CC BY-SA 3.0
2017-06-01T15:21:34.567Z
Here is the [offering on eBay](http://www.ebay.de/itm/Sintron-2020-Openbeam-Aluminum-Extrusion-Kit-for-3D-Drucker-mini-Kossel-Rostock-/131521171318) where I got the profile.  I dislike linking eBay offerings since they are temporary.  I'm including it separately so I can deleted it later if the link goes dead.
markshancock
CC BY-SA 3.0
2017-06-01T15:26:42.820Z
@markshancock - I bought the 2020 in Bangkok, 6 meters for $20. See [Fat hexagonal M3 nuts, with outer diameter greater than 6 mm](https://engineering.stackexchange.com/questions/15628/fat-hexagonal-m3-nuts-with-outer-diameter-greater-than-6-mm) for a photo
Greenonline
CC BY-SA 3.0
2017-06-01T01:21:11.777Z
2017-06-24T16:27:37.073Z
2017-06-24T16:27:37.073Z
Greenonline
<p>For the M3 t-nuts, could you use this <a href="https://www.thingiverse.com/thing:1573410" rel="nofollow noreferrer">printed solution</a>.
You are just attaching a PCB; so, it you wouldn't need that much strength.</p>

<p>Another excuse to use your 3D printer. ;)</p>

CC BY-SA 3.0
2017-06-01T19:49:31.893Z
That is a good tip, but I need them, principally (along with other reasons), for attaching the extrusions to the vertices, so they need to be strong and in metal really...
Greenonline
CC BY-SA 3.0
2017-06-01T19:55:38.667Z
But, why can't you use M5 for the other locations? (Note: Use of "But,"  is a homage to your [English Post](https://ell.stackexchange.com/questions/52239/why-do-people-incorrectly-begin-a-sentence-with-the-word-but)
markshancock
CC BY-SA 3.0
2017-06-01T20:04:56.310Z
**All of the holes** in the Sintron printed parts are M3. I considered reaming the holes to make them M5, but i don't want to lower the integrity of the parts, i.e. weaken them, nor have (slightly) misaligned screw holes, etc.
Greenonline
CC BY-SA 3.0
2017-06-01T20:17:41.053Z
Did you buy them or print them your self?  I could see not wanting to redrill the holes in a printed part (as it you could cut into the infill); but, certainly they couldn't be that difficult to change the design to use M5.  I can't imagine the margins around the holes would be thin enough to compromise the part.  They can't be carrying that much load.
markshancock
CC BY-SA 3.0
2017-06-02T05:16:08.717Z
I ordered them from eBay. BTW, this is a good answer, but it answers the wrong question. That is to say that it doesn't provide a *Parts List for the Sintron*, which is what I am looking for *here*, but it does provide a solution to the big fat nut that I'm looking for on SE.Engineering. So, you should post this answer as an answer, or have it migrated, to my question on SE.Engineering: [Fat hexagonal M3 nuts, with outer diameter greater than 6 mm](Fat hexagonal M3 nuts, with outer diameter greater than 6 mm)
Greenonline
CC BY-SA 3.0
2017-06-02T17:00:09.780Z
@Greenonline, I will add the comment to you engineering post; but, IMHO, it is providing you with a different option for one of the parts to use (so, an alternate parts list).
markshancock
CC BY-SA 3.0
2017-06-05T15:23:22.077Z
Unfortunately, I've just realised that this, as it stands, won't work, in my particular case (with the strangely profiled 2020), as it won't accept T-nuts, real, printed, or otherwise. However, I could use the same idea/principle to print some *pseudo* T-nuts that *would* fit the profile.
Greenonline
CC BY-SA 3.0
2017-06-05T19:44:33.460Z
Best to make it your own anyway.  Maybe customize it to you hole pattern.  That is one of the benefits I love about 3D printing, you can make what you want rather than having to use with they make.
markshancock
CC BY-SA 3.0
2017-06-05T19:44:40.630Z
Another option would be to purchase some 4mm x 5mm [bar stock](https://www.mcmaster.com/#standard-aluminum-sheets) and tap your own holes.  All you would need is a [drill press](https://www.amazon.com/WEN-4208-8-Inch-Speed-Drill/dp/B00HQONFVE) and an [M3 Tap](https://www.amazon.com/Forsun-T-Handle-Ratchet-Wrench-Machine/dp/B01FTFX40S).  That would be as strong or stronger than someone else's t-nut.
markshancock
CC BY-SA 3.0
2017-06-06T00:58:03.133Z
Now *that* would be a great answer to [Fat hexagonal M3 nuts, with outer diameter greater than 6 mm](https://engineering.stackexchange.com/questions/15628/fat-hexagonal-m3-nuts-with-outer-diameter-greater-than-6-mm)
Greenonline
CC BY-SA 3.0
2017-06-01T19:43:34.527Z
2017-06-05T19:25:07.590Z
2017-06-05T19:25:07.590Z
markshancock
<p>I found two lists for the Kossel mini (the documents you referenced are for a mini, so that is what I am assuming you got).  One as a <a href="https://docs.google.com/spreadsheets/d/1s_ekMab3iavE6ohXIHZImjlCRGyXr9UWbBqC8XOGF_M/pub?output=html" rel="nofollow noreferrer">Google Doc</a> and one as an <a href="http://www.tridprinting.com/BOM/Kossel-Mini/" rel="nofollow noreferrer">order sheet</a> </p>

<p>Both seem to list all the fasteners.</p>

<p>Here is a Sintron mini <a href="https://www.aliexpress.com/store/product/SINTRON-Kossel-Mini-Prime-Line-Roller-Carriage-Wheel-696ZZ-Bearing-linear-rail-MGN12/114769_32427917085.html" rel="nofollow noreferrer">carriage assembly</a> and it lists the hardware included</p>

<p>I found an ebay listing for the Sintron 2020 Rails.  The recommended screws are M3x20mm and here is the infor on the required t-nuts.<a href="https://i.sstatic.net/Hjohn.png" rel="nofollow noreferrer"><img src="https://i.sstatic.net/Hjohn.png" alt="enter image description here"></a></p>

<p>Happy building.</p>

CC BY-SA 3.0
2017-05-31T20:48:06.727Z
Note: I don't have a Kossel; so, no guarantee the lists are complete.  Anyway, it is a kit; so the parts you need is a bit "flexible".  I built a Tronxy X3 kit and the parts supplied were mostly complete; but, several build steps called out parts that weren't in the kit.  I am glad I have a pretty good selection of screws and nuts in my shop.
markshancock
CC BY-SA 3.0
2017-06-01T00:42:06.417Z
Many many thanks, but unfortunately, they are not for the *Sintron* kossel. I have seen those links (see my (confused) blog [Kossel 3D Printer](https://gr33nonline.wordpress.com/2017/04/28/kossel-3d-printer/). However, the Sintron Kossel, whilst having many common features with other Kossels, is a bit of a particular/peculiar beast. W.R.T. the  endstop holders, the Sintron uses the PCB mounted types (with four holes), and not the simple barebones mechanical switches (with two holes) that the TriDPrinting/Google docs uses. I'll update my question to be clearer.
Greenonline
CC BY-SA 3.0
2017-06-01T06:07:34.390Z
@Greenonline   Well that is complicated.  I'll see what I can find and add it to my answer.
markshancock
CC BY-SA 3.0
2017-05-31T20:37:44.270Z
2017-06-01T06:25:11.760Z
2017-06-01T06:25:11.760Z
markshancock
<h3>TL;DR</h3>
<p>I need a complete list of fasteners (bolts, nuts and washers) for the <em>Sintron Kossel</em>.</p>
<hr />
<p>Has anyone bought this kit, and knows the answer, or knows where this is documented?</p>
<p>A complete list would be great, but in particular, I need the dimensions (M2.5/3/4/5? and length) and quantity of the bolts (and nuts) which:</p>
<ul>
<li>fasten the PCB mounted mechanical switches to the PLA rectangular end stop spacers/holders, and;</li>
<li>fasten the PCB mounted mechanical switches and the PLA rectangular end stop spacers/holders to the extruded 2020 aluminium.</li>
</ul>
<p>I have:</p>
<ul>
<li>Searched the web, but to no avail;</li>
<li>Read the <a href="http://www.ebay.co.uk/itm/Sintron-3D-Printer-Kossel-Mini-Full-Set-w-Auto-level-for-RepRap-Rostock-Delta-/181845082062" rel="nofollow noreferrer">product page</a>, which states only &quot;screws and nuts provided&quot;;</li>
<li>Contacted <a href="http://www.ebay.co.uk/usr/sintron_tech_usa" rel="nofollow noreferrer">Sintron</a>, but not had an answer;</li>
<li>Obtained the <a href="https://www.dropbox.com/s/iifhhmistuwfja1/Kossel%20mini%20instrution%20by%20sintron%20technology_v2.pdf?dl=0" rel="nofollow noreferrer">Sintron build manual</a> but there is no list contained therein, nor contains details about the fasteners relating to the endstops, and;</li>
<li>Obtained the <a href="http://www.robotdigg.com/upload/pdf/2a823cc8a8dcff9da99cce92710cc745.pdf" rel="nofollow noreferrer">Blomker manual</a>, from which the Sintron manual is copied, but that also has no list (as well as not being relevant with respect to the endstops).</li>
</ul>
<p><strong>Note that I am only interested in the fasteners <em>specifically for the Sintron Kossel</em> and not the Kossel in general.</strong> The Sintron uses the PCB mounted mechanical switches (with four holes), and not the simple barebones mechanical switches (with two holes), and uses 2020 aluminium<sup>1</sup>, not 1515 OpenBeam:</p>
<p><a href="https://i.sstatic.net/Lr1BU.png" rel="nofollow noreferrer"><img src="https://i.sstatic.net/Lr1BU.png" alt="Endstops and PCB mounted mechanical switches for the Sintron Kossel" /></a></p>
<p>Why? Because I purchased only the 3D printed parts from Sintron, and I am sourcing the rest of the parts cheaply, either locally or from Chinese suppliers on eBay.</p>
<hr />
<p><sup>1</sup> In my particular case, there is an additional complication. The profile of the non-standard/non-&quot;European&quot; 2020 extrusion that I am using, does <em>not</em> take T-Nuts, only M5 hexagonal nuts (it is unbelievably difficult to find the standard 2020 extrusion in Bangkok). Combine that with the fact that the Sintron kit uses only M3 nuts and <em>not</em> M5 (I only discovered this <em>after</em> purchasing the printed parts kit (see the email from Sintron, in my answer below) - not through lack of research, but because there <em>is</em> no available list of fasteners), then I have the problem of finding a nut to use (see <a href="https://engineering.stackexchange.com/questions/15628/fat-hexagonal-m3-nuts-with-outer-diameter-greater-than-6-mm">Fat hexagonal M3 nuts, with outer diameter greater than 6 mm</a>).</p>
<p>Here is a photo</p>
<p><a href="https://i.sstatic.net/UgSHu.jpg" rel="nofollow noreferrer"><img src="https://i.sstatic.net/UgSHu.jpg" alt="Four pieces of 2020 Aluminium extrusion" /></a></p>

CC BY-SA 3.0
2017-06-01T13:19:56.430Z
The Sintron build manual clearly states what fastener is used for each location.  Every picture has the size and length on it.
tjb1
CC BY-SA 3.0
2017-06-01T13:30:16.870Z
For the endstops you're just going to have to measure what you have for parts and buy as needed.  I'm not even sure how they use all 4 holes as it looks like 2 of them may block the connection.
tjb1
CC BY-SA 3.0
2017-06-01T13:43:23.190Z
Also, many wire cutters/crimpers have bolt cutters built-in near the hinge that are more than capable of cutting M3 screws - http://a.co/dew90MR so you could just buy the longest length you can find that are fully threaded and cover everything below.
tjb1
CC BY-SA 3.0
2017-06-01T15:38:56.013Z
@tjb1 - Unfortunately, the SIntron build manual does not state it clearly for the endstops. Blocking the connection - yes, it is a pretty crappy printed kit, to be honest, FolgerTech is superior, although I only paid $20 for the PLA parts and $20 for the 2020 aluminium... Cutting bolts to length. with wire cutters, tends to damage the thread of bolt. A Dremel will do though, I suppose, but I would prefer, in order to keep costs to a minimum, to order the correct length of bolts, as the longer bolts cost more... Not by much I know, but I'm building these for people on extremely tight budgets.
Greenonline
CC BY-SA 3.0
2017-06-01T15:52:05.000Z
@tjb1 - Hmmm, yes, upon reflection, the manual does clearly state that M3 bolts are used for the frame assembly. If only I had read the manual before buying the 2020 that only accepts M5 hex nuts, I would not be in such a pickle, I must admit.. :-) I might have to use this set of 2020 extrusions with another part set, that does use M5, and get a new set of lengths of "European"/Standard 2020 cut for use with the Sintron kit.
Greenonline
CC BY-SA 3.0
2017-06-01T16:54:22.753Z
Have you tried to buy your extrusion from Misumi?  I'm not sure if they ship to the UK but they do have a European site and it is fairly cheap from them cut to whatever size you want.
tjb1
CC BY-SA 3.0
2017-06-01T17:32:54.253Z
@tjb1 - I am in Bangkok. I looked at Misumi about a month ago, but aluminium in Thailand is about 30-50% the price of US/Europe... although that would explain why you don't always get quite the right specification... :-)
Greenonline
CC BY-SA 3.0
2017-06-01T17:58:31.213Z
You may want to simply make square "nuts" to suit your extrusion with flat stock, a saw, a drill, and an M3 tap. That's what I'd do, anyway, if I couldn't find ones to purchase.
Ecnerwal
CC BY-SA 3.0
2017-06-06T00:59:51.680Z
@Ecnerwal - Good idea, that would be a great answer to my question on SE.Engineering: [Fat hexagonal M3 nuts, with outer diameter greater than 6 mm](https://engineering.stackexchange.com/questions/15628/fat-hexagonal-m3-nuts-with-outer-diameter-greater-than-6-mm)
Greenonline
<printer-building><diy-3d-printer><kossel>
Complete list of fasteners for the Sintron Kossel
Greenonline
# Complete list of fasteners for the Sintron Kossel

(Asked by: username_0 on 2017-05-31)

### TL;DR

I need a complete list of fasteners (bolts, nuts and washers) for the *Sintron Kossel*.

---

Has anyone bought this kit, and knows the answer, or knows where this is documented?

A complete list would be great, but in particular, I need the dimensions (M2.5/3/4/5? and length) and quantity of the bolts (and nuts) which:

* fasten the PCB mounted mechanical switches to the PLA rectangular end stop spacers/holders, and;
* fasten the PCB mounted mechanical switches and the PLA rectangular end stop spacers/holders to the extruded 2020 aluminium.

I have:

* Searched the web, but to no avail;
* Read the [product page](http://www.ebay.co.uk/itm/Sintron-3D-Printer-Kossel-Mini-Full-Set-w-Auto-level-for-RepRap-Rostock-Delta-/181845082062), which states only "screws and nuts provided";
* Contacted [Sintron](http://www.ebay.co.uk/usr/sintron_tech_usa), but not had an answer;
* Obtained the [Sintron build manual](https://www.dropbox.com/s/iifhhmistuwfja1/Kossel%20mini%20instrution%20by%20sintron%20technology_v2.pdf?dl=0) but there is no list contained therein, nor contains details about the fasteners relating to the endstops, and;
* Obtained the [Blomker manual](http://www.robotdigg.com/upload/pdf/2a823cc8a8dcff9da99cce92710cc745.pdf), from which the Sintron manual is copied, but that also has no list (as well as not being relevant with respect to the endstops).

**Note that I am only interested in the fasteners *specifically for the Sintron Kossel* and not the Kossel in general.** The Sintron uses the PCB mounted mechanical switches (with four holes), and not the simple barebones mechanical switches (with two holes), and uses 2020 aluminium1, not 1515 OpenBeam:

[![Endstops and PCB mounted mechanical switches for the Sintron Kossel](https://i.sstatic.net/Lr1BU.png)](https://i.sstatic.net/Lr1BU.png)

Why? Because I purchased only the 3D printed parts from Sintron, and I am sourcing the rest of the parts cheaply, either locally or from Chinese suppliers on eBay.

---

1 In my particular case, there is an additional complication. The profile of the non-standard/non-"European" 2020 extrusion that I am using, does *not* take T-Nuts, only M5 hexagonal nuts (it is unbelievably difficult to find the standard 2020 extrusion in Bangkok). Combine that with the fact that the Sintron kit uses only M3 nuts and *not* M5 (I only discovered this *after* purchasing the printed parts kit (see the email from Sintron, in my answer below) - not through lack of research, but because there *is* no available list of fasteners), then I have the problem of finding a nut to use (see [Fat hexagonal M3 nuts, with outer diameter greater than 6 mm](https://engineering.stackexchange.com/questions/15628/fat-hexagonal-m3-nuts-with-outer-diameter-greater-than-6-mm)).

Here is a photo

[![Four pieces of 2020 Aluminium extrusion](https://i.sstatic.net/UgSHu.jpg)](https://i.sstatic.net/UgSHu.jpg)

**Tags:** printer-building, diy-3d-printer, kossel
> **Comments:**
> **username_1**: The Sintron build manual clearly states what fastener is used for each location.  Every picture has the size and length on it.  
> **username_1**: For the endstops you're just going to have to measure what you have for parts and buy as needed.  I'm not even sure how they use all 4 holes as it looks like 2 of them may block the connection.  
> **username_1**: Also, many wire cutters/crimpers have bolt cutters built-in near the hinge that are more than capable of cutting M3 screws - http://a.co/dew90MR so you could just buy the longest length you can find that are fully threaded and cover everything below.  
> **username_0**: @tjb1 - Unfortunately, the SIntron build manual does not state it clearly for the endstops. Blocking the connection - yes, it is a pretty crappy printed kit, to be honest, FolgerTech is superior, although I only paid $20 for the PLA parts and $20 for the 2020 aluminium... Cutting bolts to length. with wire cutters, tends to damage the thread of bolt. A Dremel will do though, I suppose, but I would prefer, in order to keep costs to a minimum, to order the correct length of bolts, as the longer bolts cost more... Not by much I know, but I'm building these for people on extremely tight budgets.  
> **username_0**: @tjb1 - Hmmm, yes, upon reflection, the manual does clearly state that M3 bolts are used for the frame assembly. If only I had read the manual before buying the 2020 that only accepts M5 hex nuts, I would not be in such a pickle, I must admit.. :-) I might have to use this set of 2020 extrusions with another part set, that does use M5, and get a new set of lengths of "European"/Standard 2020 cut for use with the Sintron kit.  
> **username_1**: Have you tried to buy your extrusion from Misumi?  I'm not sure if they ship to the UK but they do have a European site and it is fairly cheap from them cut to whatever size you want.  
> **username_0**: @tjb1 - I am in Bangkok. I looked at Misumi about a month ago, but aluminium in Thailand is about 30-50% the price of US/Europe... although that would explain why you don't always get quite the right specification... :-)  
> **username_2**: You may want to simply make square "nuts" to suit your extrusion with flat stock, a saw, a drill, and an M3 tap. That's what I'd do, anyway, if I couldn't find ones to purchase.  
> **username_0**: @Ecnerwal - Good idea, that would be a great answer to my question on SE.Engineering: [Fat hexagonal M3 nuts, with outer diameter greater than 6 mm](https://engineering.stackexchange.com/questions/15628/fat-hexagonal-m3-nuts-with-outer-diameter-greater-than-6-mm)  

---

## 3 answers

### Answer by username_0 on 2017-06-01. Score: 2 | Accepted answer

After examining the guide (Kossel mini instrution by sintron technology_v2) and the printed parts kit, I came up with an 99.9% complete parts list. The lists relating to the effector and autoprobe mount maybe slightly incorrect:
##Parts List

###Listed by Printer part/section:

####Fasteners

#####BOTTOM VERTEX (QUANTITY = 3)

For each:
10 x M3 x 8 mm
10 x M3 nut (T-nut)

#####TOP VERTEX (QUANTITY = 3)

For each:
5 x M3 x 8 mm
5 x M3 nut (T-nut)

1 x M3 x 35 mm
1 x M3 nut
1 x M3 washer


#####IDLERS (QUANTITY = 3)

For each:
1x M3 x 25 mm
4x M3 Washers
1 x M3 Nut
2x F623ZZ

#####MOTORS (QUANTITY = 3)

For each:
2 x grub
4 x M3 x 8 mm
1 x 16T/20T GT2 pulley

#####EFFECTOR

6 x M3 nyloc nuts
6 x M3 x 25 mm

4 (5?) x M3 x 16 mm <<==, or
2 (3?) x M3 x 16 mm <<==
2 x M3 x 20 mm <<== For the auto probe, if mounting the autoprobe directly on to a collar, above the hotend, and not on to the flange on the Sintron PLA collar

4 (5?) x M3 nuts <<==

2 x M3 x 8 mm <<== fan mounted to Sintron PLA collar
2 x M3 nuts <<==

1 x PC4-M6

Note: Some additional bolts are required for the mounting of the hotend. It is unclear what these are. See link.

#####VERTICAL CARRIAGES (QUANTITY = 3)

For each:
2 x M3 x 20 mm

#####ROLLER CARRIAGES (QUANTITY = 3)

For each:
2 x M3 x 10 mm
1 x M3 x 25 mm
3 x M3 nuts
3 x M6 x 25 mm
3 x M6 nut    
2 x M6 washer (optional)

#####ENDSTOPS (QUANTITY = 3)

For each:
1 x M3 x 8 mm <<==
1 x M3 nut (T-nut)
3 x M3 x 8 mm <<==
3 x M3 nut

#####SPOOL

6 x 625-2RS Bearing (or 625zz)
5 x M5 x 20 mm
1 x M5 x 25 mm
6 x M5 nut
6 x M5 washer
(or 7 x M5 washer – there is a discrepancy between the kit (7) and the manual (6))
3 x M3 x 8 mm ?
3 x M3 nut (T-nut)

#####EXTRUDER

1 x M3 x 40 mm
1 x M3 x 8 mm
1 x M3 x ?? mm <<==
2 x M3 nut (T-nut)

1 x PC4-01

#####AUTOPROBE

Note: This is optional

2 x M2.5 x 12 mm
1 x M2.5 x 12 mm
2 x M3 x 8 mm <<==  If mounting the autoprobe on to the flange of the Sintron PLA collar (if mounting directly on to a collar, above the hotend, then these are not required, and 2 x M3 x 20 mm replace 2 x M3 x 16 mm on the effector)
2 x M3 nuts <<==  If mounting the autoprobe on to the flange of the Sintron PLA collar (if mounting directly on to a collar, above the hotend, then these are not required)

Safety Pin 2.5 mm
Spring 23.5mm

Terminal Block
1.5mm Allen key

Note: Some additional bolts are required for the mounting of the autoprobe, as well as the hotend. It is unclear what these are.

#####GLASS BED

3 x M3 x 8 mm ?
1 x M3 x 20 mm
4 x M3 nut (T-nut)

#####RAMPS

Note: This is optional, as mounting on the top will interfere with the spool

2 x M3 x 35 mm
2 x M3 nuts
2 x M3 nuts (T-nut)

###Total Parts:

####Fasteners

#####BOLTS

Size, Length, Quantity
M3, 25, (1×3)+(6)+(1×3) = 3+6+3 = 12
M3, 8, (10×3)+(5×3)+(4×3)+(4x3)+(3)+(1)+(2)+(3) = 30+15+12+12+3+1+2+3 = 78
M3, 16, 5
M3, 20, (2×3)+(1)+(2) = 6+1+2 = 9
M3, 10, (2×3) = 6
M3, 35, 3
M3, 40, 1
M6, 25, (3×3) = 9
M5, 20, 5
M5, 25, 1
M2.5, 12, 3

#####GRUB SCREWS

Size, Quantity
?, (2×3) = 6

#####NUTS

Size, Quantity
M5, 6
M6, (3×3) = 9
—
EITHER

M3, (10×3)+(5×3)+(1x3)+(1×3)+(5+2)+(3×3)+(1×3)+(3×3)+(3)+(2)+(2)+(4) = 30+15+3+7+9+3+9+3+2+2+4 = 90

OR

M3, (1×3) + (1×3) + (5+2) + (3×3) + (3×3) + (2) = 3+7+9+9+2 = 33
and
M3 T-slot nut, (10×3) + (5×3) + (1×3) + (3) + (2) + (4) = 30+15+3+3+2+4 = 57
—

#####NYLOC NUTS

Size, Quantity
M3, 6

#####WASHERS

Size, Quantity
M3, (1x3)+(4×3) = 15
M6, (2×3) = 6
M5, 6 (or 7)

####Bearings

Size, Quantity
F623zz, 6
625-2RS, 6
OR
625zz, 6

####Printed Parts

TBD

####Structural

3 x 2020 x  750/600 mm
9 x 2020 x 360/240 mm

####Electronics

1 x Arduino Mega 2560
1 x RAMPS 1.4
5 x Stepper drivers
3 x PCB mounted mechanical switch
3 x Stepper motors
1 x Extruder stepper

####Belts

3 x 16T/20T GT2 Pulley
GT2 belt (5 meters)

####Other Parts

Safety Pin 2.5 mm
Spring 23.5mm
Terminal Block
1.5mm Allen key
9 x Delrin wheels
9 x 696zz bearings

1 x PC4-M6
1 x PC4-01

###Uncertainties

The fasteners required for the following parts is, as yet, unclear

Effector/Hotend mount
Autoprobe mount
Additional Extruder holder screwpoint

###Assumptions

Hotbed frame mounts (assumed to be M3 x 8 mm)
Spool frame mounts (assumed to be M3 x 8 mm)
Endstops (four M3 x 8 mm are used, not just one)

See also Kossel - Sintron parts list.

I have a partial answer from the suppliers:

Hi 
Good Day !
thanks for your contact.
we use M3 bolts + T-nuts .
i suppose the problem is , you don't have T-nuts , right ?
T-nuts is used for 2020 extrusion.
with warm regards.
james

I replied for a clarification of the length required:

Many thanks for the reply.
I have two types of 2020 extrusion, with differing profiles: one that
  takes T-Nuts, and; one that takes regular hexagonal M5 nuts.
For the T-nut extrusion I have both M3 and M5 T-nuts.
However, the second type of 2020 extrusion takes regular M5 nuts.
  Regular M3 nuts will not stay in place, unless I can find some M3 nuts
  with a larger outer diameter, greater than 7 mm.
With respect to the M3 bolts, what are the lengths required? Are two
  lengths used? One length to secure the endstop switch and holder to
  the 2020 extrusion, and then another length to secure the remaining
  three holes? Looking at the diagram in your build guide, it seems as
  if only one bolt is used to secure the endstop switch and holder to
  the frame, is that correct? Are any other bolts used to secure the PCB
  mounted switch the the endstop holders.
I thank you in advance.
Best regards

I followed this up with a second email

Hi again James,
Following on from my previous reply.
Firstly, I have found that flanged M3 nuts will work perfectly, in the
  extrusion that will not accept T-Nuts.
Secondly, what I really am looking for is a list of the lengths (and
  dimensions) of the bolts used throughout the Sintron build. In
  particular the endstop bolts. Rather than having to iteratively deduce
  each bolt, a list of the bolts used would be very handy.
I thank you again in advance for your kind consideration.
Best regards,

I received a second reply from Sintron

Hello Friend.
for endstop . it's M3*8mm . 
i am collecting the list of them for you soon.
thanks.
james

> **Comments:**
> **username_3**: As a friend of mine said "sounds like a lot of data; but no useful information".  I added some info on the t-nuts and screws to my answer above that may help.  [This is another solution](http://www.ebay.com/itm/2830-PC-METRIC-BOLT-NUT-WASHER-LOCK-WASHER-ASSORTMENT-KIT-W-36-HOLE-BIN/272649166675) that might work.  
> **username_0**: @markshancock - The particular 2020 aluminium extrusion, which I am using, will not accept regular T-Nuts, although I am not sure about the slim half T-Nuts. See [Fat hexagonal M3 nuts, with outer diameter greater than 6 mm](https://engineering.stackexchange.com/questions/15628/fat-hexagonal-m3-nuts-with-outer-diameter-greater-than-6-mm). Flanged hex M3 nuts seems to be the way to go.  
> **username_0**: @markshancock - I love the idea of 2830 pieces of fasteners... :-)  Unfortunately, upon further thought, flanged hex M3 nuts aren't a solution, after all. They would have no purchase on the sides of the slot and would spin hopelessly upon being tightened. Seems like I will have to get standard extrusion, that *will* accept T-nuts, and use the non-European extrusion for a different set of printed parts that use M5 nuts.  
> **username_3**: I am really surprised you are having so much challenge with the t-nuts fitting the extrusion.  The extrusion you have must have an non-standard profile.  If you buy more 2020 from eBay, I recommend you buy the t-nuts as part of the set.  
> **username_3**: Here is the [offering on eBay](http://www.ebay.de/itm/Sintron-2020-Openbeam-Aluminum-Extrusion-Kit-for-3D-Drucker-mini-Kossel-Rostock-/131521171318) where I got the profile.  I dislike linking eBay offerings since they are temporary.  I'm including it separately so I can deleted it later if the link goes dead.  
> **username_0**: @markshancock - I bought the 2020 in Bangkok, 6 meters for $20. See [Fat hexagonal M3 nuts, with outer diameter greater than 6 mm](https://engineering.stackexchange.com/questions/15628/fat-hexagonal-m3-nuts-with-outer-diameter-greater-than-6-mm) for a photo  

---

### Answer by username_3 on 2017-06-01. Score: 3

For the M3 t-nuts, could you use this [printed solution](https://www.thingiverse.com/thing:1573410).
You are just attaching a PCB; so, it you wouldn't need that much strength.

Another excuse to use your 3D printer. ;)

> **Comments:**
> **username_0**: That is a good tip, but I need them, principally (along with other reasons), for attaching the extrusions to the vertices, so they need to be strong and in metal really...  
> **username_3**: But, why can't you use M5 for the other locations? (Note: Use of "But,"  is a homage to your [English Post](https://ell.stackexchange.com/questions/52239/why-do-people-incorrectly-begin-a-sentence-with-the-word-but)  
> **username_0**: **All of the holes** in the Sintron printed parts are M3. I considered reaming the holes to make them M5, but i don't want to lower the integrity of the parts, i.e. weaken them, nor have (slightly) misaligned screw holes, etc.  
> **username_3**: Did you buy them or print them your self?  I could see not wanting to redrill the holes in a printed part (as it you could cut into the infill); but, certainly they couldn't be that difficult to change the design to use M5.  I can't imagine the margins around the holes would be thin enough to compromise the part.  They can't be carrying that much load.  
> **username_0**: I ordered them from eBay. BTW, this is a good answer, but it answers the wrong question. That is to say that it doesn't provide a *Parts List for the Sintron*, which is what I am looking for *here*, but it does provide a solution to the big fat nut that I'm looking for on SE.Engineering. So, you should post this answer as an answer, or have it migrated, to my question on SE.Engineering: [Fat hexagonal M3 nuts, with outer diameter greater than 6 mm](Fat hexagonal M3 nuts, with outer diameter greater than 6 mm)  
> **username_3**: @Greenonline, I will add the comment to you engineering post; but, IMHO, it is providing you with a different option for one of the parts to use (so, an alternate parts list).  
> **username_0**: Unfortunately, I've just realised that this, as it stands, won't work, in my particular case (with the strangely profiled 2020), as it won't accept T-nuts, real, printed, or otherwise. However, I could use the same idea/principle to print some *pseudo* T-nuts that *would* fit the profile.  
> **username_3**: Best to make it your own anyway.  Maybe customize it to you hole pattern.  That is one of the benefits I love about 3D printing, you can make what you want rather than having to use with they make.  
> **username_3**: Another option would be to purchase some 4mm x 5mm [bar stock](https://www.mcmaster.com/#standard-aluminum-sheets) and tap your own holes.  All you would need is a [drill press](https://www.amazon.com/WEN-4208-8-Inch-Speed-Drill/dp/B00HQONFVE) and an [M3 Tap](https://www.amazon.com/Forsun-T-Handle-Ratchet-Wrench-Machine/dp/B01FTFX40S).  That would be as strong or stronger than someone else's t-nut.  
> **username_0**: Now *that* would be a great answer to [Fat hexagonal M3 nuts, with outer diameter greater than 6 mm](https://engineering.stackexchange.com/questions/15628/fat-hexagonal-m3-nuts-with-outer-diameter-greater-than-6-mm)  

---

### Answer by username_3 on 2017-05-31. Score: 3

I found two lists for the Kossel mini (the documents you referenced are for a mini, so that is what I am assuming you got). One as a [Google Doc](https://docs.google.com/spreadsheets/d/1s_ekMab3iavE6ohXIHZImjlCRGyXr9UWbBqC8XOGF_M/pub?output=html) and one as an [order sheet](http://www.tridprinting.com/BOM/Kossel-Mini/)

Both seem to list all the fasteners.

Here is a Sintron mini [carriage assembly](https://www.aliexpress.com/store/product/SINTRON-Kossel-Mini-Prime-Line-Roller-Carriage-Wheel-696ZZ-Bearing-linear-rail-MGN12/114769_32427917085.html) and it lists the hardware included

I found an ebay listing for the Sintron 2020 Rails. The recommended screws are M3x20mm and here is the infor on the required t-nuts.[![enter image description here](https://i.sstatic.net/Hjohn.png)](https://i.sstatic.net/Hjohn.png)

Happy building.

> **Comments:**
> **username_3**: Note: I don't have a Kossel; so, no guarantee the lists are complete.  Anyway, it is a kit; so the parts you need is a bit "flexible".  I built a Tronxy X3 kit and the parts supplied were mostly complete; but, several build steps called out parts that weren't in the kit.  I am glad I have a pretty good selection of screws and nuts in my shop.  
> **username_0**: Many many thanks, but unfortunately, they are not for the *Sintron* kossel. I have seen those links (see my (confused) blog [Kossel 3D Printer](https://gr33nonline.wordpress.com/2017/04/28/kossel-3d-printer/). However, the Sintron Kossel, whilst having many common features with other Kossels, is a bit of a particular/peculiar beast. W.R.T. the  endstop holders, the Sintron uses the PCB mounted types (with four holes), and not the simple barebones mechanical switches (with two holes) that the TriDPrinting/Google docs uses. I'll update my question to be clearer.  
> **username_3**: @Greenonline   Well that is complicated.  I'll see what I can find and add it to my answer.  

---

