diff --git "a/Accounting/business_accounting_vol_3_1920.md" "b/Accounting/business_accounting_vol_3_1920.md" new file mode 100644--- /dev/null +++ "b/Accounting/business_accounting_vol_3_1920.md" @@ -0,0 +1,23643 @@ +A black and white image of a blank page. + +CALIFORNIA UNIVERSITY OF LOS ANGELES + +THE LIBRARY +OF +THE UNIVERSITY +OF CALIFORNIA +LOS ANGELES + +A black and white photograph of a landscape with trees and a body of water. +1950 +United States Army Signal Corps +The Army of Occupation +in Berlin + +Digitized by the Internet Archive +in 2007 with funding from +Microsoft Corporation + +http://www.archive.org/details/businessaccount03greeiala + +SCHOLAR IN BRANCH, +UNIVERSITY OF CALIFORNIA, +LIBRARY, +LOS ANGELES, CALIF. + +2 + +A blank page with a faint vertical line on the left side. + +c + +Business Accounting + +VOLUME III + +COST ACCOUNTING + +DeWitt Carl Eggleston + +By +DEWITT CARL EGGLESTON, M.E. +Certified Public Accountant; Assistant Professor of Cost Accounting at Columbia University, New York; +Author of "Municipal Accounting" and "Problems in Cost Accounting"; Member of American Institute of Accountants and American Statistical Association + +PC logo +Second Printing + +NEW YORK +THE RONALD PRESS COMPANY +1921 +40068 + +Copyright, 1925, by +THE RONALD PRESS COMPANY +--- +All Rights Reserved + +Bus. Admin. +Library + +HF +5621 +G81b + +# EDITORIAL PREFACE v.3 + +Ten years ago almost any contribution to the literature of accountancy would have been welcomed. Today, however, with the increasing number of excellent publications, it is incumbent upon one who puts forth a new accounting work to justify his action. Much more is it necessary to explain the publication of a set of accounting books. Hence it is desirable to state at the outset the purpose of "Business Accounting" and to outline its scope and general methods of presentation. + +While many books have been published on accounting topics, in almost every case they are unrelated volumes. In some few instances, a volume on accounting has logically followed another by the same author, but with these few exceptions every one published has been written without connection with, or adjustment to, any of those already existing. Under these conditions, the student of accounting, to get any connected and logical knowledge of his subject, must find one of his books here, another there, a third somewhere else, and bridge over the gaps between them as best he may. The process is difficult, and the accounting knowledge he obtains is not always well co-ordinated and logically developed. + +The volumes of "Business Accounting" are intended to meet this situation. They cannot, it is true, provide a course of study in the sense that prescribed readings are recommended, written answers to questions required, and personal instruction given. Neither do they con- + +iii + +iv + +EDITORIAL PREFACE + +stitute an encyclopaedia of unconnected and isolated articles. Rather they are an attempt to present in simple, non-technical language the basic principles of account-keeping and their application to various lines of business, together with general directions for preparing, analyzing, and interpreting accounting statements. + +One who starts at the beginning of Volume I and works faithfully through to the end of Volume IV, and then solves the problems and examines the solutions of Volume V, should acquire some real understanding of the theory and practice of accounts—a knowledge that, supplemented by experience, should enable him successfully to stand the test of practical work in any ordinary business office and furnish a foundation for going as much further into the study of accountancy as he may desire. + +It may be noted in passing that the volumes of "Business Accounting" have been indexed in such a way as to provide many of the features of an encyclopaedia, so that the person desiring the practice on a particular point or accounting ideas of suggestive value in particular lines of industry will be able to use the set to advantage. + +Taking up the volumes of the set in order—Volume I presents the fundamental principles of account-keeping and statement preparation. Upon these basic principles all systems of account are built. Volume II explains the principles underlying the development of the simple accounting procedures described in Volume I to meet the needs of more complicated and more extensive systems of financial accounting. Volume III explains in much the same way how the basic principles + +EDITORIAL PREFACE + +have been applied to factory or cost accounting. Having thus traced the fundamental principles into more elaborate financial and cost accounting procedures, Volume IV treats accounting principles and practices which are more advanced than the basic ones described in Volume I. These advanced principles are in most cases subject to differences of opinion, as to their nature or application, among persons qualified to deal with them, and it is for this reason that their discussion is confined to Volume IV. Supplementing the illustrations of accounting principles and statement preparation, they follow in Volume V a practical discussion of the methods of verifying accounts and statements and of their interpretation and analysis. + +The set closes with Volume V, which gives a number of problems of practical nature, together with their solutions. The working of these problems will not only clarify the reader's ideas but in many cases will provide models upon which he can base accounting procedures and build statements to meet concrete situations arising in his own work. + +The readers to whom this set will appeal most strongly may be divided roughly into two classes. There will be, on the one hand, business and professional men, bankers, office managers, and other executives who feel the need of understanding in a general way the methods of modern account-keeping and statement preparation. There can hardly be excuse nowadays for them to consider bookkeeping methods and accounting statements as too complicated to understand or of such slight importance as to merit no attention. They need a grasp of the subject so that they may judge for themselves + +vi + +EDITORIAL PREFACE + +whether bookkeepers and other persons who keep accounts for them and render statements to them are giving information which is accurate, adequate, and presented in the most intelligible form. The entire tendency of modern business and civic life is toward more exact accounting, of which the accounting requirements of the present income tax legislation are but one indication. Any person having substantial interests at stake should be able to appraise intelligently the stewardship of those to whom his interests are entrusted and the volumes of "Business Accounting" will give him the technical information this demands. + +The other class of persons to whom "Business Accounting" will appeal is composed of those whose duty it is to keep accounts and to prepare statements. They should find in this set an inspiration and an aid to more intensive study, which in turn will result in improved accounting ability and an enhanced wage. The careful and intelligent use of these books will lead beyond question to increased power of service to employer and community. + +HAROLD DUDLEY GREELEY, +Editor, Business Accounting Set. +New York City, +April 1, 1920 + +PREFACE + +More interest is shown in cost accounting today than ever before, especially in the United States. On every hand, groups of manufacturers and merchants are discussing methods of figuring costs, devising uniform cost systems, and seeking the best way of ascertaining their manufacturing and selling expenditures. The rapid growth and increasing complexity of modern business and the requirements of competition have rendered a good cost system a necessity. + +The manufacturers of clay products in Ohio and Virginia are continually discussing in their association the methods of figuring cost. The manufacturers of newsprint paper in the northwestern part of the United States and in Canada are spending much time in attempting to solve their cost problem satisfactorily. The makers of furniture in Michigan and northern New York met recently to discuss the best system of cost-finding for certain specific articles of furniture. The publishers of the Middle West at their recent convention discussed a cost system for newspapers. In Providence and the Attleboros, the jewelry manufacturers have formed a special cost committee to work on their problems. The associations of the Portland cement manufacturers, the horticulturists, the printers, implement makers, woolen and worsted manufacturers, and the makers of leather belting, barrels, and boxes have all adopted so-called uniform systems of cost accounting. + +There is scarcely a trade paper, whether it be the Bakers' Weekly, Textiles, or Printing Art, which does + +vii + +viii +PREFACE + +not carry articles on cost accounting. The convention number of practically every such paper devotes a large amount of space to cost reports. As a whole, the trade papers of the United States have devoted more space to articles on cost systems during the last ten years than has ever been given to the subject in books and other literature. More than twenty colleges give courses devoted entirely to cost accounting, thus recognizing the subject as worthy of separate treatment in the curriculum. + +The aim of this book is to present those features of cost accounting which are essential to every cost system and to connect them in such a way that the student can obtain the greatest amount of information with the least "lost motion." Beginning with the structure of the general accounting system and the interlocking of the cost accounts with the financial accounts appearing on the balance sheet, the student is carried along to the details of accounting for material, labor, and overhead expense, and finally to the assembling of the elements of cost necessary to ascertain the cost of a unit of the product. For all this the author has drawn on his lecture material at the College of the City of New York and his experience as a cost accountant during the past fifteen years in various industries throughout the United States. Sufficient illustrative examples are given and forms presented to make clear the plan of operation. + +While this work is intended primarily for students of cost accounting, it is also designed for the use of the busy executive who may wish to learn what a cost system is, what it accomplishes, and how it looks in operation. + +Not all cost problems can be solved within the scope + +PREFACE + +of a single volume. The author will gladly endeavor to answer, however, any specific questions on costs which his readers may wish to ask. He will also appreciate any comments, criticisms, or suggestions that may be helpful in preparing revisions of the present volume. + +D. C. EGGLESTON + +Mount Vernon, New York +April 1, 1920 + +ix + +[API_EMPTY_RESPONSE] + +CONTENTS + +**Part I—General Principles** + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + +
CHAPTERPAGE
I Cost Accounting in Modern Business8
1. Importance of Cost Accounting
2. Definition of Cost
3. Distinction Between Cost and Commercial Accounting
4. Function of Cost Accounting
    Costs as an Aid to Price-Fixing
    The Cost System as an Aid to Selection of Profitable Lines
    The Cost System as an Aid to Efficiency
    The Function of Cost Accounting and Advantages
    When the Cost System Is Necessary
    Process Method of Cost-Finding
    Job-Order Costing and Manufacturing Costs
    Complexities of Cost-Finding
+ +**II ELEMENTS AND PRINCIPLES OF COST ACCOUNTING** + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + +
PAGE
1. Elements of Production Cost16
2. Direct and Indirect Charges
3. Cost of Goods Manufactured
4. Illustrative Items of Cost
    The Cost of Materials
    Labor-Wages and Wages
    Storework-Work in Process
    Finished Product-Finished Parts
    Manufacturing and Trading Costs
+ +**Part II—Cost Accounting Procedure** + +**III ROUTINE OF COST ACCOUNTING** + + + 1. The Cost Mechanism + 2. Production Processes + 3. Requisition for Material + 4. Title Ticket + 5. Expense Distribution + 6. Cost Sheets +
+ +**IV Cost Accounting Methods—Simple Products** + + + 1. Order and Process Methods + 2. Process Costs—Routine Processes + xii +
+ +xii CONTENTS + +CHAPTER PAGE +3. Process Costs-Varying Processes 5 +4. Process Method vs. Order Method 6 +5. Combined Production Order Cost Sheet 7 +6. Order Method of Production 8 + +V COST ACCOUNTING METHODS—COMPOUND PRODUCTS 54 +1. Order Cost Accounting 9 +2. Combination Production Orders 10 +3. Combined Production Order Cost Sheet 11 +4. Procedure Based Upon Order 12 +5. Procedure under Coupon Order Method of Production 13 +6. Estimating Cost Systems 14 +7. Estimating Cost of Assembly Parts Products 15 +8. Component Parts Orders 16 +9. Component Parts Orders 17 +10. Complex Production 18 + +Part III—Relation Between General Ledger and Cost Accounts + +VI FINANCIAL AND COST ACCOUNTS 78 +1. Financial Accounting and Cost Accounting 79 +2. Cost Accounting for Trading Concerns 80 +3. Material Control System 81 +4. Factory Records Controlled by the Ledger 82 +5. General Ledger Controlling Accounts 83 + +VII ENTRIES TO GENERAL LEDGER CONTROLLING ACCOUNTS 81 +Order Method +1. Raw Material 84 +2. Work in Process Account 85 +3. Finished Goods Account 86 +4. Finished Parts 87 + +Process Method +5. Raw Material Costs 88 +6. Supplies Account 89 +7. Labor Costs 90 +8. Overhead Expense 91 +9. Department Process Account 92 +10. Materials Used in the Process Account 93 +11. Finished Goods Account 94 +12. Direct and Indirect Manufacturing Costs 95 +13. Control of Labor Costs 96 +14. Comparison of Job Order and Process Methods + +CONTENTS + +CHAPTER VIII INDIRECT EXPENSE ACCOUNTS PAGE 98 +1. Recording Indirect Expense +2. Accrued Expense Account +3. Payable and Receivable Accounts +4. Non-Productive Department Accounts +5. Productive Department Expense Accounts + +IX CLOSING THE CONTROLLING COST ACCOUNTS 106 +1. Journal Entries for Controlling Cost Accounts +2. Closing Balances +3. Profit and Loss Account—Manufacturing Section + +Part IV—Material Costs + +X STORES AND THE STORES DEPARTMENT 115 +1. Definition of Stores +2. Summary of Stores Activities +3. Purchasing Department +4. Stores Management +5. The Stores-Keeper +6. The Perpetual Inventory + +XI STORES ACCOUNTING AND RECORDS 122 +1. Subdivisions of Stores +2. Importance of Accurate Stores Accounting +3. Stores Requisition +4. Stores Ledger +5. Control of Issuance +6. Control of Issuance +7. Bill Transfer and Transfers of Stores Control +8. Stores Requisition +9. Bill of Lading +10. Stores Issued Book +11. Material Returned to Stores or to Vendor +12. Periodical Adjustments + +XII STORES PROBLEMS 142 +1. Complications in Determination of Material Costs +2. Fluctuations in Weight or Volume +3. Fluctuations in Weight or Volume +4. Waste and Scrap +5. Defective and Spoiled Material +6. Scrap and In-Process Materials +7. Material Not Needed +8. "Loss" and Gain on Estimator's Account +9. Material Wastage and Handling Expense + +xiv CONTENTS + +CHAPTER PAGE + +XIII CLASSIFICATION OF STORES 153 +1. Relation to Cost Accounting +2. Necessity for Stores Classification +3. Advantages of Stores Classification +4. Systems of Stores Classification +5. Numbering System (Roman Code) +6. Dewey Decimal Code +7. Masonic System of Letter Classification +8. Combination Systems +9. Important Points in Devising a Code +10. Stores Catalogue + +Part V—Labor Costs + +XIV RECORDING THE COST OF LABOR 165 +1. Labor Cost Problems +2. Labor Cost under the Process Method +3. "In and Out" Time +4. Job Order Labor Costs +5. Timesheets +6. Piece-Worx +7. Pay-Roll Forms and Procedure +8. Accuracy of Records + +XV TIME AND PAY RECORDS 175 +1. Individual Job Tickets and Time Reports +2. Making the Time Record +3. Non-Mechanical Daily Time Cards +4. Mechanical Time Recorder +5. Daily Time Sheet +6. Piece-Worx Records +7. Pay-Roll Records +8. Pay-Roll Statements and Graphs + +XVI WAGE SYSTEMS 195 +1. Variations in Wage Systems +2. Labor Costs under Day-Rate System +3. Piece-Worx Rates +4. Fixing the Piece Rates +5. Differential Piece Rates +6. Calculation of Differential Piece Rates +7. Premium Wage System +8. Calculating the Premium Wage System +9. Task and Bonus System (Gantt System) +10. Graduated Premium Wage System +11. Summary + +CONTENTS + +XV + +PART VI-Indirect Expense + +CHAPTER + +XVII GENERAL CONSIDERATIONS OF EXPENSE . . . . . . . . 211 + +1. Problem of Expense Distribution +2. Classification of Expenses +3. Purchase Journal Analysis +4. Subsidiary Record of Labor +5. Expenditures--Inside Expense Service +6. Suppliers Chargeable to Expense +7. Final Statement of Expense Payment +8. Summary of Expense Analysis + +XVIII INDIRECT LABOR AND SUPPLIES . . . . . . . . 226 + +1. Indirect Factory Activities +2. Standing Expense Orders +3. Standing Order for Materials and Supplies +4. Numbering of Standing Orders +5. Advantages of Numerical Arrangement + +XIX FIXED CHARGES--RENT, TAXES, INTEREST, ETC. . . . 233 + +1. Fixed Charges +2. Schedule of Fixed Charges +3. Rent +4. Building Expense +5. Insurance and Taxes +6. Water, Gas, and Electricity +7. Interest on Loan +8. Interest as a Cost Factor + +XX DEPRECIATION . . . . . . . . . . . . . 244 + +1. Wasting Assets +2. Amortization +3. Depreciation of Auxiliary Equipment +4. Depreciation Method +5. Fixing Depreciation Rates +6. Depreciation Schedule + +XXI EXPENSE DISTRIBUTION . . . . . . . . 253 + +1. Sources of Expense Charges +2. Expense Distribution Sheet +3. Allocation of Indirect Department Expense +4. Merger of Minor Department Expense +5. Allocation of Minor Department Expense +6. Stores Expense "Short-Cut" +7. Department Expense Accounts under Job Order Method +8. Expense Accounts under Process Method + +xvi CONTENTS + +CHAPTER PAGE +XXII EXPENSE DISTRIBUTION OVER PRODUCT 271 +1. Overhead Rates +2. Method of Allocating Expense over Product +3. Percentage of Labor Method +4. Application of Percentage of Labor Method +5. Productive-Hour Method +6. Applicability of Productive-Hour Method +7. Machine Hour Rate +8. Calculation of Machine Rate +9. Sold-Hour Method +10. Applicability of Sold-Hour Method +11. Material Cost by Two Methods +12. Applicability of Prime Cost Method +13. Overhead Adjustment +14. Revenue and Overhead Account +15. Overhead Adjustment by Flat Percentage Charge + +XXIII MACHINE-HOUR RATES 287 +1. Departments and Production Centers +2. Departmental and Production Center Charges +3. Commissions and Commission Factor +4. Building Expense or Rent Factor +5. Power Factor +6. Depreciation, Insurance, and Taxes on Machinery +7. Tools and Repair Costs +8. Allowance for Fund Sundry Expense +9. Schedule of Machine Rate +10. Cost of Goods Produced +11. Checking the Machine Rate +12. Job Costing - Flat Supplementary Rate +13. Machine Expense Account +14. Summary + +Part VII—Representative Systems + +XXIV PRODUCTION-CENTER JOB ORDER COST SYSTEM 301 +1. Preliminary Statement +2. Cost Forms +3. Stock Lists +4. Purchase Orders +5. Material Cost +6. Labor Cost +7. Statement of Expenses +8. Cost Control Form +9. Routine of Procedure +10. Cost Accounts +11. Journal Entries +12. Ledger Accounts + +CONTENTS +XVII + +CHAPTER XXV PROCESS COST SYSTEM—CLAY PRODUCTS PAGE 328 + +1. Account Classification +2. Preliminary Information +3. Production Details +4. Daily Reports +5. Setting and Drawing Reports +6. Daily Record of Production +7. Daily Record of Broken Bricks +8. Records of "flats" +9. Kiln Time +10. Financial Records +11. Floor and Wall Sheets +12. Cost Ledger +13. Service Requirements +14. Process Accounts +15. Summary of Cost + +XXVI ESTIMATED COSTS $39 + +1. Nature of Estimating Cost System +2. Application of Estimating Cost System +3. Use of the Estimating Cost System +4. Basic Principles +5. Estimation Methods +6. Opening Inventory +7. Actuals and Estimated Costing +8. Closing Inventory +9. Cost of Goods Sold +10. Factory Ledger +11. General Ledger Account +12. Summary + +XXVII TEXTILE COST—MANUFACTURE OF YARN $65 + +1. Nature of Problem +2. Manufacture of Yarn +3. The Weaving and Knitting of Fabrics +4. Dyeing and Finishing Processes +5. Departmental Divisions +6. Material and Wages Account +7. Waste Account +8. Stock in Warehouse to Dye House Account +9. Mires in Process (Picker Room) Account +10. Cost of Cloth (Dyeing and Finishing) Account +11. Value of Process (Carding and Spinning) Account +12. Calculating the Cost of Yarn + +XXVIII TEXTILE COST—WEAVING AND KNITTING $80 + +1. Cloth in Process (Weaving) Account +2. Cloth in Process (Knitting) Account +3. Cost of Cloth Knit + +xviii + +CONTENTS + +CHAPTER 4. Cloth in Process (Wet and Dry Finishing) Account +5. Calculating the Cost of Finished Cloth +6. Finished Cloth Account + +XXIX TEXTILE COSTS--GENERAL EXPENSE 303 + +1. Expense Accounts + +Part VIII--Graphic Presentation of Cost Data + +XXX USE OF GRAPHIC CHARTS 405 + +1. Graphs vs. Statements +2. Types of Graphic Charts +3. Difference Charts +4. Illustrative Difference Charts +5. Limitations of Difference Charts +6. Ratio Charts +7. Use of Ratio Charts +8. Illustrative Ratio Charts + +FORMS + +FUNDAMENTAL COST AND PRODUCTION FORMS + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + +
FormPage
1. Production Order--Job-Printing House32
2. Requisition for Material34
3. Simple Form of Time Ticket35
4. Simple Form of Expense Distribution Sheet37
5. Simple Form of Cost Sheet39
6. Weekly Production Report--Process Costs45
7. Combination Production Order, Requisition, and Cost Sheet--Hat Factory51
(a) Production Order.57
(b) Requisition.59
(c) Combined Production Order and Cost Summary.60
(d) Labor Summary.78
10. Stores Ledger Card78
11. Finished Goods Stock Record78
+ +STORES AND INVENTORY FORMS + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + +
FormPage
12. Inventory Sheet--Automobile Factory120
13. Stores Received Book125
14. Stores Ledger129
15. Stores Requisition134
16. Bill of Material135
17. Stores Inward Book137
+ +TIME AND PAY-ROLL FORMS + + + + | Form | Page | + | :-------------------------------------------------------------------- | :--- | + | 20. Time Card--Machine Shop | 178 | + | 21. Time Card, down to One-Minute Intervals | 178 | + | 22. Time Card--Brick Plant | 180 | + | 23. Time Card--Cement Plant | 181 | + | 24. Individual Daily Time Sheet--Printing Plant | 183 | + | 25. Piece-Work Slip | 184 | + | 26. Pay-Roll Record--Suit and Cook Industry | 186 | + | 27. Pay-Roll Record--Piece-Work | 188 | + | 28. Pay-Roll Record--Piece-Work | 189 | + | 29. Pay-Roll Record--Simple Form | 190 | + | 30. Chart showing Average Hourly Wage for Piece-Workers and Day-Workers| 192 | + | 31. Chart showing Productive and Non-Productive Labor and Ratio of Non-Productive to Productive Labor| 193 | +
+ +A page from a manual or book listing various forms and their corresponding pages. + +34 + +XX FORMS + +FORM PAGE + +OVERHEAD EXPENSE FORMS + +32. Chart showing Classification of Expense Accounts-Worsted Mill 214-216 +33. Schedule Expense Ledger 218 +34. (a) Standing Order Time Ticket 228 +( b) List of Standing Order Numbers 230 +35. Schedule of Expenses 232 +36. Depreciation Schedule 251 +( a) Overhead Cost Sheet 251 +( b) Machine Shop 253 +37. Expense Analysis Sheet-Machine Shop 259 +38. Expense Analysis Sheet-Novety Goods Factory 262, 263 + +PRODUCTION-CENTER Job ORDER COST SYSTEM + +40. Chart Showing Routine of Cost-Finding in a Job Order Cost System under the Production-Center Method 303 +( a) Shipments 304 +( b) Production Order 306 +41. Chart of Cost Expenses-Production-Center Job Order Cost System 307 +( a) Cost Sheet 307 +42. Chart of Cost Accounts for a Production-Center Job Order Cost System 312, 315 + +PROCESS COST SYSTEM-CLAY PRODUCTS + +44. Brick Setting Report 333 +45. Klin Drawing Report 331 +46. Daily Record of Material Record 335 +47. Daily Record of Broken Bricks Manufacturing Plant 335 +48. Material Receipts 340 +49. Klin Record 338 +( a) Brick Inventory-Brick Manufacturing Plant 338 +( b) Schedule of Fixed Charges-Brick Manufacturing Plant 342 +50. Cost Ledger-Administrative Account 344 +51. Cost Ledger-Sales Account 344 +52. Cost Ledger-Summary of Costs 348 + +GRAPHIC CHARTS + +54. Chart showing Labor and Expense per Yard-Silk Mill 408 +55. Chart showing Average Selling Price and Average Cost of Sales per Quarter-Silk Mill 408 +56. Ratio Chart showing Production, Labor, and Expense-Silk Mill 413 +57. Chart showing Labor, Direct Material, and Shipping Expense-Silk Mill 416 +58. Ratio Chart showing Direct Labor and Shipping Expense-Silk Mill 418 + +Cost Accounting + +Part I +General Principles + +--- + +CHAPTER I + +COST ACCOUNTING IN MODERN BUSINESS + +1. Importance of Cost Accounting +Accurate and efficient records are quite as important to a business as are the charts and compass to a ship at sea. They, too, show the location of the rocks which menace disaster, and also the channels in which the water is deep and safe, and they point surely and steadily the course to be followed. In any large and successful business the accounting department is looked upon as one of the most important factors of success. The larger the operations, the greater is the care that must be taken in maintaining an adequate and effective system of accounts. In manufacturing undertakings this is especially true. + +Among the accounts of the manufacturer none are of more importance than those that show his production costs. From these he learns the how and the why of factory expenditures and is enabled to judge whether they are normal or excessive, and, if excessive, to discover leaks and reduce expenditures intelligently. In addition to this, they supply him with a basis for fixing selling prices and thus give him a mastery of his own business that nothing else can furnish. + +2. Definition +Cost accounting, as the term is ordinarily used, is the method and process of determining the cost of + +3 + +4 + +**GENERAL PRINCIPLES** + +manufactured products. A cost accounting system is a series of factory records which, when properly adjusted to the general scheme of factory organization, enable the manufacturer to ascertain the production cost of his goods and the elements which go to make up that cost. + +Strictly speaking, the definition just given is too narrow. Cost accounting as a means of determining operation costs is applicable to any line of business. In the present volume, however, cost accounting, unless otherwise stated, refers to factory cost accounting, or the determination of production costs. + +**3. Distinction Between Cost and Commercial Accounting** + +Cost accounting is a branch or development of general or commercial accounting. Though the methods and procedure in keeping cost accounts and records are peculiar and distinctive, nevertheless these cost accounts and records are merely a detailed analysis of the accounts kept on the general books. The accounts of the business are classified on the general ledger and among these are the purchase expenditures by kinds—so much for supplies, rent, taxes, wages and salaries, and so on. The general ledger accounts with their classifications are maintained in order that the condition of the business and the amount of the net profit or loss for the period may be determined; and when this is done the factors which have gone to make up this profit or loss may be analyzed in any desired detail. + +Cost accounting analyzes the accounts kept on the general books in such a way as to show how the net profit or loss has been made—so much profit or loss on the manufacture, handling, and sale of certain kinds of + +COST ACCOUNTING IN MODERN BUSINESS 5 + +goods. This involves the "departmentalization" of the accounts, i.e., the distribution or division of the general accounts so as to show the cost of operating each department of a business and the cost of the productive work carried on therein. + +**4. Function of Cost Accounting** + +The chief function of cost accounting is to ascertain and record the actual cost of each job or unit of product. In doing this under any effective system the following supplementary functions are performed: + +1. A cost basis is established upon which selling prices can be fixed with intelligence and safety. +2. The comparative profits of different lines of manufacture are clearly indicated, thus enabling the manufacturer to establish a sound selling policy. +3. Comparative costs for different periods are obtained, standards of work are established, and any actual losses of labor or material are disclosed. A standard of efficiency for workmen, machines, and the factory organization as a whole is laid down, and the changes necessary to increase efficiency and to decrease production costs are indicated. +4. Perpetual inventories of raw material, work in process, and finished goods are set up and maintained, and in this way the factory investment in material and also labor are controlled. + +6 GENERAL PRINCIPLES + +5. Costs as an Aid to Price-Fixing +Bad results are to be expected and usually follow when the selling price of a product is fixed without accurate knowledge of its cost. A price based on guesswork or "practical experience" is almost sure to be either too high or too low. In one case it is unfair to customers, in the other to competitors. In either case wrong prices are ultimately injurious to the man who makes them, and not infrequently lead to disaster. Every business man, therefore, whether he be a manufacturer or a merchant, owes it to himself, to those interested in his business, and to the trade he represents, to know the costs of his products before fixing their selling prices. + +It is not generally realized how injurious to the prosperity of a particular trade may be the ignorant competition of manufacturers who do not include every element of cost in their selling price. During a time of commercial depression a manufacturer may deliberately resort to price-cutting in order to secure the business required to keep his organization intact. He must perhaps operate for a time without profit in order to operate at all. In such case he does so with intent and a full knowledge of what he is doing. Not infrequently, however, ruinous competition comes from a manufacturer who cuts prices below those of his competitors because he does not know what his costs are. Then he not only loses money himself but becomes a menace to the entire trade. + +6. The Cost System as an Indicator of Profitable Lines +Manufacturers who do not keep accurate costs sometimes manufacture lines which yield little or no profit + +COST ACCOUNTING IN MODERN BUSINESS 7 + +or which entail actual losses. Not infrequently, also, they push less profitable or unprofitable lines because they do not know that other lines are more profitable. The lack of decentralization in the accounts permits general averages to hide weak spots. The result of this is that the profitable departments or lines carry the unprofitable ones. Experience shows that this is today the greatest source of leakage in many businesses. Losses may be occurring daily through the sale of unprofitable lines, but until every line is made to stand on its own feet, the management may be in complete ignorance of the fact. + +Such an instance is exemplified by the experience of a well-known manufacturer of food products—a concern dealing in candied citron and lemon and orange peel. The candied citron sold much more easily than the other lines and finally, as a measure of supposed efficiency, the sales force was instructed to push the "easy seller" and to let the candied peels go as they would. At the end of the year the profits were so unsatisfactory that a cost accountant was asked to make an investigation. An analysis of cost showed that while the peel was sold at a good profit, the citron was sold at a narrow margin, for the reason that a larger portion of the fruit was lost in manufacture than had been supposed. A new scale of prices was then introduced, and all the products were pushed, with the result that the narrow margin was soon turned into a good profit. + +**7. The Cost System as an Aid to Efficiency** + +All things are relative, even in business. There can be no absolute standard of measurement. We cannot + +8 +GENERAL PRINCIPLES + +say absolutely that a workman can turn out so many pieces per hour and no more. At any time a quicker workman may surpass the record, or a better workman may devise more efficient methods. The efficiency of workmen, or of departments, or of plants is therefore measured solely by comparing present performances with those of the past, or by comparing one workman or department or plant with another, or with those of rival enterprises. + +A properly devised cost system enables such comparisons to be made. Thus, for example, a company operating a number of silk mills closely scrutinizes the cost per yard of producing Georgette crépe in all its mills to see that the figures are approximately the same. Again, if a workman in a shoe factory does not turn out so many sales from a side of leather, or cut so many parts for uppers from a hundred square feet of calfskin as previous records prove to be possible, an investigation is made. It may be that the cutter is careless, or the purchasing department may have been negligent in its selection of calfskin. The record of past performances establishes a standard by which to measure present performances. If the present performance exceeds the past, a new standard may be established. + +Throughout all factory operations involving purchasing, stores-keeping, the use of material, the utilization of labor, the control of expense, and so on, similar standards are necessary to measure "performance." Without them the yield obtained from material may decline, the labor cost of production may rise, or the operating expense may be too high. "Preventable waste" may occur at every point. + +COST ACCOUNTING IN MODERN BUSINESS 9 + +It is an axiom of factory management that 100% efficiency is never attained in any plant. In spite of vigilance and ceaseless efforts, losses arise in every manufacturing enterprise from waste of material and labor, as well as from failure to utilize space and machinery to the best advantage. It is the function of a cost system to trace these leakages to their sources. + +The ideal in every plant, of course, is the elusive 100% efficiency just referred to, which implies that the plant is being operated to capacity at the lowest possible cost. To approximate this ideal as nearly as possible, every producing unit and every productive operation must reach a certain standard day by day and expenses must be kept down to the lowest practicable mark. This requires the specific and accurate information that only a good cost system can supply. Its records show what is being done in every department of the factory at any time, and the figures it provides can be presented in such detail and in such combination that they show any desired phase of operation. The efficiency of the plant can be measured period by period, either as a whole or in detail, by individuals, by departments, or by processes. The combinations are limitless and can be made to furnish any operating figures that may seem desirable to the management. + +8. The Perpetual Inventory, Its Uses and Advantages + +An essential feature of any accurate system of cost-finding is a perpetual or going inventory. This is an inventory or record of stores or any other property on which additions or withdrawals are noted at the time they are made, so that the stores or other property on + +10 +GENERAL PRINCIPLES + +hand at any time are revealed by the records without the actual count of a physical inventory. Where such in- +ventories are maintained, the cost accountant can tell just what stores are on hand, just what work is in pro- +cess, and just what finished goods are in stock awaiting sale or other disposal, without turning from his books. +The perpetual inventory, in showing this, shows many other things of importance such as the monthly con- +sumption of stores, the cost value of work in process, the monthly output of finished goods, etc. + +The advantages of the perpetual inventory are no- +table. In addition to those enumerated it permits the closing of the books at the end of each month without the necessity of taking a physical inventory until the end of the fiscal year. This short cost period (Chapter II, +§ 5) permits of monthly statements which give a knowl- +edge and close touch of the business that can be secured in no other way: + +As illustrating the practical value of the perpetual inventory an experience of two very large corporations manufacturing a common product may be cited. Each of these in turn was asked to state the earliest date on which delivery could be made on a large rush order. One concern lacked a modern system of records. Although it got at once into telephonic communication with its different plants, and had its whole corps of superintendents on edge looking up data and reporting conditions, two days elapsed before it was able to give a positive reply. The second concern, equipped with a modern accounting system, had merely to consult its inventory record. Ascertaining in this way the conditions in each of its plants, it gave a decisive reply within half an hour + +COST ACCOUNTING IN MODERN BUSINESS 11 + +from the time the inquiry was made, and secured the order before its competitor had worked out a delivery date. + +A perpetual inventory system makes it possible to operate the plant efficiently with a smaller investment in material, thereby reducing carrying charges, and at the same time it furnishes a valuable aid to intelligent purchasing in that the consumption of material is accurately recorded. It makes a check on material accounts possible, and enables costs to be proved. The chief advantage of the perpetual inventory, however, when it is part of an effective modern system of cost accounting is that it enables the office at all times to keep in close touch with the factory and to control it—a wonderful advantage under any circumstances, but particularly valuable when a business is under the stress of competition. + +9. When the Cost System Is Necessary + +In a small factory a formal cost accounting system may be of no great importance if the proprietor can keep in close personal touch with every detail of administration and carry all necessary data as to costs in note form. There will come a time, however, in any growing concern when its operations pass beyond the direct individual observation and control of any one man. Then, whoever is in control, if he is to keep himself properly informed, must depend upon a system of periodic reports which will summarize and present the operating data of the factory in such form that any deviation from economical and efficient production is clearly shown. Such reports are possible only when a reasonably effective cost system is in operation. + +12 +**GENERAL PRINCIPLES** + +A cost system is necessary also to enable the individ- +ual manufacturer to compare his cost figures with the +average or standard figures in his trade or industry. It +is to this end that more than thirty leading manufactur- +ers' associations have adopted uniform cost systems. +When members in the same line formerly tried to com- +pare costs, wide variations were found in their figures +due to different methods of calculating costs. Thus, the +tendency is not only for every business of any size, +whether manufacturing or mercantile, to adopt a cost +system, but for cost-saving methods of each industry +and each line of business to become more and more uni- +form. + +**10. Process Method of Cost-Finding** + +While simple in theory, the practical determination of +costs becomes increasingly difficult as the processes +employed increase in number and complexity and as +manufacturing variations take place. A factory engaged +in the production of ice illustrates a simple method of +finding costs. Here it is only necessary to charge the +factory with the material and labor consumed, and +overhead for a given period; to keep a record of the +tons or blocks of ice produced during the same period; +and to divide the total cost of production by the num- +ber of tons or blocks of ice produced to determine the +cost of each unit. As one ton or block of ice is ex- +actly like another, an average price accurately repre- +sents the cost of a single unit. Here the method is +simple because the product is simple and homogeneous, +and the procedure is known as the "process" method of +cost-finding, because the cost of the process as a whole + +COST ACCOUNTING IN MODERN BUSINESS 15 + +is recorded on the books and records. (See Chapter IV on this subject.) + +**11. Job Order Method of Cost-Finding** + +Assume, however, that a factory is engaged in the production of many different kinds of candies and sweet-meats; that the costs of the ingredients range in price from a few cents to several dollars per pound; that some are wrapped in tin-foil and packed in expensive ribbon-tied boxes, while others are put up in simple cartons. It is clear that the division of the total factory expenditures by the number of pounds that expenditure produced, while giving the average price per pound, would result in a meaningless figure so far as the cost of any particular lot is concerned. To ascertain this cost with accuracy, it is necessary to follow the various lots through the factory, keep separate records of the material and labor consumed in the manufacture and packing of each, and charge each lot with sufficient overhead to insure the equitable apportionment over production of the total overhead for the period. Given the cost of a lot of a certain kind of product, the cost per pound can be readily determined. This procedure is known as the "production order," or "job order" method of cost-finding because production is divided into a number of different jobs or orders the cost of each of which is shown separately on the books. (See Chapters IV, V.) + +**12. Complexities of Cost-Finding** + +If, now, the factory is charged with all current expenditures and credited with the cost of the various lots produced as recorded on the individual lot records, it + +14 +GENERAL PRINCIPLES + +follows that the debits exactly equal the credits if it is assumed that there were no debit balances at the beginning of the period and that all expenditures for the period have been consumed in completed manufacture. In practice, however, this is never the case as no factory can be operated continuously with profit on a hand-to-mouth policy. Raw materials and supplies must be purchased often far in advance of present requirements, a quantity of partly finished product must always be in process (unless the factory "cleans up" and closes down), and expenditures for rent, taxes, insurance, coal, and a hundred and one items of supplies are made not for current needs as they arise but sometimes for a year or more in advance. All this makes for complexity. Not only must the disposition, i.e., the consumption, of these expenditures and the value of the inventory items be clearly and correctly shown on the books, but the accounts must be kept in such a way that after all expenditures have been debited to the factory work in process and subsequently transferred to the finished goods after completion of operations, the accuracy of the figures may be proved by comparing the book inventories with the values of the stores, goods under way, and finished stocks on hand. + +The simple principle of charging the factory with all expenditures arising from manufacture and crediting it with the cost of the finished goods underlies the method of keeping the accounts in every cost system. It will, however, readily be seen that the system of cost accounting may vary from a few simple accounts kept to classify the factory expenditures into their elements, to a complex method of apportioning numerous items of + +A page from a book or document. + +COST ACCOUNTING IN MODERN BUSINESS 15 + +expenditure among a hundred or more departments and over several thousand articles, orders, or jobs. + +REVIEW QUESTIONS + +1. What is the difference between cost accounting and financial accounting? +2. What one characteristic is peculiar to the accounting system of nearly every enterprise where a cost system is in operation? +3. What most usually actuate a business man in introducing a cost system? +4. Why is it that the average manufacturer or business man cannot determine his costs accurately? +5. What are some of the ills that may result from ignorance concerning costs? +6. Why should competitors use a uniform basis for their cost determinations? +7. How do these items indicate leaks in a business enterprise? +8. Give an illustration of how a cost system helped to bring to light a leak. +9. How can cost records serve as an aid to increased efficiency? +10. What purpose do perpetual inventories serve? +11. At what stage in the development of a manufacturing enterprise should a cost system be installed? +12. What is the difference between the process and job order method of cost-finding? + +CHAPTER II + +ELEMENTS AND PRINCIPLES OF COST ACCOUNTING + +1. Elements of Production Cost + In every manufacturing operation, three elements of cost are involved: + 1. Material + 2. Labor + 3. Expense + + Material and labor together constitute what is known as “prime cost”; material, labor, and expense, the total cost. No matter what the product may be, these three elements of cost enter in. + + A gold ring is to be fashioned for a lady’s finger, or a steam shovel is to be constructed to cut a canal. In either case, material must first be provided: gold for the ring; iron, steel, and wood for the steam shovel. Labor must then be engaged—the skilled services of the goldsmith for the ring; workmen of every grade from the apprentice helper to the expert metal-worker for the steam shovel. In addition, for both, manufacturing space must be provided; tools must be furnished; records must be kept; and light, heat, power, and many other incidental requirements must be supplied—all these constituting expense. + + As already stated, the essential function of a factory cost system is to furnish complete information as to the + +16 + +**ELEMENTS AND PRINCIPLES** + +17 + +cost of each of these elements of production as consumed or employed in the manufacture of the product, and to apportion this cost against each unit of the product. + +**2. Direct and Indirect Charges** + +In the manufacture of any article or product, most material and labor and occasionally some of the expense items are consumed so directly in the make-up of that particular article or product that the cost of these may be determined and charged direct to that particular article or other product with much accuracy. Such charges are termed "direct charges." On the other hand, there are certain material and labor charges as well as many expenses which are so general in their nature that they cannot be charged directly to a specific article or product, but must be apportioned over the output, the charges to each unit being only approximately accurate. Such items are known as "indirect" charges and form the third element of factory cost, i.e., expense. + +**Direct and Indirect Material Charges.** The wood and hardware used for trimming which go to make a desk can be charged directly to the order for that particular desk, and are therefore a direct material charge. The manufacture of the desk, if carried on within a wood-working plant, involves the use of coal to heat the plant and to supply power, oil to lubricate the machinery, and nails, screws, varnish, etc., for the proper finishing of the product. Such material cannot be charged readily against any one desk and is, therefore, usually treated as indirect material or supplies and as such charged to the product as "expense." It is sometimes the case, however, that a manufacturer prepares + +18 +**GENERAL PRINCIPLES** + +schedules—based on tests if necessary—showing the quantities of miscellaneous materials or supplies used on particular products, in which case such items are figured as a direct charge. + +**Direct and Indirect Labor Charges.** In the manufacture of this same desk certain workmen are employed in cutting, planing, and finishing the lumber of which it is made. This work is directly applied to the product and as such is "direct labor." Certain other workmen are employed in keeping the factory buildings clean, firemen and engineers are necessary for the operation of the machinery, and foremen and superintendents are engaged to direct and supervise. This labor cannot be charged directly to a particular desk, and is therefore "indirect labor." + +**Direct and Indirect Expense Charges.** Direct expense seldom arises and is of little importance in cost-keeping. The following case will illustrate. Workmen are sent out from the factory to install a heavy piece of machinery in a city a hundred miles away. They arrive at their destination but find that parts of the mechanism have been so injured in shipment that they have to be replaced. The parts are shipped, but pending the arrival of these new parts the men can do nothing, yet their time runs on and their expenses must be paid. This lost time and the expenses connected therewith are charged direct to that particular job as direct expense even though the greater part of it represents labor time. + +Indirect expense charges, on the other hand, occur in every manufacturing operation, and their equitable distribution over production is always difficult. Some common examples are as follows: + +A pencil sketch of a factory scene with workers operating machinery. + +**ELEMENTS AND PRINCIPLES** + +19 + +**INDIRECT CHARGES** + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + +
Indirect Material:Indirect Expenses:
All material that cannot be charged directlyRent
SuppliesInterest
Small tools, etc.Taxes
Indirect Labor:Insurance
Watchmen, janitors, etc.Maintenance
SupervisionDepreciation
InspecionLight
Factory clerksHeat
Experimental work, etc.Power
Oil, etc.
+ +Indirect charges are also termed overhead, burden, or merely expense, and include every manufacturing cost properly chargeable against production with the exception of direct material and direct labor. + +**3. Cost Determination** + +The cost of any manufactured article, as stated, is made up of the cost of the three elements—material, labor, and expense which includes all indirect charges. + +Direct material costs are usually simple, requiring only the charge for material actually consumed. Labor costs, while still comparatively simple, are more difficult of determination, owing to the fact that labor does not go into the specific order in the clean-cut way in which material usually does. Thus, a single order may pass through many different processes and departments and through many different hands. It may be worked on steadily until completed, or it may be continued at many different times. It may be worked on alone, or in connection with other jobs, or it may fill in time between + +20 + +**GENERAL PRINCIPLES** + +jobs. All this makes for complexity. Under any of these circumstances, however, the problem is usually merely one of careful timekeeping, and is therefore capable of accurate solution. + +It is in the determination and distribution of expense that the chief inaccuracies and most of the difficulties in both the theory and practice of cost-finding occur. Expense comprises a large part—sometimes the greatest part—from manufacturing costs. It is always present in results, but is not easily traceable itself; it is multifarious in its origin but united when applied as a burden on production costs. + +**4. Illustrative Items of Cost** + +The following chart of cost accounts* is a further illustration of the complexity of the expense charge. This shows the items composing the manufacturing cost in the paper pulp industry, these items being classified under the three heads of material, labor, and expense. It is interesting as showing the very great preponderance of expense items. + +CHART OF COST ACCOUNTS + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + +
I. Direct MaterialII. Direct Labor
WoodManufacturing labor only
Sulphur
Pyrites
Limestone
Lime
Soda
+ +\((1 + II = \text{prime cost})\) + +*Adapted from the report of the Tariff Board on the Pulp and News Print Paper Industry. + +**ELEMENTS AND PRINCIPLES** + +21 + +**III. EXPENSE** + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + +
1. Works Expense:2. Fixed Charges:
(a) Supplies(a) Depreciation
Pulp stonesBuildings (annual rate)
Felts (wood, can- vas)Depreciation and Obsolescence of Machinery (an- nual rate)
Wires, belting
Screen plates
Lubricants
Fuel (coal, wood)(b) Fire Insurance
(b) Water Power(c) Taxes (excluding federal corpora- tion tax, as this is a direct tax on profits and not a manu factur- ing cost)
(c) Repairs and Main- tenance (materi- als, labor)
(d) Direct Labor
(e) Administrative Ex- pense chargeable to Manufacture
(f) Miscellaneous Op- erating Expenses
(g) Accident Insurance
(h) Hauling and Stable
+ +\((I + II + III = \text{total cost in bulk at works})\) + +The determination of the material and labor cost per pound of paper pulp produced during a given period is a simple procedure. Records are kept of the quantities of the six kinds of raw material listed above withdrawn from the stores-room for the manufacturing needs of the current period. The purchase price of these materials (plus the cost of delivery to the factory) divided by the number of pounds of pulp produced gives the material cost per pound. The total pay-roll for the period divided by the same production figure gives the labor cost per pound. + +22 + +**GENERAL PRINCIPLES** + +The expense or overhead cost is not so readily ascer- +tained. The value of the supplies consumed during the +period, like the value of the material, is readily arrived at. +A nice discrimination is required, however, to deter- +mine in what proportion the administrative expense is +chargeable to the cost of manufacturing and to the cost +of selling; or what charge should be made to production +for the wear and tear on buildings, machinery, and +equipment; or how major repairs, made as much for the +benefit of future production as for present, should be +treated. The expenditures to date for these numerous +items of expense must be clearly shown. Furthermore, +the books must show both the proportion consumed in +factory operations and the departments or divisions of +the factory which are responsible for or benefit from the +expenditure. While all this adds to the difficulties, yet +the division and subdivision and departmentalizing of +accounts is imperative if the cost accounting is to serve +its dual function of ascertaining and controlling costs. +Obviously, the greater the detail in which the causes +which lead to or create expenditures are analyzed, the +greater the degree in which they can be controlled. + +**5. The Cost Period** + +Accurate cost accounting to give cost information as +and when it is wanted is a modern development. In +former years the manufacturer waited until the end of +the fiscal year in order to determine his costs and his +profits. At that time an inventory was taken and the +cost of the product was determined with more or less +inaccuracy. Such procedure does not meet modern re- +quirements. If production costs vary, the fact must be + +**ELEMENTS AND PRINCIPLES** + +known, and known quickly, and the cause of the variation must be discovered. Accurate, up-to-date costs are necessary as a basis for price-fixing—whether competitive or otherwise—and price-fixing cannot wait on annual inventory-takings. + +To meet these requirements the annual cost period has been replaced by a much shorter period in modern accounting, usually a monthly or a four weeks' period. At the end of the period accounts are balanced, and from them a statement is prepared in such detail as is required, showing the stores on hand, the work which is still in process and the costs which have accumulated thereon, the work which has come out of process as finished goods and the cost of the work. A statement of loss and gain and a balance sheet are then prepared, showing just what has been accomplished during the period. The advantage of this short period with its frequent complete showing of factory conditions is obvious. + +It is highly desirable that the cost periods be adjusted so as to coincide with the pay-roll periods. The most approved practice when employees are paid weekly is to have the calendar year divided into quarters of thirteen weeks each, beginning with a five-week period followed by two four-week periods, or to have the year divided into thirteen periods of four weeks each. + +**6. Stores—Work in Process** + +The term "stores" covers supplies and material of every kind used in the factory. When material is taken from stores to be used in the manufacture of any product or article and work is begun on this material, it becomes "work in process" or "work in progress." As work in + +A page from a book titled "Elements and Principles," page 25. + +24 +**GENERAL PRINCIPLES** + +process passes through the factory, labor is expended on it, more material may perhaps be used in it, and expenses of various kinds are incurred in connection with its transformation from raw material into the finished article or product. As long as any factory operations are required for its completion, it is still "work in process." + +**7. Finished Product—Finished Parts** + +When work in process is completed, i.e., when it has gone through all the factory operations necessary to convert it into the desired article or product, it becomes finished product or finished goods. It is then ready for sale, and, if not sold at once, is transferred to stock. The factory, as such, loses interest in it from the moment it passes out of the work in process stage. + +Finished parts are those which are fully completed as parts but which are used in the manufacture or assembling of a complete article, as the parts of a watch or a sewing machine. These finished parts may be manufactured for sale to other concerns which assemble the complete machine, in which case they are, when ready for sale, treated as "finished goods." If they are to be used or assembled within the establishment, they are, when completed regarded as material and placed in stores, just as they would be if purchased outside. + +**8. Manufacturing and Trading Costs** + +The records of purchases in a trading business in which the unit costs of the goods may be ascertained from the invoices are obviously much simpler than the records of production in a manufacturing business in + +**ELEMENTS AND PRINCIPLES** 25 + +which many more factors need to be taken into account. Methods which might be adequate for a mercantile or a trading business are entirely inadequate for a manufacturing concern. The difference between the cost problems in the two cases becomes evident when the selling price of an article is analyzed into its constituent parts, as follows: + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + +
1. MaterialsPrime CostTotal Factory Cost
2. Direct Labor
3. Manufacturing Overhead Expense
4. General Administrative ExpenseTotal Cost of Making and Selling
5. Selling Expense
6. Profit
+ +A mercantile business is not concerned with the factory cost, because it buys its merchandise in a manufactured state. The accounts of the trading business have therefore to deal with but four elements in determining its selling price, i.e., cost of merchandise purchases, general administrative expense, selling expense, and profit, and are obviously much simpler than those of a manufacturing business which must deal with six. + +REVIEW QUESTIONS + +1. What is the main function of a cost system? +2. Differentiate between direct and indirect charges. +3. Name several items properly chargeable to indirect expense. +4. What purpose is served by a minute classification of the items making up the cost of a commodity? +5. In what way is a monthly financial statement related to a cost system? +6. Does a trading concern need a cost system? + +5 + +Part II +Cost Accounting Procedure + +[API_EMPTY_RESPONSE] + +CHAPTER III + +ROUTINE OF COST ACCOUNTING + +1. The Cost Mechanism + +The routine of cost-keeping will vary in almost every factory. Differences in product, in conditions, and in methods make it impossible for one plant to adopt successfully the procedure of another. Through it all, however, there runs a thread of uniformity. Where costs are kept at all, there must be a certain essential cost mechanism which in a more or less complete form functions as a part of every manufacturing operation, whether for repairs, construction, or the conversion of material into finished product. The more important elements of the cost mechanism in a job order factory are given below. The formalities found in a job order plant in connection with issuing production orders and drawing material on requisitions are to a large extent dispensed with in a process factory. + +1. An authorizing order, technically known as the "Production Order," which starts work, i.e., puts the particular job "in process." + +2. The "Material Requisitions," which are orders for the material needed and on which are recorded the cost of the material as a charge against the particular job. + +3. The "Time Tickets," which record the cost of labor as a charge against the particular job on which it is expended. + +29 + +80 COST ACCOUNTING PROCEDURE + +4. The "Expense Distribution Sheets," on which are brought together the overhead expenses of the factory so that a calculation can be made of the amounts to be distributed to non-productive and productive departments and finally over each job. + +5. The "Cost Sheets," on which the costs of the material, labor, and expense of each job are brought together and combined to secure the total cost of that job. + +Other auxiliary forms and records are used in cost-finding but those given are the essential records of the cost accounting mechanism for a job order factory. In a small repair shop, for instance, where formalities are reduced to a minimum, most of these records are found in some form. For example, an umbrella is brought into a repair shop to have the old cover replaced. The proprietor may perhaps turn it over to a workman, telling him what to do. These instructions constitute a production order. + +Possibly, on examining the umbrella, the workman finds a rib broken and the ferrule missing; also he may not have the proper quality of silk to replace the cover. He makes a memorandum of what is required and hands it to the proprietor. This is a simple form of material requisition. + +When the work is finished, the workman hands the proprietor a memorandum of the time he put in on the job, which is in effect a time ticket. To the cost of this time, the proprietor adds the cost of material and, if he is at all experienced in costs and price-making, adds a percentage adequate to cover overhead expense. The + +**ROUTINE OF COST ACCOUNTING** + +81 + +cost data so secured give him, in effect, a cost sheet, and the costs of labor, material, and expense added together, plus an allowance for selling expense and profit, give the proprietor the selling price—in this case his charge for repairing the umbrella. + +**2. Production Orders** + +The call for factory operations may spring from different sources. Perhaps the factory operates steadily, the output being sold as fast as it is turned out, perhaps the customers or salesmen send in their orders and the product called for must be made to order; or certain lines of stock may be nearly exhausted and a fresh supply is necessary; or some new design or new line of manufacture is about to be undertaken. + +Whatever may be the nature of their origin, however, all productive factory operations in a job order factory are set in motion by means of written orders, termed “Production Orders.” Certain other forms of factory activity, such as the care of buildings and repairs, which do not go directly into production, are in many factories started or authorized by means of “Standing Orders,” or, as they are sometimes called, “Standing Expense Orders.” + +A production order is a written order authorizing and giving more or less complete instructions for the manufacture, usually within a stated time, of a certain number and kind of articles, as 100 automobiles of a particular type and size, or for some specific job, as the printing of a catalogue or poster. + +There is no uniformity of practice as to who authorizes the production order. In a small plant the proprie- + +A pencil sketch of a factory with workers at various stations. + +82 +COST ACCOUNTING PROCEDURE + +tor, or superintendent, or foreman might initiate it. In a larger concern some one of the corporate officials may control factory operations and authorize production orders, or this control may rest with the board of directors, while the actual order would probably be issued by the planning department or a planning clerk. + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + +
OPERATORS CHARGE TIME TO NO.
MANUFACTURING ORDER SLIP
Date of M.O.S.Completed
Source of Order
Customer
Description
Layout
Cutting
Ruling
Compression
Job Press
Cylinder Press
En-berry
Doodle
+ +Three samples must be filed in this envelope when order is complete. +SHIPPING INSTRUCTIONS + +Form 1. Production Order—Job-Printing House + +The form of the production order differs materially in different factories. In some it is little more than a brief order to produce certain articles. In others it gives full details as to the required product and its con- + +**ROUTINE OF COST ACCOUNTING** + +struction. Sometimes it specifies the materials required. Sometimes manifold orders are so arranged that one copy is a production order, another copy a requisition for material, while a third copy becomes ultimately the final cost sheet. A simple form of production order used in a job-printing house is shown in Form I. + +Several copies of the production order are usually prepared. One copy is retained in the accounting department; one goes to the factory—probably to the superintendent or to the foreman of the department in which the production activity begins; one will go to the clerk who keeps the cost sheets. If the article or product is to go through several departments, a copy may be sent to each of the department heads. + +Production orders are numbered consecutively and by means of this number manufacturing costs are easily charged to the proper order. Every requisition for material, every cost sheet, time card, and all other records or reports relating to the particular order will always bear the order number so that the accumulating costs involved may be properly charged thereto. + +In the ordinary "job order" factory, the foreman usually has a number of "issued" production orders on hand waiting to be put "in process," and, unless some higher authority has prescribed to whom they are to go and the order in which they are to be taken up, he may use his discretion as to which workman or workmen he will give a particular production order and just when work shall begin. Before giving the production order to the workman, the foreman will probably note the material required and make out the necessary requisition. + +59 + +34 COST ACCOUNTING PROCEDURE + +He may then turn over to the workman both the order and the requisition. + +3. Requisition for Material + +The "Requisition for Material" (Form 2) is an order for material required for a particular job. The requisition always bears the number of the production order for which it is issued. In some cases where the items of material required are numerous, or where detailed instructions as to material are necessary, the requisition takes the form of a "Bill of Material," which is a detailed statement of the material required for the particular job (see page 135). + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + +
STOCKREQUISITION No.New York97C.S.
PERIOD
Received byDeliver to
MarksQUANTITYUNITITEMWEIGHT PRICEAHMOUNT
And obliged.
Storage and Ins Expiree THE WOODS BROTHERS COMPANY
To be Weighted by Per.
+ +Form 2. Requisition for Material + +When the workman receives his production order and requisition for material, he procures the necessary material from the stores-keeper, usually surrendering + +ROUTINE OF COST ACCOUNTING 35 + +his requisition in exchange. He is then ready to begin work. Further requisitions for material may be needed from time to time as the work progresses. These he usually procures from the foreman, again securing the requisite material from the stores-keeper. All the material used is charged against the job, the requisition furnishing the needed information as to quantity and cost, and supplying the number of the order to be charged. + +**4. Time Tickets** + +The "Time Ticket," "Time Card," or "Time Report" (Form 3) is a more or less detailed statement of the manner in which the workman has expended his time. The method of keeping time varies materially in + + + + + + + + + + + + + + + + + + +
Order No.Operator's No.DateApproved by
QuantityDescription
+ +OPERATION + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + A table showing a simple form of time ticket with columns for Order No., Operator's No., Date, and Approved by.






















































































<

+ +Form 3. Simple Form of Time Ticket + +different factories. In some cases the "in and out" records of a time clock are sufficient. In other cases, where the workman devotes his time to several different jobs + +36 COST ACCOUNTING PROCEDURE + +in the course of the day, such a record would be inade- +quate. A more detailed statement of how his time has been expended then becomes essential to accurate cost- +keeping. Again, individual job cards may be used to +report the time expended on each order, or one time +ticket may show the time put in on several jobs. In all +cases, however, the time ticket should show the number +or numbers of the job or jobs upon which the workman's +time has been expended. + +On the accuracy of the time report depends the accu- +racy of the labor costs. The time tickets should show +the actual number of hours expended on each order or +chargeable to some expense classification. From these +tickets are obtained the information necessary for mak- +ing up the pay-roll, the data for figuring the labor cost +on each job, and also the amount chargeable to overhead +expense for indirect labor. To sum up, the time tickets +turned in by any one workman should give his complete +time history so far as the factory is concerned. + +5. Expense Distribution + +The expense items which cannot be charged directly +against a particular product are distributed over the +production departments, which in their turn charge the +products passing through them or upon which they +work, in proportion to the amount of work done. The +distribution of expense over departments, and of the +department expense totals over the product, is one of +the most technical phases of cost accounting, and is dis- +cussed in detail in subsequent chapters. For the present +it is sufficient to say that the distribution of the overhead +expense items over departments is made on an "Ex- + +ROUTINE OF COST ACCOUNTING 37 + +FACTORY DEPARTMENTAL ANALYSIS SHEET + +
6557558559551055115512
255155255355455655
+ + + + + + + + + + + + + + + + + + + +
DATIPERIODMONTHITM123456DEPARTMENTSTOTAL
+ +Form K. Simple Form of Expense Distribution Sheet + +38 COST ACCOUNTING PROCEDURE + +pense Distribution Sheet" (Form 4) and that the method of distributing the department totals over product is determined by the circumstances in each case. The expense distribution sheet furnishes the necessary analysis of the expense as a basis for calculating the charges to product. + +The expense distribution sheet is kept either by the cost clerk or by the accounting department. The items entered on it are derived from various sources—from material requisitions for indirect material, such as brooms, dust-cloths, soap used for washing windows, and tools for general use; also from time tickets for indirect labor, such as janitor service, trucking, and general clerical assistance. Other items such as rent, depreciation, and taxes come from the general books of account. + +6. Cost Sheets + +The cost sheet is individual to the particular job, i.e., each order must have its own cost sheet bearing its number and showing the charges accumulated against it. The cost sheets—often called the "cost ledger"—are usually kept by the cost clerk in the accounting office. After a job is finished, the cost sheet for it is summarized and at the end of each month a total is made of the cost of all jobs finished. The cost sheets in a process factory, which are operated in connection with the general book-keeping system, analyze the factory expenditures each period according to kinds of product. + +A simple form of cost sheet used in a jewelry factory is shown in Form 5. + +As requisitions for material come in showing the + +ROUTINE OF COST ACCOUNTING 39 + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + +
COST CARDOrder No.LABOR
OperationTaxNetAmount
Item No.Description
Material
Labour Cost
Labour Rate
Labour Hours
Labour Cost
Labour Rate
40 +COST ACCOUNTING PROCEDURE + +material used on a particular order, and as time tickets accumulate showing the time expended on this order, the cost clerk enters these items on the cost sheet bearing its order number. To these charges he adds the proper expense charge based on rates determined from previous experience. When the operations on the particular order are completed and all charges against it are entered on the cost sheet, he totals the detailed charges to find the manufacturing cost of the product. + +When the manufacturing operations on an order are completed, the "work in process" becomes "finished goods." The cost of these finished goods is taken from the cost sheet, and the figures thus obtained are charged off the factory records and entered on the stock books under "Finished Goods," "Stock," or "Finished Material." + +REVIEW QUESTIONS + +1. Name the main features of any cost system. +2. What function is served by production orders? +3. How is production usually set in motion? +4. How is the issue of material controlled? +5. What information is needed in a job order cost system? +6. In what way is the payroll system related to the time tickets used for cost work? +7. From what main sources does the information regarding overhead expense come? +8. How is a cost sheet operated? +9. What is the accounting procedure when the manufacture of the goods is finished? + +CHAPTER IV + +COST ACCOUNTING METHODS—SIMPLE PRODUCTS + +1. Order and Process Methods + +For cost accounting purposes, as already stated, manufacturing methods may be broadly divided into two classes: + +1. The order method, or job order method, under which goods are made in distinct units or lots so that an order may be followed through and identified from start to finish. + +2. The process method, under which production is in bulk and operations are almost continuous, one lot of the product following another so closely that the lots cannot be distinguished. + +There is a marked difference in the finding of costs under these two methods. Under the order method a record is kept for each order throughout the manufacturing process, and the costs are charged against the order as they are incurred. + +Under the process method this cannot be done because there are no distinguishable units other than the output for the run or for the cost period. Therefore the only practicable method of finding unit costs is to divide the cost of the run or the period by the output of the run or the period, in pounds, barrels, or whatever the unit may be. + +41 + +42 +COST ACCOUNTING PROCEDURE + +The output of a printing plant or of a clothing factory illustrates the manufacture of goods under the job order method. A production order is made out in the first case for each order for printing; in the second case for each lot of coats, trousers, vests, or overalls. In both cases the orders give full manufacturing instructions, and in both instances several hundred orders may be in process and in various stages of completion at any particular time. In its journey through the plant or factory, the identity of each one of these orders must be preserved so that the instructions relating to its production may be followed. This continuous identification enables the costs incurred by each order to be charged against that order as the work on it proceeds. + +On the other hand, when work is handled in bulk, as in a copper smelter, or in a factory making twine or breakfast food, there is generally a steady inflow of material and an equally steady output of finished product. It is obviously impossible to tell where one lot ends and another begins. The identity of any particular lot of ore, bale of hemp, or bushel of wheat is lost in the mass. Costs cannot be charged against any unit of product but only against the total production for the period. These various charges for the period must be lumped together and divided by the total product to give the unit costs. If, for instance, the total smelter costs on copper ore for a month were $13,500 and 150,000 lbs. were produced, the smelter production cost, ascertained by dividing the period cost by output, is found to be 9 cents per lb. + +It may be noted that the determination of costs under the job order method involves the use of "overhead rates." These rates are used to compute the expense or + +METHODS-SIMPLE PRODUCTS 49 + +overhead to be charged by each department to the product worked upon in that department. Rates exist only in order factories because only under the job order conditions of manufacture is it necessary to figure the overhead cost on each production order. In a process system the overhead, like the labor cost, is the same for each unit of production per process. Usually when a manufacturer speaks of his overhead as being a certain rate, one knows that an order cost system is in operation. But when a manufacturer talks about the overhead cost per ton, barrel, pound, or other unit, it is evident that he uses a process cost system. + +2. Process Costs-Routine Processes + +Where a factory makes but one kind of product and this product passes through more or less routine processes, the work proceeds automatically and the cost records are few and simple. + +For instance, in a flour, paper, or cotton-weaving mill, where but one kind of flour, paper, or cotton cloth is made, the same kind of work goes on day after day and month after month; the duties of the workmen are clearly understood and each man knows what he has to do without waiting to be told; the material is uniform and the quantity used is sufficient to keep the mill operating to the desired capacity; also all labor in a department is devoted to the processes of that department. In such cases it is obvious that formal production orders are not needed, material requisitions may be dispensed with, and labor reports may be in total. + +Where such conditions prevail, production is usually controlled by means of production reports submitted at + +COST ACCOUNTING PROCEDURE + +regular intervals. A report of this kind is illustrated by Form 6, the weekly production report of the spinning department of a cotton mill. This report gives a summary of the departmental pay-roll for the week, the output, in pounds of yarn produced, and the amount of waste. Expenses chargeable against the department are not included in the report but are taken from the general records. The sum of these two costs, labor and expense, divided by the number of pounds of yarn produced during the week, gives the "conversion cost" per unit which is the manufacturing cost alone, exclusive of the cost of raw material. The addition of material cost per unit to conversion cost obviously gives the total cost of the product per unit. + +This production report, combined with a statement of the number of bales of raw cotton used, gives all the information the manufacturer needs to judge of the efficiency of the spinning department. The same kinds of reports are used in other departments of the mill. When such reports are dated, numbered, and placed on file with the cost sheets on which are summarized the total costs, they constitute a most valuable comparative statement of the production costs of different periods. + +The same simplicity of routine is found in mining and similar extractive industries where the ordinary accounting records, with certain additional information, furnish most of the cost data. Here again, no formal production order is necessary and the reports of output and material cost, together with the labor and expense charges incurred by each department or process, as shown by the ledger accounts, cover all the requirements of a process cost system. + +METHODS-SIMPLE PRODUCTS 45 + +SPINNING DEPARTMENT PRODUCTION REPORT +For Week Ending ____________ + +SUMMARY OF PLY-ROLL + +
DescriptionCostTaxNetAmount
Labour CostLabour RateLabour HoursLabour CostLabour RateLabour HoursLabour CostLabour RateLabour HoursLabour CostLabour RateLabour HoursLabour CostLabour RateLabour HoursLabour CostLabour RateLabour HoursLabour CostLabour RateLabour HoursLabour CostLabour RateLabour HoursLabour CostLabour RateLabour HoursLabour CostLabour RateLabour HoursLabour CostLabour RateLabour HoursLabour CostLabour RateLabour Hours
+ + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + +
Number of EmployeesDesignationHours WorkedAmount EarnedRemarks
EmployeeWorked
Overseer
Spin Loom
Bowing Man
Cutter
Elevator Man
Spinning
Flywheel
Spreader Sinders
Pulley
Yarn ProducedSpunSpunledTwinedWarped
SpunSpunledTwinedWarped
SpunledTwinedWarped
TwinedWarped
Warped
WASTELossesRemarks
Spinning
SpinningTentingTentingTentingTentingTentingTentingTentingTentingTentingTentingTentingTentingTentingTentingTentingTentingTentingTentingTentingTentingTentingTentingTentingTentingTentingTentingTentingTentingTentingTentingTentingTentingTentingTentingTentingTentingTentingTentingTentingTentingTentingTentingTentingTentingTentingTentingTentingTentingTentingTentingTentingTentingTentingTentingTentingTentingTentingTentingTentingTentingTentingTentingTentingTentingTentingTentingTentingTentingTentingTentingTentingSwings + Lapping and Revoy + + +
+ +Form 6. Weekly Production Report—Process Costs + +46 +COST ACCOUNTING PROCEDURE + +The manufacture of bricks illustrates the simplicity of process costs. Operations begin with the digging of clay from a clay bank or pit. No production order is necessary. The men working under the direction of a foreman dig each day as much as they can. Those into whose hands the clay comes after it is dug know what to do with it without the instructions of a production order. +If more clay is wanted, the foreman is notified and more men are put at work in the clay pit. Reports of the quantity of clay dug and the wages paid enable the progress of production to be followed daily and weekly, and these reports together with any other cost expenses taken from the ledger give the cost department all the data needed to compute the cost per ton of the clay dug. The cost of molding the clay into bricks and baking it in a kiln is arrived at in connection with a report of production by an equally simple segregation of the corresponding costs on the books. In short, whenever production is carried on in bulk by processes, the homogeneity of the output makes production orders with detailed instructions unnecessary and the routine of production with its attendant cost records is corresponding simple. + +3. Process Costs—Varying Processes + +Whenever the output is of such a nature that special instructions are needed as to kind or quantity, foremen must be notified in writing, and, if more than one kind of product is made within a cost period, a system of records must be installed to compute the cost of each kind. Assuming, for example, that the spinning machines of a cotton mill are occupied now with one kind of cotton yarn, and now with another, every time a + +METHODS—SIMPLE PRODUCTS 47 + +change is made it will be necessary to notify the foremen of the kind and quantity of the new product required—such notification usually being made by means of a numbered production order. Under these conditions the records are still comparatively simple, because only one kind of product is made at a time and all the factory activities during that time are concentrated on the one thing. + +**4. Process Method vs. Order Method** + +Where the runs of an output such as yarn occupy less than the cost period, it is obvious that costs might be found by the order method, using a cost sheet and all other order records for each lot of yarn. It is, however, usually simpler to employ the process method where it is practicable, since all that is then required for the determination of the conversion costs is a statement of wages paid, expenses incurred, and the output of the different products during the period, together with a record of the time each was in process. The total wage and expense costs for the period divided among the various products in proportion to the time each occupied the manufacturing machinery gives the total conversion cost of each kind produced. The total conversion cost of any product divided by the number of units produced gives the unit conversion cost. Under such conditions no special cost records are required to show with what work employees have been occupied, or for what purpose raw material has been withdrawn from stores, since all labor payments and all material withdrawn during the time that any particular kind of product is in process are chargeable against that particular product. + +48 +COST ACCOUNTING PROCEDURE + +**5. Combined Order and Process Method** + +As stated, where production flows on in an endless stream the process method is usually employed, often without any formal production order. While a record is kept of all expenditures that affect costs, these costs are not determined or applied to the product until “after the event,” or, in other words, at the end of the cost period. + +On the other hand, under the order method production is strictly controlled by means of orders of various kinds which are issued before the work begins, and the cost incurred by each order follows that particular order so closely that its actual cost to date may readily be determined at any stage of its progress. + +In an order system, however, goods are sometimes manufactured under conditions which closely approximate those of a process factory—the similarity of method being due to the large quantity of goods of the same kind covered by the production order. In such cases costs are found by the process method. For example, in the manufacture of bolts, screws, nuts, and similar articles, the product is turned out by the million by means of automatic machinery. Because of frequent changes made in the kind and size of the products, production is controlled by means of the usual production order, but because of the quantity and homogeneity of the lots, the cost of the product is usually determined by the process method. + +A product of this kind, e.g., a standard size of screw or bolt, is generally a stock product and is rarely if ever made in quantity on a customer’s order. The foremen of the screw machine departments are furnished with production schedules showing the number of thousand... + +METHODS-SIMPLE PRODUCTS 49 + +gross of each article that must be delivered to the stock-room during a certain period of time—usually from five to ten days. The foremen report on the output from day to day so that the superintendent can see whether the factory is keeping up to its schedule of production and decide when to change the kind of product. Naturally, the length of time for which a department is kept running on any particular production order depends upon the current demand for that particular product. + +Costs for the order are figured for the period during which the screw machines or any part of them have been occupied with that order. Under these conditions of manufacture, one operator usually attends to half a dozen machines and his labor in reality forms part of the overhead of the department. Where all machines in a department are engaged on one product, the labor cost for the period, plus expense, divided by the output, gives the unit conversion cost. When screws of two or more kinds are being made on the various machines, the expense must be distributed among the machines so as to ascertain the proportion applicable to the different products. This distribution presents no difficulty when, as is usually the case, the screw machines in any department are all of the same type. The resulting figures are of course only the conversion cost, and to this must be added the cost of the material to give the total cost of the finished product. + +6. Order Method of Production + +The routine of production grows in complexity as the product varies in substance, weight, design, and the number of its parts. Process products are usually uni- + +50 COST ACCOUNTING PROCEDURE + +form and for the most part of one substance. Paper pulp is transformed into rolls or sheets, clay into bricks, cotton into yarn, sisal into rope, and if the units of a run or of the whole output for any period are of the same size, shape, and substance, one cannot be distinguished from another. All such units can then with safety be considered to have consumed an equal quantity of material, labor, and expense, per process, and costs are merged and distributed equally over production. + +The routine of production begins to take on the nature of an order system, with its special material and labor records, when the product, though still of the same substance, begins to vary in weight and design. The output of a foundry furnishes a good example. The same casting metal flows from the cupola but the castings may vary in both weight and shape. Production orders are now required to indicate to the foremen how many castings of a certain kind and weight are to be made. If the only difference between the various castings is in their weight, cost-finding is still simple, for the cost of each order can readily be found by multiplying its weight (in pounds) by the cost per pound of the cupola charge and adding the foundry cost. This foundry cost is obtained by dividing the cost of molding and core work by the pounds of good castings produced. + +It frequently happens, however, that some castings are more intricate in design than others and in consequence more time is required to prepare the cores and molds. At once the production system becomes complicated, not only by the necessity of recording the differences in the core-maker's and the molder's time as applied to different orders, which must be charged to the + +METHODS-SIMPLE PRODUCTS + +51 + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + +
123456789101112131415161718192021222324
DATE ORDERED:
No. of SHIPMENTS:Date Quantity Ordered:Date Quantity Delivered:
Description:Date Quantity Ordered:Date Quantity Delivered:
+ +HOW WANTED + +REQUISITION BY + +DATE COMPLETED + +DATE RECEIVED + +APPROVED + +RETURN TO OFFICE UNLESS APPROVED + +Form I. Production Order-Finality + +52 +COST ACCOUNTING PROCEDURE + +orders accordingly, but also by the necessity of charging orders with overhead expense in proportion to the length of time each occupies the operating activities of the foundry. This elaboration of routine and records involves the keeping of job time tickets and the computing of an hourly expense or overhead rate in the core-making and the molding departments, so that direct wages can be charged to the different orders and expense be distributed over them equitably. + +The method by which the manufacturing details of such orders are taken care of in a foundry is shown on the production order of Form 7. This production order is sent first to the foreman of the pattern room to inform him of the kinds and numbers of the patterns wanted and when they are required. It then goes to the foundry where the patterns are to be delivered. The date of delivery of the patterns appears on the coupon attached to the production order. This coupon is torn off when the core box and the patterns reach the foundry, and is returned to the office as notice that the order is about to be put into process. This comparatively simple type of production order furnishes every instruction which is required by the foundry up to the shipping point of the order. + +REVIEW QUESTIONS + +1. Distinguish between the two methods of cost-finding. +2. Give three examples of industries where the process system is applicable and three to which the order system is best adapted. +3. What kind of cost system is best suited to the requirements of the extractive industries? + +METHODS���SIMPLE PRODUCTS 53 + +4. What kind of cost system is best adapted to the needs of a shoe factory; paper box factory; lithographing establishment; barrel factory; sole leather tannery? + +5. How is production controlled in a process factory? + +6. Illustrate how costs are figured in a process factory. + +7. What kind of cost system is suited to a foundry? + +8. What kind of cost system would you install in a laundry, a green house? + +CHAPTER V + +COST ACCOUNTING METHODS—COM-POUND PRODUCTS + +1. Order Cost Accounting + +The cost accounting methods so far outlined and briefly considered are used in connection with the manufacture of products in which the raw material is, for all practical purposes, but a single substance, as cotton, paper, pulp, iron, and the like or substances of like kinds and uniform quality. The procedure becomes more complex when the finished product requires the use of different kinds or qualities of material. It becomes still more so when the product itself varies, as where different kinds of soap, paint, or fabrics are made, or where the production details of each job or lot may vary, as in a machine shop or a furniture factory. + +Under such conditions production must be started by the issue of a production order giving in more or less detail all the needed working instructions; material must be withdrawn from stores by requisitions; labor must be closely tied up to the order to which it belongs; expense must be equitably prorated over the various jobs of the cost period, and for each job these costs must be combined to find its total production cost. To accomplish all this, the routine of production must be expanded to include a complete cost-keeping system. The so-called mechanical and assembling industries belong to the order class. + +54 + +METHODS—COMPOUND PRODUCTS 55 + +**2. Combination Production Orders** + +In some simple types of industry the instructions of the production order indicate with sufficient clearness the materials required; or if the materials to be used are few in number and capable of concise description, the details may be entered on the production order as a guide when requisitioning material. + +When the cost requirements of the product are simple, the office copy of the production order is sometimes so arranged that not only material used but its cost as well may be entered thereon. In addition, provision is made for entering labor costs as they accrue against the job, and finally for the entry of the expenses chargeable to that order. This office copy of the production order then shows the complete cost history of the job it puts in process and becomes in effect a cost sheet. + +**3. Combined Production Order and Cost Sheet** + +A factory making men's straw hats furnishes a good example of the method of combining the essential cost instructions and records with the production order. Allowing for the general differences in sizes and shapes, the straw hats sold by one hatter look much like those sold by every other. If it were possible to manufacture each shape and size in sufficiently large lots to enable customers' orders as they come in to be filled from the stock on hand, both cost and production routine would be greatly simplified. Almost every retail hatter, however, has his own special requirements. One wants his hats with a distinctive sweat band or lining; another wants his name stamped on the band and has his own ideas about width of brim, height of crown, etc. These differing require- + +A page from a book or report discussing methods for combining production orders and cost sheets. + +56 COST ACCOUNTING PROCEDURE + +ments entail the manufacture of a large number of lots differing only in details. Under such conditions it is a problem to co-ordinate properly the production and the cost system while at the same time employing the fewest possible number of forms compatible with clearness and accuracy of instruction and record. + +Varying forms are used by different establishments to accomplish this end. The combined production order and cost sheet shown in Form 8 is a good example. To make the production order which carries working instructions to the different departments serve also as the vehicle for collecting costs, five copies of the order—duplicates as to the upper part—are issued under the same production order number. Three of these are shown in Form 8. The two forms omitted serve a purpose similar to that of the requisition (Form 8a), which requisitions specified material from stores, with provision for the return of any not used and a statement of the cost of that consumed. Though at the first view the forms may seem complicated, the entries which furnish the cost of an order are in fact simple. + +When a customer's order is received, all necessary working instructions are typewritten on the five forms at one operation by means of carbon paper—the necessary details as to quantity, size, style, etc., being entered in the various blank spaces in the headings provided for this purpose. The detailed instructions are of a more or less technical character and are omitted from the forms shown here. The upper part of each form tells the operatives of each department exactly what to do, exactly what materials are required, and serves also to requisition the material from stores. The + + + + + + + + + + + + + + + + + + + + + + + + + + +
FORM 8FORM 8A
Production OrderRequisition
QuantityMaterial Requisitioned
SizeStore Number
StyleCost
Order Number
+ +METHODS—COMPOUND PRODUCTS 57 + +FORM 8. Combination Production Order, Requisition, and Cost Sheet— + +Hat Factory: (a) Requisition for Material. (b) Outside Work Order. +(c) Combined Production Order and Cost Summary. + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + +
REQUISITION FOR TRIMMINGDATECUMULATIVEQUANTITYPERIODAMOUNTAMOUNT
TOTAL11
TOTAL
TRIMMED
TRIMMED
TRIMMED
TRIMMED
TOTAL
TOTAL
+ + + + + +
+ + + + + +
+ + + + + +
+ + + + + +
+ + + + + +
+ + + + + +
+ + + + + +
+ + + + + +
+ + + + + +
+ + + + + +
+ + + + + +
+ + + + + +
+ + + + + +
+ + + + + +
+ + + + + + +58 +COST ACCOUNTING PROCEDURE + +lower part of each form, on the other hand, is conveniently arranged for assembling the costs of the order as they accrue. + +The cost of the material used for "phat," "trimming," and "tip," as required by the cost summary sheet (Form 8c), is taken from the three copies of the order which serve as requisitions for material. The "tip work" which is done outside the factory is priced on its own sheet (Form 8b). The labor on the various operations through which a straw hat passes in the making is paid for at piece rates, while the burden or expense is distributed in accordance with the method used in the particular factory. In this way the cost summary sheet collects the cost of the whole order and totals it in the summary column. + +The special feature of the manifold system above described is the provision for giving at one writing the data of the production order on the various forms used. + +**4. Production Controlled by Coupon Order** + +The routine of production in a shoe factory represents a further stage of complexity occasioned by the difficulty of computing the cost of material and by the numerous processes through which the product passes. A pair of shoes is said to undergo more manufacturing operations than any other machine-made article sold within its range of price. + +When a customer's order is received, say for twenty cases of shoes of various kinds, a production order, known in the industry as a "Shoe Tag" (Form 9a) is made out for each case of shoes wanted. The upper part of the tag or "Workroom Ticket" gives full details as + +METHODS-COMPOUND PRODUCTS 59 + +
+ + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + +60 COST ACCOUNTING PROCEDURE + +
WORK ROOM TICKET
CutSizeCoatSizeCoatSizeCoatSizeCoatSizeCoatSize
CUTTER
CUTTER
CUTTER
CUTTER
CUTTER
CUTTER
CUTTER
CUTTER
CUTTER
CUTTER
CUTTER
CUTTER
CUTTER
CUTTER
CUTTER
CUTTER
CUTTER
CUTTER
CUTTER
CUTTER
CUTTER
CUTTER
CUTTER
CUTTER
CUTTER
CUTTER
CUTTER
+ + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + +
No.DATEF.A.R.
Office Examined
Cutters
Tonguing Gutter
Trifid
Last Picker
Layler
No. 1 Layler
Tack Filler
Weller
No. 2 Weller
Sharks
Batten Filler
Sole Lifter
Rebinder
Stitcher
Lace NailerForm 9. (b) Labor Summary (reverse of Shoe Tag)
+ + + +
to style, the quantity being understood to be one case for each ticket. The lower part of the ticket consists of coupons—a coupon for each operation in its due sequence.
+ +Most of the productive labor in the making of shoes is paid for at piece rates—a definite rate being paid for each operation performed on a given number of parts or semi-finished shoes. Therefore, the coupons attached to the workroom ticket serve three useful purposes: + +1. Furnish operatives and manufacturer with a record of work done. +2. Serve as vouchers for the payment of wages. + + + + + +
Form 9. (b) Labor Summary (reverse of Shoe Tag)
+ + + + + +
to style, the quantity being understood to be one case for each ticket. The lower part of the ticket consists of coupons—a coupon for each operation in its due sequence.
+ +Most of the productive labor in the making of shoes is paid for at piece rates—a definite rate being paid for each operation performed on a given number of parts or semi-finished shoes. Therefore, the coupons attached to the workroom ticket serve three useful purposes: + +1. Furnish operatives and manufacturer with a record of work done. +2. Serve as vouchers for the payment of wages. + + + + + +
Form 9. (b) Labor Summary (reverse of Shoe Tag)
+ + + + + +
to style, the quantity being understood to be one case for each ticket. The lower part of the ticket consists of coupons—a coupon for each operation in its due sequence.
+ +Most of the productive labor in the making of shoes is paid for at piece rates—a definite rate being paid for each operation performed on a given number of parts or semi-finished shoes. Therefore, the coupons attached to the workroom ticket serve three useful purposes: + +1. Furnish operatives and manufacturer with a record of work done. +2. Serve as vouchers for the payment of wages. + + + + + +
Form 9. (b) Labor Summary (reverse of Shoe Tag)
+ + + + + +
to style, the quantity being understood to be one case for each ticket. The lower part of the ticket consists of coupons—a coupon for each operation in its due sequence.
+ +Most of the productive labor in the making of shoes is paid for at piece rates—a definite rate being paid for each operation performed on a given number of parts or semi-finished shoes. Therefore, the coupons attached to the workroom ticket serve three useful purposes: + +1. Furnish operatives and manufacturer with a record of work done. +2. Serve as vouchers for the payment of wages. + + + + + +
Form 9. (b) Labor Summary (reverse of Shoe Tag)
+ + + + + +
to style, the quantity being understood to be one case for each ticket. The lower part of the ticket consists of coupons—a coupon for each operation in its due sequence.
+ +Most of the productive labor in the making of shoes is paid for at piece rates—a definite rate being paid for each operation performed on a given number of parts or semi-finished shoes. Therefore, the coupons attached to the workroom ticket serve three useful purposes: + +1. Furnish operatives and manufacturer with a record of work done. +2. Serve as vouchers for the payment of wages. + + + + + +
Form 9. (b) Labor Summary (reverse of Shoe Tag)
+ + + + + +
to style, the quantity being understood to be one case for each ticket. The lower part of the ticket consists of coupons—a coupon for each operation in its due sequence.
+ +Most of the productive labor in the making of shoes is paid for at piece rates—a definite rate being paid for each operation performed on a given number of parts or semi-finished shoes. Therefore, the coupons attached to the workroom ticket serve three useful purposes: + +1. Furnish operatives and manufacturer with a record of work done. +2. Serve as vouchers for the payment of wages. + + + + + +
Form 9. (b) Labor Summary (reverse of Shoe Tag)
+ + + + + +
to style, the quantity being understood to be one case for each ticket. The lower part of the ticket consists of coupons—a coupon for each operation in its due sequence.
+ +Most of the productive labor in the making of shoes is paid for at piece rates—a definite rate being paid for each operation performed on a given number of parts or semi-finished shoes. Therefore, the coupons attached to the workroom ticket serve three useful purposes: + +1. Furnish operatives and manufacturer with a record of work done. +2. Serve as vouchers for the payment of wages. + + + + + +
Form 9. (b) Labor Summary (reverse of Shoe Tag)
+ + + + + +
to style, the quantity being understood to be one case for each ticket. The lower part of the ticket consists of coupons—a coupon for each operation in its due sequence.
+ +Most of the productive labor in the making of shoes is paid for at piece rates—a definite rate being paid for each operation performed on a given number of parts or semi-finished shoes. Therefore, the coupons attached to the workroom ticket serve three useful purposes: + +1. Furnish operatives and manufacturer with a record of work done. +2. Serve as vouchers for the payment of wages. + + + + + +
Form 9. (b) Labor Summary (reverse of Shoe Tag)
+ + + + + +
to style, the quantity being understood to be one case for each ticket. The lower part of the ticket consists of coupons—a coupon for each operation in its due sequence.
+ +Most of the productive labor in the making of shoes is paid for at piece rates—a definite rate being paid for each operation performed on a given number of parts or semi-finished shoes. Therefore, the coupons attached to the workroom ticket serve three useful purposes: + +1. Furnish operatives and manufacturer with a record of work done. +2. Serve as vouchers for the payment of wages. + + + + + +
Form 9. (b) Labor Summary (reverse of Shoe Tag)
+ + + + + +
to style, the quantity being understood to be one case for each ticket. The lower part of the ticket consists of coupons—a coupon for each operation in its due sequence.
+ +Most of the productive labor in the making of shoes is paid for at piece rates—a definite rate being paid for each operation performed on a given number of parts or semi-finished shoes. Therefore, the coupons attached to the workroom ticket serve three useful purposes: + +1. Furnish operatives and manufacturer with a record of work done. +2. Serve as vouchers for the payment of wages. + + + + + +
Form 9. (b) Labor Summary (reverse of Shoe Tag)
+ + + +61 + +3. Serve as a record of the labor cost to be charged to orders. + +Furthermore, as the tag accompanies the work and as a coupon is detached for each operation finished, the foreman is kept informed of its progress, since the number of coupons still attached to the tag represent the operations that have yet to be performed before the order is completed. The piece-work prices are entered on the coupons attached to the tag. + +The back of the ticket, as illustrated in Form 9b, provides a place for the operatives to enter their clock numbers, dates, and pairs worked on, at the time they tear off coupons. This information is needed for the benefit of the foreman when investigating defective work. + +5. Procedure under Coupon Order Method of Production + +Ordinarily each shoe tag or workroom ticket (Form 9a) calls for one case of shoes and as many tags are made out as there are cases in a customer's order. The reason for thus splitting up production is to make the work flexible, so that each department can be supplied with the right number of tags to keep it busy. After the tags are prepared by the production clerk, they are placed in a box or holder where they await the attention of the superintendent of the factory, whose business it is to issue them. + +The "uppers" of the shoes are prepared in one department, the soles in another, the two are combined in a third, the heels are attached in a fourth, and so on. Each morning the superintendent selects sufficient or- + +62 COST ACCOUNTING PROCEDURE + +ders for a full day's work for all departments; the pro- +duction capacity of each, measured in cases, being +approximately the same. This is designedly so, as un- +equal capacity would result in unbalanced operation, +some departments lacking work while others would be +overcrowded. + +When the day's orders have been selected, they are +entered on a "Day's Work Sheet," representing one +day's work for all departments. This is made out in +manifold so that each operating department may have +a copy. + +The work laid out goes to the department perform- +ing the first operation and must be completed that day, +so that the following day it may be passed on to the next +department. If at the end of the day a department has +failed to finish its schedule, either it must be completed +by overtime work, or the uncompleted orders are struck +off that department's day's work sheet and added to the +sheet of the next day. After all the tags or orders on a +department's work sheet are finished and checked off, +the sheet and tags—with the coupons belonging to that de- +partment detached—are returned to the superintendent's office. + +In this way a close watch can be kept on the progress +of orders day by day, by departmental operations and as +a whole, and work can be fed to the departments in quan- +tities equal to the maximum capacity of the factory. +Should any department fall behind in its working sched- +ule, this fact is automatically brought to the attention of +the management. This scheme of scheduling produc- +tion can be used to advantage in almost any standard product factory. + +METHODS—COMPOUND PRODUCTS 63 + +**6. Estimated Costs** + +An interesting feature of shoe manufacture is the method of ascertaining the material charge—a method which is in general use in industries where the material cost of the same product may fluctuate, sometimes widely, on different orders. The accurate calculation in advance of the actual cost of the leather to be used in any particular lot of shoes is practically impossible, as the skins vary in size and price and any carelessness in cutting, or work spoiled from other causes, at once adds materially to the cost of material and falsifies the calculation. To meet this situation, the shoe patterns are measured and in this way the approximate quantity of leather required for a certain number of pairs of shoes of a given size is obtained. The cost of this leather is estimated at an average price based on experience and a knowledge of leather prices, and this estimated cost is charged against the order regardless of the actual cost of the leather used. + +This method gives a standard uniform price for material upon which prices to customers may be based with a fair degree of safety. It also gives a check against waste of material and against any carelessness or inefficiency in the cutting up of the skins, since the requisitions for material will at once show the real cost of the leather and enable a comparison to be made between the real and the estimated costs. + +The estimated cost of the leather may or may not equal the actual cost of the leather used, but the variation, so far as the particular case of shoes is concerned, is not important. Its selling price was fixed when the customer’s order was accepted and cannot be varied to + +64 COST ACCOUNTING PROCEDURE + +meet fluctuations in the price of materials. For this reason, it is not important to charge any variation of material cost against a particular case of shoes. + +But differences cannot be ignored. The requisitions for materials will show just what the leather costs. A cost which is higher than the estimate but which is clearly due to a rise in the price of skins, does not directly concern the factory. If the higher price is permanent, the price of the shoes must be advanced or the margin of profit will be lessened, and the problem is one for the management. If, however, the higher price of the shoes is due to waste of material or to spoilage, it of course indicates carelessness and inefficient work in the factory. + +As the material cost is estimated and the labor cost (based on piece rates) is also known in advance, the cost department can figure the total cost of any order as soon as the specifications are drawn. When the shoe tags and material requisitions relating to a particular order are received in the office, the actual figures can be compared with the estimated figures. Any rise or fall in actual cost can be noted and, if it is an increase, it is easily traced either to the higher price paid for material, to defective material, to accidental losses, or to inefficiency in handling material. + +Any difference between the estimated cost of material and the actual cost as shown by the requisitions for material is adjusted at the end of the cost period on the general ledger by means of a "Loss and Gain on Estimate" account, which is debited with the actual material cost and credited with the estimated cost of the material used. Any excess on the credit side of the account shows the amount charged in excess of actual cost, while any + +METHODS—COMPOUND PRODUCTS 65 + +excess on the debit side shows the amount by which the actual charges have increased above the estimated cost. + +**7. Estimating Cost Systems** + +There are many industries in which the routine of production corresponds in its essential features to that of shoe manufacturing. The "needle" industries, for example, pay for at least part of the work at piece rates and find it practicable to estimate the material costs from the cutting patterns before production begins. Similar methods are used in industries where the small intrinsic value of the product makes it impracticable to find the costs on orders or lots of goods separately—the cheap jewelry, notion, and leather goods industries being cases in point. In these trades most of the productive work is paid for by the piece, and this cost as well as the material cost can be estimated with fair accuracy. Instead of splitting up production into a number of small units, as in the shoe industry, costs are first estimated on large quantities and records are kept of the actual material and labor cost incurred in manufacturing these quantities. This method controls wastage and encourages efficiency by setting standards above which costs are not expected to rise. Incidentally, this method greatly reduces the work of the cost department. + +The limitation of the system of estimating costs is found in the fact that as costs are usually obtained by groups or classes and not by items, the unit costs cannot be analyzed and it becomes difficult to trace the cause of fluctuations to individual costs if the actual cost of a group or class proves to be higher than the estimated cost. (See Chapter XXVI.) + +A page from a book about methods and techniques related to compound products. + +66 +COST ACCOUNTING PROCEDURE + +**8. Cost-Finding for Multiple Parts Products** + +The manufactured articles so far considered, though they may vary in substance, weight, and design, have one thing in common—in their finished state either they consist of one piece or they are made into one permanent article by the assembling of a few simple parts. This simplicity of design permits instructions to be issued for their manufacture as a whole. When, however, an article is made up of several distinct parts, the cost of each part or lot of parts is usually obtained separately, as the utility of the figures so obtained is far greater than if only the cost of the article as a whole were found. + +A machine, for instance, may contain hundreds of parts, some of these parts may be forged, others cast, others cut from the bar or sheet, and on each of these parts many kinds of machine and hand operations may be performed. If a production order were issued for a dozen such machines, it would be comparatively simple to find their cost if no effort were made to determine the cost of the different parts. Cost-keeping requirements could then be covered by recording the value of all stores withdrawn for the order, the amount of direct labor chargeable against it, and the proper proportion of overhead expense. This would give the total cost of the dozen machines from which could be determined the cost price of each machine, and if the machines were sold at a reasonable advance over this cost a satisfactory profit on the dozen machines would result. + +But suppose it is found that the machine cannot be sold at a profit because its cost is altogether too high. The "lump sum" cost figures would then be comparatively worthless in determining the possibility of cutting + +METHODS—COMPOUND PRODUCTS 67 + +down the manufacturing cost. The labor cost may be $500, but fifty workmen may have been engaged in the manufacture of the machine; some of them may have been inefficient, but this cannot be determined from the record. The material may have cost $400, but the record does not show that the many different materials were bought at a fair price, or that there was no undue waste or misappropriation. + +Moreover, if the cost of one of these machines is compared with that of another made in a former period, there exists no adequate basis for the comparison. The machine of the first period may perhaps have cost $900 and that of the later period $1,000, but it would be impossible to say just where and why the higher cost of the second machine was incurred. It might be found, on investigation, that the difference was in the labor charge, but the mere fact that the labor cost was $500 on the first machine and $600 on the second, though of value in itself, would not give the detailed basis for determining the labor cost differences that the situation requires. For this the detailed cost of each component part is essential. + +9. Component Parts Orders + +When parts are made in quantity and placed in stores for later use in assembling complex mechanisms, they are manufactured under an independent production order and when completed are placed in general stores or "finished parts" stores. When the more complex mechanism is to be assembled or constructed, its production order is issued and the finished parts are secured by regular requisition. + +68 COST ACCOUNTING PROCEDURE + +When, however, a complex mechanism is to be manufactured in lots—the component parts manufactured and the machine assembled—a main or master production order is issued for the mechanism as a whole and suborders are issued for the component parts. These component parts orders bear the same order number as the main production order. When the parts are completed, instead of going into stores, they are routed to the assembling room where they take their place in the make-up of the complex mechanism. + +During production the shop routine through which one of these component parts orders passes is exactly the same as that involved in the manufacture of any single-part product. The cost of each different part or lot of parts is found separately on its own cost sheet, and the total cost of the complex mechanism is arrived at by adding together the cost of its parts. It is obvious that under this plan any desired detailed statement of the cost of any of its parts or any combination of parts can be obtained without difficulty. + +10. Complex Production + +In a factory manufacturing a complicated mechanism, such as an automobile, the number of parts runs far up into the hundreds or even thousands, and a score or more of supplementary records may be needed to control the flow of material and the parts of processed work from one department to another and to regulate production as a whole. All this, together with the keeping of detailed costs, involves a bewildering complexity of records. Through it all, however, are always to be found in some form the factory production orders, giving the + +METHODS—COMPOUND PRODUCTS 69 + +necessary working instructions; stores requisitions or material sheets, giving the required material and its cost; shop time tickets or piece-work slips, giving the labor cost; expense sheets, distributing general overhead; and a job cost sheet summarizing the total cost of the particular order. + +REVIEW QUESTIONS + +1. What kind of production and cost system best meets the needs of a hat factory? +2. Outline a good method for checking piece-work. +3. How is the production of each day's work controlled in a shoe factory? +4. How are leather costs estimated on shoes? +5. How are variations in material costs controlled in shoe factories? +6. What purpose is served by estimating costs? +7. How can cost estimates be controlled? +8. What are the production methods in assembly industries? +9. How are costs figured in assembly factories? + +A blank page with a faint vertical line on the right side. + +Part III +Relation Between General Ledger +and Cost Accounts + +--- + +CHAPTER VI + +FINANCIAL AND COST ACCOUNTS + +1. Financial Accounting and Cost Accounting + +The comprehensive term usually applied to the accounting for a trading concern is “financial” accounting; that applied to the accounting for a factory is “cost” accounting. As a matter of terminology the distinction is not accurate, because a non-manufacturing business can and should determine certain costs, e.g., cost of purchases, cost of selling, and cost of administering the business; and the manufacturing business must keep the usual financial records as well as its cost records. The distinction would be more clearly defined by terming the cost records of factory activities, “manufacturing cost accounting.” + +The cost accountant employs the usual double-entry method of recording. In the case of both financial and cost accounting, ordinary accounting principles and procedure are adapted to the special needs of the particular business. If a particular kind of article is purchased for a mercantile establishment, its accounts merely record the facts in regard to the purchase and sale of the article. If, however, raw material is purchased for a manufacturing concern, the cost accounts go much further. They show the stock on hand, how much has been used in the production of a definite quantity of goods, and in which departments it has been consumed. How necessary this kind of information is for + +73 + +74 GENERAL LEDGER AND COST ACCOUNTS + +the proper management of a business and how complex the keeping of cost accounts becomes, will be realized from the fact that in one well-known and highly organized industrial plant of this country, there are 158 distinct departments, in each of which accounts are kept, the total of these departmental accounts aggregating over 3,000. + +2. Cost Accounting for Trading Concerns + +Most trading organizations run their accounts without an attempt to charge and distribute costs to definite units of goods sold or on the basis of service given. Nevertheless, an examination of their profit and loss statement when the accounts have been kept on the double-entry basis, will show that a fairly accurate cost analysis may be made. When this analysis is developed to a point where it shows the cost of securing, handling, or selling a certain unit of merchandise, it becomes cost accounting as truly as if the enterprise were a manufacturing company. + +3. Manufacturing Cost Procedure + +The cost, or factory records are only an adjunct to the general books of account. They are kept for the purpose of analyzing the production costs. Materials are sent from the stores into the factory. An inventory record of them, which may be designated as an "in process" record, is kept both in the factory and in the general office. The record in the general ledger controls that of the factory ledgers. The goods which result from the manufacturing processes consist of a certain amount of material that went into process, plus + +FINANCIAL AND COST ACCOUNTS 75 + +a certain amount of labor and expense. A record must be made of the labor costs incurred at each step or stage in the process of manufacture, and a fair proportion of the overhead must be added to the material and labor costs, so that when the selling price is fixed the complete costs will be taken into consideration. A finished goods inventory record both in the factory (in detail) and in the general office (in total) is made after the manufacturing processes are completed. + +The whole matter of the control of the cost accounts on the general ledger hinges upon the proper maintenance of running inventories, each representing the cost value of goods on hand in various stages of completion in the factory, so that at any time by closing the records the true financial condition may be ascertained without the necessity of a physical inventory. A physical inventory is still taken periodically for the purpose of checking the accuracy of the book inventories and for the purpose of preparing annual financial statements. + +**4. Factory Records Controlled by the Ledger** + +As already stated, the manufacturing cost of every product consists of the cost of the raw material used in its production, the cost of the labor expended upon it, and all expenses incident to the transformation of the raw material into the finished product. Raw material is the beginning, and finished goods the end of factory operations. + +In the routine of production between the beginning and the end the material is worked upon in various ways or, as technically stated, is "in process." While in proc- + +76 GENERAL LEDGER AND COST ACCOUNTS + +ess, its value is enhanced by labor, power, heat, tools, equipment, supervision, etc., expended upon it, and until it emerges as "finished goods" these active charges steadily add to its cost. When the work in process is finally transformed into "finished goods," the only further costs that accrue against it are the charges for storage, insurance, etc., until the goods are sold, when the final charges for selling and delivery complete its active accounting history. + +Material is thus found in three stages in the routine of manufacture as: + +1. Raw material +2. Work in process +3. Finished goods + +Corresponding to these three stages the factory records are divided into the following three groups or classes: + +1. Those which present an inventory record of raw material and supplies. +2. Those which present an inventory record of work in process. +3. Those which present an inventory record of the finished product. + +There is usually a factory ledger in each of these groups, each ledger being controlled by an account on the general ledger. These ledgers are: + +1. The stores ledger, which records the receipt and the withdrawal of the various kinds of material. +2. The cost ledger, which records the income and + +FINANCIAL AND COST ACCOUNTS 77 + +outflow of work in process and shows the charges accumulated on this work while it is in process. + +3. The stock ledger, which records the income and outgo of finished goods. + +The stores and stock ledger forms are illustrated by Forms 10 and 11. These ledgers generally consist of files of index cards so that the items of stock may readily be referred to and classified in any desired way. The cost ledger is usually composed of the file of current job cost sheets on which the charges for material, labor, and overhead are entered as incurred and subsequently summarized. + +There may, of course, be many accounts in each of these ledgers. A hundred or more kinds or qualities of raw material may be carried in stock, and an account must be kept with each; many different orders may be in process at the same time, and each must have its own individual cost sheet; the kinds of finished articles may be numbered by the score, and each kind must have its own account. + +5. General Ledger Controlling Accounts + +If the factory accounts were kept only on the factory ledgers and not coupled with and kept in check by controlling accounts in the general ledger, they would be little more than memoranda—very useful and even necessary, but falling far short of their full utility. Accordingly, in every modern cost system, controlling accounts are maintained on the general ledger which summarize the detailed accounts kept in the factory ledgers. + +78 GENERAL LEDGER AND COST ACCOUNTS + +
+ + + + + + + + + + +
ArticleMaximumBin No.
Stock No.Minimum
+ + + + + + + + + + + + + + + + + + + + + + + + + +
RECEIVEDISSUEDBALANCE
Purchase Order No.DateQuantityPriceValueDateQuantityValueDateQuantityValue
+ +Form 10. Stores Ledger Card + + + + + + + + + + + + + + + +
ArticleMaximum
Stock No.Minimum
+ + + + + + + + + + + + + + + + + + + + + + + + + +
PRODUCEDSOLDBALANCE
Sale Order No.DateQuantityPriceValueDateQuantityValueDateQuantityValue
+ +Form 11. Finished Goods Stock Record + +FINANCIAL AND COST ACCOUNTS 79 + +Both sets of accounts record the transformation of raw material and supplies into work in process and then into finished goods. + +The controlling accounts in the general ledger which correspond with and summarize the accounts of a process or Job order factory are as follows: + +1. **Stores account** (termed also "Raw Material" or "Material") which summarizes the receipt and withdrawal of material and supplies during the period. +2. **Work in Process** account which records for the period work coming into process, the charges accumulated on work in process, and work going out of process in the shape of finished goods. +3. **Finished Goods** account which records for the period the receipts (from the factory) and withdrawals (by sale or otherwise) of finished goods. + +These three inventory accounts summarize and control the accounts of the three factory ledgers mentioned above. When these general ledger accounts are closed, their balances give respectively the value of all raw material and supplies, of work in process, and of finished goods on hand at the end of the period. As these balances represent current assets, their figures are included in the balance sheet or financial statement of assets and liabilities under the head of inventories. + +Periodically the balances to each of the various stores accounts must be checked by means of a physical inventory in order to prove the book figures. + +80 GENERAL LEDGER AND COST ACCOUNTS + +REVIEW QUESTIONS + +1. Distinguish between financial and cost accounts. +2. What relation do the perpetual inventory records bear to the cost and financial accounting system? +3. Name three subsidiary ledgers in a cost system. How are they connected? +4. What entries are made when material is used in a factory on the regular product? +5. What entries are made when goods are finished in a factory and delivered to the finished stock clerk? +6. What entries are made when goods are sold? + +CHAPTER VII + +ENTRIES TO GENERAL LEDGER +CONTROLLING ACCOUNTS + +ORDER METHOD + +1. Raw Material + +Debits: At the beginning of the cost period, the total value of the inventory of raw material and supplies, which may be obtained by taking the balances of all the accounts upon the stores ledger, must agree with the total balance of the controlling Raw Material and Supplies accounts in the general ledger (comprehensively termed “stores accounts”). This inventory might, of course, be taken by actual count, weight, and measure, but unless this physical inventory is desired for the purpose of checking, the inventory used is merely the sum total of the balances of the stores ledger accounts or the balance of the controlling stores account or accounts, as the case may be, in the general ledger. + +The method of securing the respective debits to the stores ledger and general ledger stores accounts is simple. As invoices of goods purchased are approved for payment and are entered in the voucher record, or on the purchase journal,* all that pertains to raw material and supplies are entered in one or more “Raw Material” or “Supplies” columns and the monthly totals shown by + +*For purchase journals see Volume I, Chapter XII, and Volume II, Chapter XI of “Business Accounting.” For purchase journals, see Volume I, Chapters XVIII and XXI. + +81 + +82 GENERAL LEDGER AND COST ACCOUNTS + +the footings of these raw material columns are posted directly to the debit of the controlling stores account or accounts in the general ledger. Meanwhile the details which make up these monthly totals for the general ledger are taken from the invoices covering purchases as these invoices come in and are entered, item by item, on the subsidiary stores ledger. If the work is accurate, the purchase items entered daily on the factory stores ledger must, of course, when totaled, equal the charges made in total to the controlling account from the voucher record or the purchase journal at the end of the accounting period. + +In addition to the cost of the goods, the accounts with stores on both the stores records and the general ledger must be debited with the freight charges on incoming goods. + +Credits: When raw material is requisitioned and issued for manufacturing purposes, it enters the work in process stage and on the cost sheet of the factory ledger is debited against the order, the process, or the department in which it is to be used. On the stores ledger it is credited at once to the proper raw material account. At the end of the month, or other cost accounting period, a summary of the withdrawals for manufacturing purposes is compiled from the stores requisitions and this total is credited on the general ledger to Raw Material and debited to Work in Process controlling account or accounts. + +At the end of the cost period after the postings have been made, the balance of the general ledger account with stores represents the value of material and supplies on hand and must, if the entries have been made accu- + +ENTRIES TO CONTROLLING ACCOUNTS 83 + +rately, equal the total of the detailed balances in the factory stores ledger. + +The following illustrative entries show concretely the various debits and credits to a general ledger Raw Material controlling account. + +**RAW MATERIAL** + + + + + + + + + + + + + + + + + + + + + + + + + + +
Jan. 1Jan. 31
Balance (Inventory at beginning of period) ... 8,600.00Work in Process ......... $12,968.64
Balance (Inventory at end of period) ... 9,200.00
Purchases ............ 15,000.00
Freight and Expenses (on incoming material) ... 568.64
$22,168.64
+ + + + + + +
$22,168.64
+ +2. **Work in Process Account** + +Debits: Work in process incurs charges for material, labor, and expenses of various kinds. In the job order method the cost sheets in the cost ledger are used for the purpose of collecting these charges. The source of the figures for the material charge is, as already stated, the stores requisitions for the period which also furnish the corresponding credit to the controlling stores account. The source of the labor charge is a summary of the time expended by the factory workers on orders as recorded on individual workers' time tickets. Methods of recording time are treated in Chapter XV. + +Overhead expense, owing to its general nature, cannot be debited directly to the cost sheets of work in process as can the direct wages paid and the direct materials used on orders. It is obviously impracticable to charge + +84 GENERAL LEDGER AND COST ACCOUNTS + +directly such items as taxes, payments for janitor service, or the cost of removing ashes from the boiler room. These must be collected in overhead or expense accounts, be distributed on some equitable basis over departments, and then allocated to the work in process by means of department overhead rates. The methods of doing this are discussed in Chapter VIII, "Indirect Expense Accounts." + +Credits: The credits to the controlling Work in Process account or accounts consist of the totals of all completed cost sheets which may represent either finished goods or manufactured parts. These totals are computed at the end of the cost period, at which time all the finished goods cost sheets are transferred from the cost ledger file to the finished stock ledger file. When the finished goods are sold or disposed of in some other way, their cost sheets are withdrawn and permanently filed away. When manufactured parts are completed they are usually treated as parts stores pending the time when they are withdrawn for assembly. The cost sheets give the cost of manufactured parts. Unless transferred to a parts stock account, the parts are included in the work in process inventory. In an automobile plant, for example, the balance of the Work in Process account would represent the parts, partial assemblies, partially erected cars, and partly finished automobiles. In short, every article which has left the raw material stores-room and which has not reached the shipping department is "in process." + +The following account illustrates the entries to a Work in Process controlling account under the job order method: + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + +
Directly such items as taxes, payments for janitor service, or the cost of removing ashes from the boiler room.
These must be collected in overhead or expense accounts, be distributed on some equitable basis over departments, and then allocated to the work in process by means of department overhead rates.
The methods of doing this are discussed in Chapter VIII, "Indirect Expense Accounts."
Credits: The credits to the controlling Work in Process account or accounts consist of the totals of all completed cost sheets which may represent either finished goods or manufactured parts.
These totals are computed at the end of the cost period, at which time all the finished goods cost sheets are transferred from the cost ledger file to the finished stock ledger file.
When the finished goods are sold or disposed of in some other way, their cost sheets are withdrawn and permanently filed away.
When manufactured parts are completed they are usually treated as parts stores pending the time when they are withdrawn for assembly.
The cost sheets give the cost of manufactured parts. Unless transferred to a parts stock account, the parts are included in the work in process inventory.
In an automobile plant, for example, the balance of the Work in Process account would represent the parts, partial assemblies, partially erected cars, and partly finished automobiles.
In short, every article which has left the raw material stores-room and which has not reached the shipping department is "in process."
+ + + + + +
The following account illustrates the entries to a Work in Process controlling account under the job order method:
+ +ENTRIES TO CONTROLLING ACCOUNTS 85 + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + +
MANUFACTURING OR WORK IN PROCESS ACCOUNT
Jan. 1Jan. 31
Inventory at beginning of periodFinished Goods Produced
(used)$10,000.00$30,000.00
Jan. 31Materials Used During PeriodWork in Process Dured
Balance$6,000.00
Materials used during per-iod7,500.007,500.00
Manufacturing (used)5,000.00(Representing the cost of work in process at the end of the period, i.e., inventory of work in process.)
Direct Labor10,000.00
Factory Overhead
Dept. A5,000.00
Dept. B3,000.00
Dept. C2,500.00
$43,000.00$43,000.00
+ +3. Finished Goods Account + +The general ledger account with finished goods is simple, its primary purpose being to record the cost value of the completed goods on hand. It is debited with an opening inventory, with goods finished during the period, and also with any goods returned by customers. It is credited at cost with all finished goods sold during the period. Its balance, therefore, is the cost of the goods on hand and should equal the total balances of the detailed accounts kept in the finished goods ledger. The Finished Goods account represents all of the stock which has left the operating departments and is ready for shipment. Thus in a straw hat factory the orders are received several months in advance of the shipping dates and so the goods have to be prepared and held as finished stock. + +The following outline entries illustrate the operation of a controlling Finished Goods account: + +A table showing inventory and costs for manufacturing or work in process. + +**86 GENERAL LEDGER AND COST ACCOUNTS** + +**FINISHED GOODS** + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + +
Jan. 1Jan. 31
Inventory at beginning of periodCost of Goods Sold to customers
period$5,000.00$30,000.00
Jan. 31Balance4,000.00
Goods Manufactured during period(Representing the cost value of finished goods at the end of period)
30,000.00
Goods Returned by Customers
1,000.00
$36,000.00$36,000.00
+ +**4. Finished Parts** + +Finished parts, when manufactured for assembling into a multiple-parts product, are, like finished goods, credited to Work in Process. Instead, however, of being debited to Finished Goods accounts, they are charged to a suitable inventory or stores account such as "Manufactured Parts" and taken into stores. They are then requisitioned when needed and charged to jobs at their cost of manufacture in the same manner as any other kind of material. + +**PROCESS METHOD** + +**5. Raw Material Costs** + +In recording on the general ledger the cost of manufacture for the period and the values on hand of materials, work in process, and finished goods, the procedure under the process method is much simpler than under the job order method. In many process plants or mills it is unnecessary to requisition each lot of material consumed, as its cost per unit of product can be + +ENTRIES TO CONTROLLING ACCOUNTS 87 + +readily ascertained at the end of the cost period without the requisition data. + +In a brick plant, for example, the raw material consists of the clay dug from a pit or bank and the cost of this clay is collected in a Cost of Clay account on the general ledger. The number of tons dug during the cost period divided into the cost of clay for the period as shown by the Cost of Clay account gives the cost per ton. The amount of clay required for a given number of bricks is readily ascertained. If, then, it costs 50 cents to take out a ton of clay, which figure is assumed to include labor, royalties (if these have to be paid to the owner of the clay bank), and all other expenses, and if 2 tons of clay are used in the production of 1,000 bricks—the unit of measurement in the trade—then $1 should be charged for the cost of the raw material. + +For obvious reasons, to take the clay into "stores" when dug, and control its issues by means of requisitions would not be worth the labor involved. A sufficiently accurate check on the cost of digging can be obtained by comparing the actual tonnage of bricks produced with the actual tonnage of clay consumed over a considerable period of time. If at the end of any cost period the amount of clay reported consumed were in excess of the proper proportion for the bricks manufactured, the discrepancy would call for investigation. + +The procedure for determining material costs in a brick yard illustrates the general principle of handling process accounts on the general ledger. The raw material cost is worked out "per unit" as a separate computation—in a flour mill, for example, the quantity of + +A diagram showing a brickyard with various stages of production. + +88 GENERAL LEDGER AND COST ACCOUNTS + +grain used in producing a hundred barrels or sacks of flour, or in a cement plant the value of the limestone, clay, and other material used in producing a hundred barrels or bags of cement, is separately computed. The cost of the various processes through which the raw material passes, known as the "conversion cost," is worked out in the same way. + +6. Supplies Account + +Under manufacturing conditions where no controlling account with materials appears on the general ledger, there is usually a controlling stores account which checks the consumption of the supplies used in the different departments for manufacturing purposes. The operation of a mine, a mill, or an open air plant of any size entails the consumption of tools, lumber, coal, and stores of many different kinds, the cost of which constitutes a large item of expense. This expense is checked by keeping an account on the stores ledger with each item of supplies. The stores ledger, in turn, is controlled on the general ledger in the way already described. + +7. Labor + +The recording on the general ledger of the labor cost chargeable to the process accounts of a continuous process factory merely requires that employees be classified on the pay-roll so far as possible by departments. This is usually practicable because of the way in which the work is carried on. Team-work is essential to the smooth operation of a process plant, and a gang of workmen under its own foreman will do the same kind + +ENTRIES TO CONTROLLING ACCOUNTS 89 + +of work regularly day by day. Therefore, the division of the pay-roll into gangs or departments is all that is required to collect the labor cost of each process day by day. At the end of each week the Labor Pay-Roll or Wages account is debited and Cash credited with the check drawn for wages. At the end of the month the Labor or Wages account is credited with the charges to departments as shown by an analysis of the pay-roll. If the cost period coincides with the pay-roll period and therefore no wages have accrued, the departmental debits should exactly equal the total wages and salaries of the period. + +**8. Overhead Expense** + +The recording on the general ledger of the general overhead chargeable to the process accounts is covered by the departmental distribution of the administrative and general expenses—that is, items such as taxes, insurance, office salaries and stationery, general repairs, and the like which are a charge to the factory as a whole and not to a particular department. The distribution is made upon the "Expense Analysis Sheet" discussed in Chapter XXI. + +If the sum of the amounts charged to departments equals the total current overhead, this equality establishes the fact that the current overhead has been absorbed in the manufacturing cost of the period. + +**9. Department Process Account** + +The following account illustrates in condensed form the entries to a controlling department process account kept on the general ledger: + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + +
Entries to Controlling Accounts89
of work regularly day by day. Therefore, the division of
the pay-roll into gangs or departments is all that is
required to collect the labor cost of each process day by
day.
At the end of each week the Labor Pay-Roll or
Wages account is debited and Cash credited with
the check drawn for wages.
At the end of the month the Labor or Wages account
is credited with the charges to departments as shown
by an analysis of the pay-roll.
If the cost period coincides with the pay-roll period
and therefore no wages have accrued, the departmental
debits should exactly equal the total wages and salaries
of the period.
8. Overhead Expense
The recording on the general ledger of the general
overhead chargeable to the process accounts is covered
by the departmental distribution of the administrative
and general expenses—that is, items such as taxes,
insurance, office salaries and stationery, general repairs,
and the like which are a charge to the factory as a
whole and not to a particular department.
The distribution is made upon the "Expense Analysis Sheet"
discussed in Chapter XXI.
If the sum of the amounts charged to departments equals the total current overhead, this equality establishes the fact that the current overhead has been absorbed in the manufacturing cost of the period.
+ + + +
Department Process Account
+ + + +
The following account illustrates in condensed form
+ + + +
the entries to a controlling department process account kept on the general ledger:
+ + + +
kept on the general ledger:
+ + + +
kept on the general ledger:
+ + + +
kept on the general ledger:
+ + + +
kept on the general ledger:
+ + + +
kept on the general ledger:
+ + + +
kept on the general ledger:
+ + + +
kept on the general ledger:
+ + + +
kept on the general ledger:
+ + + +
kept on the general ledger:
+ + + +
kept on the general ledger:
+ + + +
kept on the general ledger:
+ + + +
kept on the general ledger:
+ + + +
kept on the general ledger:
+ + + +
kept on the general ledger:
+ + + +
kept on the general ledger:
+ + + +
kept on the general ledger:
+ + + +
kept on the general ledger:
+ + + +
kept on the general ledger:
+ + + +
kept on the general ledger:
+ + + +
kept on the general ledger:
+ + + +
kept on the general ledger:
+ + + +
kept on the general ledger:
+ + + +
kept on the general ledger:
+ + + +
kept on the general ledger:
+ + + +
kept on the general ledger:
+ + + +
kept on the general ledger:
+ + + +
kept on the general ledger:
+ + + +
kept on the general ledger:
+ + + +
kept on the general ledger:
+ + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + +
WORK IN PROCESS - DEPARTMENT A
Jan. 1Jan. 31
Inventory at beginning of periodFinished Goods$8,000.00
Purchases(Found by deducting inventory on hand from the costs for the period plus the opening inventory.)
Labor
Overhead
Inventory at end of period1,500.00
(Estimated cost of work still in the departmental process)
$8,500.00
$8,500.00
+ +The details of the entries shown in the foregoing Work in Process account would appear in the cost ledger under as many accounts as are required to furnish a detailed analysis of costs. Thus the general ledger accounts of a paper mill might show the total costs of operating the machine, coating, plate finishing, calendering, sorting, and trimming departments; while the cost ledger would contain detailed accounts showing the cost of power, chemicals, felts, repairs, mill expense, etc., and the distribution of these costs to the material, labor, and expense accounts kept with each department. + +**10. Closing the Work in Process Account** + +In a job order system the total cost of the current completed orders, i.e., the total cost of finished goods for the period, is credited to the Work in Process account, the balance of the account then representing the cost value of the work still in process. + +In a process system, in each department the cost of the work still in process at the end of the period is estimated and this estimated cost is deducted from the costs + +ENTRIES TO CONTROLLING ACCOUNTS 91 + +of the period—plus any beginning inventory—to deter- +mine the cost value of the goods finished during the +period. + +The cost of the finished work for the period might, +of course, be estimated, and if this were entered as a +credit the balance would give the cost of unfinished +work or the inventory of work in process, as in the job +order method. In practice, however, the work in proc- +ess is usually much smaller in quantity and it is +therefore much simpler to reverse the job order plan +and appraise the cost of the work still in process. + +In process cost-finding, the charge to Finished +Goods account with offsetting credits to the depart- +mental process accounts would include the sum of +all the departmental charges, provided the end of +the cost period conveniently coincided with the comple- +tion of all work in all process departments. In mining +and other extractive industries, and in plants where +the product is produced in separate batches or runs which +are completed within the cost period, as in the manu- +facture of prepared coconut, all the costs accumulated +on the debit side of the process accounts would be +charged against the output for the period. Where the +output is continuous or covers more than one cost +period, however, as in the manufacture of binder twine, +cotton cloth, etc., some work may remain in a partly +finished state in some of the process departments; this +partly processed material has obviously incurred some +of the labor and expense charges debited to the depart- +ment at the close of the period. Under these circum- +stances, to charge the total costs of the department to +finished goods would burden the current completed + +92 +**GENERAL LEDGER AND COST ACCOUNTS** + +product with the cost of the partly processed and un- +finished product and thus vitiate the cost figures. + +The difficulty is overcome—as a study of the illus- +trative account will show, and as stated above—by tak- +ing up each process department in turn and estimating +the cost value of any unfinished product remaining +therein; i.e., the inventory value of work in process. +This value is credited to the process account and the +balance in each case then represents the cost of that +process for the period which is to be charged against the +cost of the finished goods. + +11. **Finished Goods Account** + +The Finished Goods account differs in no way under +the process method from the similar account kept under +the job order method. At the beginning of the cost +period the controlling account on the general ledger is +debited with the inventory of goods on hand. At the +close of the period it is debited with the cost value of +goods finished during the period and with the cost value +of any goods returned by customers; it is also credited +with the total cost value of all goods sold during the +period, the balance showing cost value of goods on hand. + +12. **Direct Distribution of Manufacturing Costs** + +If the product turned out by a process plant is a +simple one, involving only one important factory process, +as in the case of cement making or flour milling, there is +of course no necessity for distributing the expenditures +to departments. In such a case, labor and expense may +be distributed over production direct, as in the state- +ment of conversion cost which follows: + +A diagram illustrating a flowchart for manufacturing costs. + +ENTRIES TO CONTROLLING ACCOUNTS 95 + +**STATEMENT OF CONVERSION COST** +**(Production for Period, 100,000 Barrels of Flour)** + +| | Total Cost | Operation cost per 100 Barrels | Drpt. or Process cost per 100 Barrels | +|---|---|---|---| +| Grain Handling: | 822.00 | $ 0.82 | $ 1.59 | +| Elevator Men | 775.00 | - | .77 | +| Depreciation | - | - | .77 | +| Manufacturing: | 1,275.00 | 1.57 | - | +| Foreman and Second Man | 500.00 | .50 | - | +| Oilers and Sweepers | 1,700.00 | 1.70 | - | +| Packers | 1,265.00 | 1.26 | .61 | +| Warehousemen, Loading Labor, Incendials, Paper, Broom, etc., Depreciation | 610.00 | .61 | .61 | +| Power: | 2,700.00 | 2.70 | .85 | +| Engineer, Fireman, and Watchman | 1,275.00 | 1.28 | - | +| Coal | 582.00 | .583 | - | +| Lubricants, Boiler Compounds, etc., Depreciation | 494.00 | .495 | .97 | +| Administration and General Expense: | 1,500.00 | 1.50 | .97 | +| Manager's Salary | 2,400.00 | 2.40 | - | +| Office Force: | 3,000.00 | 3.00 | - | +| Stationery and Office Supplies: | 307.00 | .31 | - | +| Postage, Telegraphs, and Telephone: Underwriters' Commission: Agent's Expense, Legal, Charity, etc.: Taxes: Insurance: Interest on Borrowed Money: Total Conversion cost per 100 barrels: **$34.68** **$34.68** **$34.68** **$34.68** **$34.68** **$34.68** + +The headings in the above statement represent the four process accounts opened on the general ledger to + +94 GENERAL LEDGER AND COST ACCOUNTS + +collect the conversion cost for the period. "Grain Handling" represents the cost of receiving and warehousing the grain and delivering it to the mill as required; "Manufacturing" is the cost of milling the grain; "Power" and "Administration" expenses are self-explanatory. + +13. Control of Labor Costs + +In both the job order and process methods of cost-finding, labor costs are summarized on the general ledger in an account which is variously termed "Labor," "Pay-Roll," or "Wages." The Pay-Roll account is debited with the amount of the current pay-roll and it is credited with the amounts of direct labor charged to jobs (or process departments) and the amounts of indirect labor charged to the various factory departments. An analysis of the pay-roll as a means for distributing the labor to different departments and thus controlling labor costs is an important part of the routine of every cost system. + +An illustrative labor account is shown below as it might appear upon the general ledger of a small manufacturing concern. The method of compiling the credit entries for indirect labor is discussed in the following chapter which deals with the distribution of overhead. The source of the credit entry covering direct labor charged to work in process is a summary of the time tickets on which the productive hours charged against jobs are extended. The method of summarizing the labor charges so as to establish the fact that the total pay-roll for the period has all been charged to production is discussed in Part V. + + + + + + + + + + + + + + + + + +
94 GENERAL LEDGER AND COST ACCOUNTS
collect the conversion cost for the period. "Grain Handling" represents the cost of receiving and warehousing the grain and delivering it to the mill as required; "Manufacturing" is the cost of milling the grain; "Power" and "Administration" expenses are self-explanatory.
13. Control of Labor Costs
In both the job order and process methods of cost-finding, labor costs are summarized on the general ledger in an account which is variously termed "Labor," "Pay-Roll," or "Wages." The Pay-Roll account is debited with the amount of the current pay-roll and it is credited with the amounts of direct labor charged to jobs (or process departments) and the amounts of indirect labor charged to the various factory departments. An analysis of the pay-roll as a means for distributing the labor to different departments and thus controlling labor costs is an important part of the routine of every cost system.
An illustrative labor account is shown below as it might appear upon the general ledger of a small manufacturing concern. The method of compiling the credit entries for indirect labor is discussed in the following chapter which deals with the distribution of overhead. The source of the credit entry covering direct labor charged to work in process is a summary of the time tickets on which the productive hours charged against jobs are extended. The method of summarizing the labor charges so as to establish the fact that the total pay-roll for the period has all been charged to production is discussed in Part V.
+ +ENTRIES TO CONTROLLING ACCOUNTS 95 + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + +
LABOR
Jan. 31Jan. 1
Total Pay-Roll$11,384.56Balance$ 400.00
Balance (Accrued Wages)1,373.58Work in Process6,880.54
Building Expense370.00
Power600.00
Repairs112.89
General Factory Expense165.20
Factory Overhead:
Dept. A453.00
Dept. B902.49
Dept. C971.40
Shipping234.00
$12,758.14$12,158.14 + +**14. Comparison of Job Order and Process Methods** + +As already stated, the manufacturing cost of job orders is usually summarized on the general ledger in the three controlling accounts, Material, Work in Process, and Finished Goods. Though this method is apparently simple because of the small number of controlling accounts, the work of compiling the entries which make up the manufacturing cost of the period is much more complicated than under the process method. In the latter case, all costs are departmentalized and the sum of the departmental figures gives the total manufacturing cost of the period. + +In the case of the job order system of cost-finding the total manufacturing cost for the period is the sum of the charges to orders for material, direct labor, and expense, and these charges may relate to a score or more of different kinds of material, they may be spread over a thousand different jobs, and they may represent a + +96 +GENERAL LEDGER AND COST ACCOUNTS + +hundred or more different kinds of finished goods. Yet they must be so compiled as not only to check the value of the inventories of material, work in process, and finished goods on hand but also to establish the fact that the materials and supplies withdrawn from stores, the total of the pay-roll, and the expense for the period have all three been charged out to orders. This check is obtained by compiling the summary totals from different sources, one set of figures checking or proving another. + +Under the process method the proving of the total material, labor, and expense charges debited to the department process accounts with the total charges to product is not so necessary because the charges for the period are all applicable to and absorbed in the cost of the completed or semi-finished product. In this case the problem is the simple one of insuring the complete distribution to departments of that portion of the expenditures applicable to the period under review. Assuming the accuracy of the clerical work involved in making this distribution to departments, the general ledger and the process cost ledger must be in balance. + +Under the job order method the proving of the total material, labor, and expense charges debited to Work in Process account with the amount charged to production, i.e., completed orders and work still in process, is effected by comparing the total debits of this account which are derived, as already explained, from original factory documents, with a summary of the cost ledger taken from the file of current completed and uncompleted cost sheets. + +ENTRIES TO CONTROLLING ACCOUNTS 97 + +REVIEW QUESTIONS + +1. How are the cost accounts opened at the beginning of an accounting period? +2. Prepare a pro forma Raw Material, Work in Process, and Finished Goods account. +3. How does the accounting procedure in a process factory differ from that in a job order factory in relation to the controlling cost accounts? +4. Illustrate the cost calculation for a flour mill. +5. How are the cost accounts closed at the end of an accounting period (a) in a process factory, (b) in a job order factory? + +CHAPTER VIII + +INDIRECT EXPENSE ACCOUNTS + +1. Recording Indirect Expense + +To collect and distribute the indirect charges for expense under either the job order or the process method, expense accounts are opened as follows: + +1. To record the current charges to departments or production centers, together with any accrued expense chargeable in that period, such as rent, taxes, or depreciation. + +2. To record the charges to departments or production centers of prepaid expense chargeable in that period, such as insurance paid in advance, or supplies taken into stores, only part of which is applicable to or consumed within the current period. + +3. To apportion over the operating departments the expense of operating the non-productive centers of factory activity, such as the power plant, the stores department, the factory offices, or the administrative branch of the business. + +4. To record the distribution over the product of the total overhead expense of each operating department for the period. + +Under the job order method these current overhead expense totals as distributed should be charged to Work in Process controlling account, and to cost sheets for the + +98 + +INDIRECT EXPENSE ACCOUNTS 99 + +details; under the process method these totals are charged to the operating department accounts, as shown in the illustrative accounts in the preceding chapter. + +In a manufacturing business of small size, all these expense accounts are frequently kept in the general ledger in a section devoted to manufacturing. Columns opened in the voucher record or purchase journal collect the current expenditures for the various items described under heads 1 and 2 and a ledger account is opened for each department. + +Overhead expense accounts are opened not only with operating departments but with non-productive departments as well. Such departments are charged with a fair proportion of each kind of expense. Thus the power plant must be charged with its proportion of taxes and rent, all coal used for power purposes, and a fair charge for depreciation. The distribution of the expenditures to the non-productive departments, under 3 above, is usually worked out on an expense distribution sheet or schedule. Such a sheet shows the amounts of the charges of expense, under 1 and 2 above, applicable to each department. On this sheet are often given the statistics used as a basis for apportioning non-productive departmental services such as power, space, supervision, and so on. After certain expenses have been distributed to non-productive departments, they are in turn apportioned to operating departments and added to the expenses of such departments. Thus it is seen that the expense of an operating department includes both direct expense charges and a proportion of the expense of non-productive or service departments. Journal entries are made to effect the distribution deter- + + + + + + + + + + + +
Details; under the process method these totals are charged to the operating department accounts, as shown in the illustrative accounts in the preceding chapter.
In a manufacturing business of small size, all these expense accounts are frequently kept in the general ledger in a section devoted to manufacturing. Columns opened in the voucher record or purchase journal collect the current expenditures for the various items described under heads 1 and 2 and a ledger account is opened for each department.
Overhead expense accounts are opened not only with operating departments but with non-productive departments as well. Such departments are charged with a fair proportion of each kind of expense. Thus the power plant must be charged with its proportion of taxes and rent, all coal used for power purposes, and a fair charge for depreciation. The distribution of the expenditures to the non-productive departments, under 3 above, is usually worked out on an expense distribution sheet or schedule. Such a sheet shows the amounts of the charges of expense, under 1 and 2 above, applicable to each department. On this sheet are often given the statistics used as a basis for apportioning non-productive departmental services such as power, space, supervision, and so on. After certain expenses have been distributed to non-productive departments, they are in turn apportioned to operating departments and added to the expenses of such departments. Thus it is seen that the expense of an operating department includes both direct expense charges and a proportion of the expense of non-productive or service departments. Journal entries are made to effect the distribution deter-
+ +100 GENERAL LEDGER AND COST ACCOUNTS + +mined by these schedules. Finally the expenses of all operating departments are debited to Work in Process or departmental process accounts. + +In a large organization the manufacturing accounts kept on the general ledger would probably be limited to the three controlling accounts—Stores, Work in Process, and Finished Goods. + +The operation of each class of expense accounts mentioned above will be considered separately. The current charges to departments are entered direct on the departmental accounts and are discussed in connection with those accounts. + +2. Accrued Expense Account + +Each department must absorb its proportionate amount of the accrued expenses for the period. This amount is worked out in schedule form on an expense distribution sheet. (See Forms 35 and 36, pages 235, 250, and 251.) A journal entry is then made debiting each department with its proper share and crediting the account kept with the particular item of expense. In general, the accruals consist of depreciation, rent, insurance, and taxes—provided the last two items are not prepaid. Depreciation on equipment is prorated over departments on the basis of the machinery and fixture valuations. Depreciation on the building and permanent fixtures is chargeable to the building expense account. The purpose for which each part of the plant is used indicates to what accounts the depreciation charge should be made. Rent and taxes are debited from the proper column in the voucher register. The following illustrative entries show the operation of an accrued expense + +A page from a book or report showing a table or chart. + +INDIRECT EXPENSE ACCOUNTS 101 + +account such as rent when the item is not paid in ad- +vance. + +**RENT (Accrued Expense)** + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + +
Jan. 1Jan. 51
Rent for month............ $400.00Power Dept............. $86.00
( Charged from voucher register or purchase jour- + nals when invoice is re- + ceived and set up on the + books)Office "................. $24.00
Stores "................. 30.00
Administrative Dept........ 20.00
Dept. B (Productive)........ 150.00
$400.00$400.00
+ +Other examples of an accrued expense account will be found frequently. Thus in a factory where leased machinery is used for making shoes, it is necessary to set up the amount of unpaid royalties as a liability at the end of each period. + +**3. Prepaid Expense Account** + +Prepaid expenses are of two kinds: (1) those representing such charges as insurance, rent, water, etc.; and (2) those representing the purchase of an article which can be taken into stores and issued to departments. The proportion of a prepaid expense for service such as in- +surance, which is chargeable in some measure to each department, is worked out in the form of a schedule of charges. The cost of articles or supplies withdrawn from stores, which are chargeable to a department as expense, is ascertained by means of stores or supplies requisitions classified by departments responsible for their withdrawal. At the close of the period the depart- +mental distribution is made by journal entry, the credits to a prepaid account being as follows: + +A table showing details of accrued rent expense. + +**102 GENERAL LEDGER AND COST ACCOUNTS** + +**INSURANCE (Prepaid Expense)** + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + +
Jan. 1Jan. 31
Accounts Payable............ $600.00Power Dept.:
(Insurance premiums paid to date per total taken from voucher regis- ter.)Building ........... $8.00
Machinery ........ 10.00$ 18.00
Office Dept.:
Building ........... 2.50
Furniture ........... 2.00 7.00
Dept. A (Productive):
Building ........... $12.00
Machinery ........ 5.00 17.00
Dept. B (Productive):
Building ........... $14.00
Machinery ........ 12.00 26.00
Balance undistributed .... $32.00
+ + +
Feb. 1$600.00$600.00
Balance .................................................. $32.00
+ +**4. Non-Productive Department Accounts** + +The non-productive departments comprise the factory divisions not directly engaged in production--such as the power plant, the stores department, and the office department. Each is charged with the expense of its own maintenance, consisting of labor, purchases or repairs expressly made for it, and a fair proportion of the prepaid and accrued expenses. Non-productive departments are also charged with a proportion of the expense of operating any other non-productive departments from which they derive benefit or service. Thus the stores department incurs a share of the general-of- + +INDIRECT EXPENSE ACCOUNTS 103 + +fice and administrative expenses; the power department incurs a share of the same expenses, as well as a share of the expenses of the stores department. At the close of the accounting period an expense distribution sheet (see Chapter XXI) is drawn up showing the distribution of the various items of expense over departments. These items are then journalized to effect the distribution to the various department accounts. + +The following is an example of a non-productive department expense account: + +**Power Expense (Service Department)** + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + +
Jan. 31Jan. 31
Expenses Charged Directly:Dept. A$180.00
Purchases (Coal, etc.)Dept. C220.00
Rentals and TaxesDept. C300.00
Repairs to Machinery...(Distribution as expense chargeable to productive departments in proportion to power used in each.)
Labor and Salaries....
Accrued or Prepaid Ex-
cess.
Depreciation and Interest
Accrued.............15.00
Rent and Taxes......20.00
Water and Light....25.00
Proportionate Share of Other Dept's' Expenses:
General Expense....76.00
Office ............24.00
Stores .........10.00
DescriptionAmount
Purchase of Coal, etc.$250.00
Rentals and Taxes$20.00
Repairs to Machinery...$30.00
Labor and Salaries....$200.00
Accrued or Prepaid Ex-
cess.
Depreciation and Interest
Accrued.............$15.00
Rent and Taxes......$20.00
Water and Light....$25.00
Proportionate Share of Other Dept's' Expenses:
General Expense....$76.00
Office ............$24.00
Stores .........$10.00
Administrative Expense.$36.00
+ +
+ +$700.00 + +$756.00 + +5. Productive Department Expense Accounts + +The productive and non-productive departments share in proper proportion those general items of expense, such as rent, taxes, etc., which are chargeable + +**104 GENERAL LEDGER AND COST ACCOUNTS** + +to all departments. When this distribution has been made, the entire expense of operating the non-productive departments for the period is distributed in due proportion over the productive departments. The overhead distribution is made on the distribution sheet referred to in the preceding section; then the various items are journalized in order to bring the departmental charges on the ledger. + +An illustrative productive department expense account is given below. + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + +
Jan. 31Jan. 31
Expenses Charged Directly:Work in Process (as applied through the predetermined rates).
Purchase ..... $ 220.00$1,550.00
Repairs to Buildings ..... 40.00
Repairs to Machinery ..... 60.00
Indirect Labor and Salaries ..... 350.00or
Accrued Prepaid Expenses:Dept. A (Operating accounts, process method)
Depreciation and Interest (Accrued) ..... 38.00(Being the amount distributed over product as the departmental burden for the period.)
Interest on Taxes (Accrued or Prepaid) ..... 40.00
Water and Light ..... 25.00
Proportional to Other Dept's Expense:
General Expense ..... $210.00
Office ..... $15.00
Stores ..... $60.00
Administrative Expenses ..... $65.00
Power ..... $180.00
Profit and Loss ..... $150.00
+ +The foregoing outline accounts are intended to illustrate in general way the nature of the entries which + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + +
$1,550.00$1,550.00
+ + + + + + + + + +
$1,550.00$1,550.00
+ +
$1,550.00Total Overhead - Department A$1,550.00Total Overhead - Department B$1,550.00Total Overhead - Department C$1,550.00Total Overhead - Department D$1,550.00Total Overhead - Department E$1,550.00Total Overhead - Department F$1,550.00Total Overhead - Department G$1,550.00Total Overhead - Department H$1,550.00Total Overhead - Department I$1,550.00Total Overhead - Department J$1,550.00Total Overhead - Department K$1,550.00Total Overhead - Department L$1,550.00Total Overhead - Department M$1,550.00Total Overhead - Department N$1,550.00Total Overhead - Department O$1,550.00Total Overhead - Department P$1,550.00Total Overhead - Department Q$1,550.00Total Overhead - Department R$1,550.00Total Overhead - Department S$1,55 + +INDIRECT EXPENSE ACCOUNTS 105 + +make up the expense totals debited to the controlling accounts. A detailed discussion of the subject of expense distribution and the distribution of the burden over the product will be found in Part VI. + +REVIEW QUESTIONS + +1. From what sources are the charges to expense accounts obtained? +2. How would rent and taxes be included in the expense accounts if bills had not been received? +3. How would insurance paid in advance be apportioned to the expense account for the current period? +4. How would supplies purchased in a prior period but not consumed until the current period be included in the expense accounts? +5. How are the operating departments charged for light, heat, and power service? +6. What becomes of the expense charges at the end of a period? + +CHAPTER IX + +CLOSING THE CONTROLLING COST ACCOUNTS + +1. Journal Entries for Controlling Cost Accounts + +The following journal entries illustrate the entries to the controlling accounts with material, labor, and expense—as outlined in the foregoing chapters of Part III. The job order and the process systems are placed side by side so that points of divergence may be clearly seen. + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + +
Job Order MethodProcess Method
1. To record the purchase of raw materials and supplies:The entries are the same as for job order method.
Raw Materials............
Supplies..................
Power Plant, etc........
Department A, etc.......
To Supplies.............$........
2. To record the value of all supplies taken from stores during the month, such supplies not being a direct charge to particular orders or processes:Entries same as for job order method.
Power Plant, etc........
Department A, etc.......
To Supplies.............$........
3. To record the value of material taken from stores, chargeable direct to orders:3. To record the value of material taken from stores and placed in process in the respective departments:
Work in Process........$........Department A, etc $........
To Raw Materials........$........To Raw Materials $........
+ +106 + +CLOSING THE CONTROLLING ACCOUNTS 107 + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + +
JOB ORDER METHODPROCESS METHOD
4. To distribute to the various non-productive and productive depart- ment expense accounts the pay-rolls for the month or other accounting period, charg- ing to the account of each person all labor which can be allocated directly to the individual or- der.4. To distribute to the various non-productive and productive de- partment expense accounts the pay-rolls for the month or other accounting periods:
Power Plant, etc., $8....
Department A, etc. .........
Work in Process... .........
To Pay-Roll (ac- track log)..... $8....
Power Plant, etc. $....
Department A, etc. .........
To Pay-Roll (ac- crued wages)..... $....
5 To charge all productive and non-productive departments with their proper proportion of the various accrued or prepaid expenses, only a portion of which is applicable to the current period:Entries same as for job order method.
Power Plant, etc., $8....
To Rent, Insur- ance, Taxes, De- preciation, Re- pairs, etc. ......... $8....
6. To charge each productive department with its proportion of each non-productive department expense, such as power, heat, general factory expenses, etc.Entries same as for job order method.
Department A, etc. $8....
To Power Plant etc. ......... $8....
7. To charge Work in Process with the amount of burden spread over orders in each department:No entry under process method.
Work in Process... $8....
To Department A, etc. ......... $....
+ +**108 GENERAL LEDGER AND COST ACCOUNTS** + +**Job Order Method** + +**Process Method** + +8. To transfer all goods completed and placed in stores during the month or period under review to the p. riod, closing out the corres- ponding orders on which these goods were manufactured: + +Finised Goods $..... +To Work in Proc- cess $..... +Inventorys of Part- ly Finised Goods $..... +Finished Goods $..... +To Department A $.... + +After the entry charging Accounts Receivable and crediting Sales with the selling price of goods sold has been made, the following additional entry is required to record the cost of goods sold: + +Cost of Goods Sold $..... +To Finished Goods $..... + +**2. Closing Balances** + +After the cost of goods manufactured has been transferred from Work in Process to Finished Goods account, balances will usually be found in the following manufacturing controlling accounts: + + + + + + + + + + + + + + + + + + +
Raw MaterialsRepresenting the total value of the stocks on hand, the underlying factory stock records covering the details of each class of raw materials.
Supplies
Finished Goods
Work in Process account or Partly Finished Goods accountRepresenting the unfinished orders or partly finished goods, the details of which are recorded in the factory cost ledger in which this account is kept covering each order or each process.
+ +CLOSING THE CONTROLLING ACCOUNTS 109 + +In the non-productive department accounts there should be no balances. + +In a productive department, a credit balance represents an excess burden charge made to production; a debit balance indicates an insufficient charge. The burden rates may be either increased or decreased during the subsequent cost period, as the case requires, to dispose of these balances, or the balances may be transferred to Profit and Loss. + +3. Profit and Loss Account—Manufacturing Section + +Manufacturing costs end when finished goods are taken into stock or delivered to the shipping department. Methods of accounting for the sales of a manufacturing concern differ in no way from those of a mercantile house which buys goods at wholesale for resale. The factory accounts give the cost at which the finished product is charged on the Finished Goods accounts; this cost then takes the place of the cost of purchases in a business which buys its stock-in-trade. In most cases the lines of a manufacturing house are much less varied than those of the wholesaler or jobber who is buying from several factories, and therefore the sales accounting problem of the manufacturer is proportionately simpler. + +At the close of the financial period when the activities of the business are summarized for six months or a year as the case may be, a section of the profit and loss statement is devoted to the activities of the factory under the heading “Manufacturing.” By summarizing and presenting the data as illustrated below, the prime cost (i.e., the cost of material and labor) and the total + +110 GENERAL LEDGER AND COST ACCOUNTS + +cost of manufacture for the period under review are shown. This total cost is transferred to the trading section, where it is increased by the amounts of the various trading costs and is offset by the amounts of the trading proceeds. The net balance (usually representing a profit) shows the result of operations. + +The accounts included in the manufacturing profit and loss statement are kept in the manufacturing section of the general ledger. The total figures of each account shown may be accompanied by supporting documents giving the analysis and distribution thereof in any desired detail. For presentation to stockholders or to the public, the profit and loss statement is a more desirable form than the profit and loss account, since it may be interpreted by one unfamiliar with accounting more easily than the detailed profit and loss account. (See Volume I, Chapter IX.) + +**STATEMENT OF MANUFACTURING AND PROFIT AND LOSS** + +For the year ended December 31, 1919 + +**Manufacturing Section** + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + +
Paine Cost:
Raw Material Inventory, January 1, 1919$6,000.00
Material Purchases$78,000.00
Freight Inward2,700.00
$80,700.00
Less Returns1,000.00
89,700.00
Net Purchases79,700.00
85,700.00
+ +CLOSING THE CONTROLLING ACCOUNTS 111 + +Raw Material Inventory, December 31, 1919........... $8,500.00 +Material Cost.................................................. $77,200.00 +Factory Labor.................................................... $6,200.00 +Goods in Process Consumed: +Inventory, January 1, 1919................................. $2,500.00 +Inventory, December 31, 1919............................... 1,000.00 +Prime Cost ...................................................... $115,000.00 + +FACTORY OVERHEAD: +Depreciation: +Plant (10% of $25,000)............................................. $2,500.00 +Tools (25% of $4,000).............................................. 1,000.00 +Insurance ......................................................... $1,000.00 +Less Unexpired Insurance 250.0 750.0 +Taxes ............................................................... 450.0 +Rent ............................................................... 3,500.0 +Fuel ............................................................... 2,500.0 +Machinery Repairs.................................................. 600.0 +Salaries ............................................................ 6,000.0 +General Expenses.................................................. 4,550.0 + +Factory Overhead.................................................. 21,900.00 +Dept. A............................................................ $6,800.00 +Dept. B............................................................ 8,750.0 +Dept. C............................................................ 6,350.0 + +MANUFACTURING COST........................................... $136,900.00 + +REVIEW QUESTIONS + +1. What entry is made under the job order method of cost-finding to charge Work in Process account for overhead expense at the end of an accounting period? + +112 GENERAL LEDGER AND COST ACCOUNTS + +2. What adjustment is sometimes required to make the operating expense accounts balance? +3. How are the cost accounts closed under the process method of cost-finding? +4. What do the balances of the inventory accounts represent? +5. How are the cost accounts set up on the profit and loss statement? + +Part IV +Material Costs + +A blank page with a faint vertical line on the right side. + +CHAPTER X + +STORES AND THE STORES +DEPARTMENT + +1. Definition of Stores + +The word "stores" is sometimes loosely employed to designate only such manufacturing supplies as the coal, oil, and waste used in non-productive work, while at other times it is employed to designate all articles or commodities used for manufacturing purposes. In its proper significance stores covers materials and supplies of every kind which are first stored and then consumed in factory operations and the word is so used in this book. Thus cardboard, paper, and glue constitute the stores in a paper-box factory. + +Manufactured parts are considered stores and are handled as stores when they are turned back to the stores-room to be subsequently used in the manufacture or assembly of the finished product. + +2. Stores Routine + +It must not be assumed that stores routine invariably follows the lines indicated in the following chapters or that the forms and rulings of the books used for stores records are always the same. On the contrary, records and procedure vary widely with circumstances and conditions. It is obvious that in a silk-throwing mill with but one item of raw material and few supplies, + +115 + +116 +MATERIAL COSTS + +the stores routine would be simple and the stores records few as compared with the stores routine and records of a factory manufacturing aeroplanes with hundreds of parts and a variety of materials. + +While this is true, the variation is only in detail and the general principles and the essential records are much the same in any stores department of any degree of complexity. If these general principles of routine and essential records are clearly grasped, the necessity and purpose of variations to meet special conditions are easily understood. + +3. Purchasing Department + +The cycle of manufacturing operations usually commences with the ordering of material and supplies by the purchasing department. The accounting routine when recording and controlling purchases is, however, the same in a manufacturing as in a mercantile business and has been discussed in a preceding volume.* Moreover, the organization and functions of a purchasing department belong rather to the subject of office organization and administration than to cost accounting proper. For these reasons the purchasing department is not considered in detail in the present volume. + +When installing a cost system the cost accountant may find it necessary to devise suitable purchase requisition and purchase order forms and to see that the work of the purchasing department is properly organized and linked up with that of the stores department; but after this is done, his task, so far as the purchasing department is concerned, is virtually finished. It should, + +*See Volume II, Chapters XI and XII. + +STORES AND THE STORES DEPARTMENT 117 + +however, be remembered that the record of purchases furnishes one of the main sources of cost information. + +4. Stores-Room Arrangement + +The first requirement of a well-planned stores-room is adequate facilities for handling and storing the required supplies and materials. In a large plant the number of items of stores will sometimes run into the thousands. The equipment and the arrangement of the department are also important factors in its efficiency, the chief consideration being the storing and recording of its stock on hand in such a way that it may be properly cared for and maintained and may be issued without loss of time and with a minimum of handling. To this end it is necessary that the department be fitted with bins, racks, and other containers so that there is a definite place and suitable receptacle for each kind of material and supply where it may always be found and may easily be counted, weighed, or measured for inventory purposes. + +In addition to racks, bins, and containers the stores-house should be equipped with weighing and counting machines, when required, as well as with trucks, hoists, and any other necessary equipment. Orderliness and accuracy can be attained only when the necessary mechanism exists, and for this reason parsimony in the equipment of the stores-room will prove a costly policy. Many a cost system breaks down at its starting point because of the short-sighted economy which fails to equip this department properly so as to preserve supplies from unnecessary handling and from misappropriation, or needless deterioration. + +118 +MATERIAL COSTS + +When many items are stored, some system of num- +bering, lettering, or arranging the receptacles or con- +tainers of material is necessary so that any desired item +may be readily found. The methods of classifying +stores are discussed in Chapter XIII. + +5. The Stores-Keeper + +A stores-keeper who knows the stores requirements +of the business and who combines method and neatness +with the ability to keep the records required by the ac- +counting department should be placed in charge of the +stores department. Circumstances will, of course, de- +termine how much of the clerical work in connection +with stores is done in the main office and how much in +the stores department. A detailed record of stores +received and issued should always be kept in such a way +that at the end of the cost period it may be readily bal- +anced, and the stores-keeper should be responsible for +this clerical work. + +The stores-keeper's position as to material is anal- +ogous to that of a cashier as to cash. He must check +up incoming material to see that it is what it purports +to be in quantity and kind; he must account for it while +in his possession, and he must issue it only in response +to proper authority; also the records under his charge +must be so kept that the issues deducted from receipts, +will give the balance on hand at any time, either of any +particular kind of stores, or of all stores. + +6. The Perpetual Inventory + +The accuracy of cost figures depends in a large +measure upon the means employed for recording the + +STORES AND THE STORES DEPARTMENT 119 + +receipt and issue of stores. Stores represent a real a value as does cash itself and their consumption frequently represents an expense even greater than wages paid. Cash is always rigidly accounted for and stores should be handled with equal accuracy. Unless there is a rigid system for recording the receipt and issue of materials and supplies, it is possible for serious leaks to occur, unnoticed or unheeded, in both the stores-room and the factory. + +The perpetual stores inventory which results from a properly kept stores ledger, whereby the value of materials and supplies on hand can be ascertained at any time, is a form of protection which a manufacturer can no more afford to dispense with than he can afford to dispense with his cash book. The one gives him the amount of cash on hand at any time; the other the amount of stores on hand at any time. The clerical expense of controlling stores in this way is usually much more than offset by the actual savings effected, for there are many important advantages in this closer control. + +The stores ledger cards or sheets give this perpetual inventory of stores for each item of stores, so that a close watch can be kept on the quantities of materials and supplies in stock and replenishment can be made when required and not until required. This means that a smaller reserve of stores is needed, which in terms of cash means a smaller investment in stores with a correspondingly smaller carrying charge. Moreover, the absolute check of the perpetual inventory usually results in a decided saving through the elimination of theft and of waste and in the smoother operation of the factory. + +The maintenance of the stores ledger or perpetual + +120 + +MATERIAL COSTS + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + +
Point.Inventory Date No.
SMALL TOOL INVENTORY
Form No.U.S. ONLY TOOLS WITHOUT NUMBERSDate No.U.S. ONLY TOOLS WITH NUMBERS
NAME OF TOOLNAME OF TOOLNAME OF TOOLNAME OF TOOLNAME OF TOOL
Serial No.Serial No.Serial No.Serial No.Serial No.
Model No.Model No.Model No.Model No.Model No.
Description of ToolDescription of ToolDescription of ToolDescription of ToolDescription of Tool
FORM NO. U.S. ONLY TOOLS WITHOUT NUMBERSFORM NO. U.S. ONLY TOOLS WITH NUMBERS
+ +Form 12. Inventory Sheet-Automobile Factory + +STORES AND THE STORES DEPARTMENT 121 + +inventory renders the taking of a physical stores inventory unnecessary when the books are closed at the end of the cost period. The actual physical inventoring of the various stores items should, however, not be entirely neglected. Such inventories are advisable as a check on the stores ledger and as an indication of the care—or lack of care—with which stores are handled and their issues recorded. + +Under the perpetual inventory plan the physical check-up of stores can be made at leisure—a few bins or items at a time—and in place of the general upheaval which is the result of taking stock in all departments at once, a methodical routine of check and control is established. This attains the same end but without the expense and interruption to business incident to a general stores inventory. + +Form 12 illustrates an inventory sheet used in an automobile factory. The classification and printing of the items and the ruling of the sheets greatly facilitate the clerical work. + +REVIEW QUESTIONS + +1. What is meant by stores in cost work? Is work in process a part of the stores? +2. How should a stores system be organized? +3. What is the relation of the purchasing agent to the stores-keeper? +4. Describe a good arrangement for stores. +5. What function does a stores-keeper fulfil? +6. Describe the operation of a perpetual inventory. What are its advantages? + +A blank inventory sheet. + +CHAPTER XI + +STORES ACCOUNTING AND RECORDS + +1. Subdivisions of Stores + +Stores are generally subdivided on the books of account into "raw material," which covers all articles or parts used directly in the production of finished goods; and "supplies," which cover all articles used indirectly in the productive process. Separate controlling accounts are at times kept on the general ledger with each class and with subdivisions of each class. The advantage of keeping separate controlling accounts with the various kinds of material, and with supplies and with finished parts when these are treated as stores, is found in the fact that it facilitates the location of clerical errors and gives the general office a closer check on the stores-room; on the other hand, it increases clerical labor and complicates the financial accounts and, further, it is not always easy to distinguish between stores which are materials and those which are supplies. + +As a matter of convenience and to save time, the major classifications of stores purchased as recorded in the columns of the purchase journal should conform to the classification of the accounts on the general ledger, since the footings of these columns are posted direct to the corresponding general ledger accounts. + +To simplify the discussion in the following chapters, it is assumed that there is but one stores account in the + +122 + +STORES ACCOUNTING AND RECORDS 123 + +general ledger, which controls all subsidiary records relating to raw materials, supplies, and such finished parts as may be carried as stores. + +**2. Importance of Accurate Stores Accounting** + +An agreement of the controlling stores figures of the general ledger with the subsidiary figures of the stores ledger is rarely if ever secured where lax methods of stores handling or accounting are permitted. In such a case when a physical inventory is taken and compared with the book figures, wide discrepancies are usually found. The accurate control of stores is an essential feature of every cost system, and, as already stated, unless the same care is given to the record of their receipt and withdrawal as would ordinarily be given to the record of cash transactions, stores are not under proper control and the accuracy of the whole cost system is threatened. + +Where many hundreds or even thousands of stores items are handled, trifling inaccuracies are likely to creep into the clerical work which will prevent the agreement of the figures. The pricing of stores on the ledger cards and requisitions, for example, is not only troublesome because of the care and accuracy required, but because of the difficulty which sometimes exists in identifying items. Prices may vary with each consignment. Also each of a series of bolts or screws may differ only minutely from one another and yet have individual prices. + +The stores symbol or number is a simple means of identifying stores when requisitions or other orders affecting them are made out. For example, a requisition + +124 + +MATERIAL COSTS + +for "100 bolts, No. 5" would designate the stores re- +quired with absolute accuracy and with a minimum of +description. + +Accuracy in pricing can be assured by assigning the +work to a clerk who is thoroughly familiar with the +stores and their symbols and is at the same time careful +and systematic in his procedure. Even then his work +should be checked from time to time. Promiscuous +pricing by a number of employees is fatal to accuracy. + +3. Stores Received Book + +Stores control begins with the receipt of goods pur- +chased. One copy of the purchase order, with details +as to prices and quantities omitted, is usually sent to +the receiving clerk of the stores department. On receipt +of the goods the clerk checks them up, counting, weigh- +ing, or measuring them, and enters the data as to quan- +tity on his copy of the purchase order, which is then +returned to the purchasing department. The purchas- +ing clerk, after checking the receiving clerk's quantities +with those on his own invoice and reconciling any dif- +ferences, adds the price of the goods on the receiving +clerk's copy of the purchase order, which is again sent +to the stores department, stamped "O K." + +The purchase order now becomes the basis for an +entry in the stores received book (Form 18). In this +official record of the receipt of stores, the items are +arranged according to date, one item to the line. This +book also furnishes the data for the charges made to +the stores ledger as explained in the following section. + +The ruling of the stores received book in the form + +*See Volume XI, Chapter IX.* + + + + + + + + + + + + + + + + + + + + + + + + + + +
100 bolts, No. 5designate stores required with absolute accuracy and with a minimum of description.
Accuracy in pricing can be assured by assigning the work to a clerk who is thoroughly familiar with the stores and their symbols and is at the same time careful and systematic in his procedure. Even then his work should be checked from time to time. Promiscuous pricing by a number of employees is fatal to accuracy.
3. Stores Received Book
Stores control begins with the receipt of goods purchased. One copy of the purchase order, with details as to prices and quantities omitted, is usually sent to the receiving clerk of the stores department. On receipt of the goods the clerk checks them up, counting, weighing, or measuring them, and enters the data as to quantity on his copy of the purchase order, which is then returned to the purchasing department. The purchasing clerk, after checking the receiving clerk's quantities with those on his own invoice and reconciling any differences, adds the price of the goods on the receiving clerk's copy of the purchase order, which is again sent to the stores department, stamped "O K."
The purchase order now becomes the basis for an entry in the stores received book (Form 18). In this official record of the receipt of stores, the items are arranged according to date, one item to the line. This book also furnishes the data for the charges made to the stores ledger as explained in the following section.
The ruling of the stores received book in the form
+ +STORES ACCOUNTING AND RECORDS 125 + +Form 18. Stores Received Book + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + +
DUE DATEQUANTITYPRICEVALUE
SHIPPERQUANTITYPRICEVALUE
ORDER NO.QUANTITYPRICEVALUE
DESCRIPTIONQUANTITYPRICEVALUE
127 + +to because of its flexibility in the arrangement of the records. + +The size of the cards or sheets will depend upon the number of entries which they are to contain and the amount of information they are to record. Usually a 5 x 8 card will suffice but no arbitrary rule can be laid down. The essential thing is for the stores ledger to record the receipt and issue of material and supplies in a convenient form for handy reference so that the quantity of any item on hand can be readily ascertained at any time. + +The exact form of the stores ledger card or sheet will vary with conditions. It should record, however, the quantity and value of receipts in columns to the left and similar data as to withdrawals to the right, with a further column or columns to the right to record the quantity, and also the value when necessary, of the material on hand. As receipts are in bulk and issues are in small quantity, more space should be allotted to withdrawals than to receipts. As shown in Form 14, a column under "Receipts" gives the number of the purchase order which authorizes the purchase of the material; also, if this does not appear in the heading, a column may be added for the unit price at which current withdrawals are to be taken. The heading of the card usually shows the name of the article or material entered, its number or symbol, location, unit price, minimum stock below which it should not be allowed to fall, and the quantity to order when the minimum is approached. + +For withdrawals the stores ledger card should provide columns for the number of the requisition which + +128 +MATERIAL COSTS + +authorizes the withdrawal and for the quantity withdrawn. Columns for the quantity left and its cost value are also provided and this quantity and value are usually entered in the balance columns after every third withdrawal. When, however, the withdrawals of any item are numerous and are made in small quantities, it + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + +
ArticleNo.
Bo No.
Minimum Stock
Quantity to Order
ReceiptsIssuesTOTALCurrent Unit Price
DateQuant.IssueReg. No.Quant.Reg. No.Quant.Reg. No.Quant.Reg. No.Quant.Reg. No.Quant.Reg. No.Quant.Reg. No.Quant.Reg. No.Quant.Reg. No.Quant.Reg. No.Quant.
+ +Form 14. Stores Ledger + +is not always necessary to figure on the stores ledger card the value of the balance until the end of the accounting period. It is, however, necessary to place on the stores requisition against which the issue is made the value of the material withdrawn, so that it may be properly charged against the product in which it is used. (See Form 14.) Reference to the "Current Unit Price" readily enables this to be done. + +STORES ACCOUNTING AND RECORDS 129 + +As different lots of the same material may vary in price, the current price must be changed from time to time to agree with the purchase price, if the value of receipts is to balance the value of corresponding withdrawals. Such change must not be made, however, until the material purchased at the former price is completely exhausted. In other words, material must always be "charged out" at the same price at which it has been brought in. No alteration in the unit price is ever made until the material issued is taken from a lot which bears a different price from the preceding one. Prices may go up or down, but this does not affect the card ledger prices until material has been bought and used at the new price. If the price changes materially this change may be reflected in the selling price of the manu- + + + + + + + + + + + + + + + + + + + + + + + + + + + +
No or SignArticleUnit Price(Where Shored)Min.
D.O.R.ORDER NO.QUANTITYDATE RECEIVED (DOLVERCH)BALANCEDATE RECEIVED (DOLVERCH)BALANCE
+ +Form 13. Stores Ledger + +130 +MATERIAL COSTS + +factured product before any of the raw material is bought at the new price, but this is a question of price-making and does not affect the stores ledger cost price. +(See Chapter XIII.) + +It is always possible, of course, to keep the stores ledger by quantity only without regard to price. In such case, however, the current price should appear on the stores ledger card for use in calculating the cost value of withdrawals and the value of balances at the end of the cost period. Values must be found when the balances of the stores ledger are to be compared with that of the controlling Stores account of the general ledger. + +When the quantity of any item kept in stock reaches the minimum point, the stores-keeper notifies the purchasing agent, usually by means of a purchase requisition which calls for the specified “Quantity to Order.” A purchase order is then placed for this quantity, which, when received, replenishes the item of stores up to the maximum requirements of the factory. + +5. Control of Stores Ledger + +A general proof of the clerical accuracy of the entries in the stores ledger is afforded by the agreement between the total of its balances and the balance of the controlling Stores account on the general ledger. The entries in the stores received book correspond with those in the stores column of the purchase journal or voucher register. The debit entries of the stores ledger are posted from the stores received book. The total of the stores column of the purchase journal is posted at the end of the cost period to the debit of **the** + +A page from a book or document. + +STORES ACCOUNTING AND RECORDS 181 + +general ledger controlling Stores account. Therefore, as the source of the debit entries in each case is the same, and assuming the equality of the opening inventory balances, the debit footings should agree. + +The credit entries of the stores ledger are posted from the individual requisitions; these same requisitions are summarized in the stores issued book and the total of this summary is posted to the credit of the controlling Stores account at the end of the period. Therefore, as the source of the credit entries in each case is the same, the credits in the controlling Stores account must equal the total credits on the subsidiary ledger if the clerical work is correct and, both debits and credits being equal, in the general ledger and the stores ledger, their balances also must agree. This agreement is the basis of all proper stores control and should be found in every cost system. + +6. Control of Issues + +The keeping of the stores issued book insures the proper accounting for all stores issued, either as a charge to production or to expense, and when necessary to a particular department. Under the process method of cost-finding the departmental classification of issued stores is all that is required. Under the job order method it is necessary to go more into detail and to record the issue of materials on cost sheets. The requisitions classified or grouped by items and entered in the stores issued book show the kinds of stores used. The same requisitions classified or grouped by order number show the stores which have been used on each job. + +132 + +**MATERIAL COSTS** + +An important feature of stores control when goods are made to order is the verification of the fact—if it is a fact—that the various kinds of stores withdrawn for manufacturing purposes have been used on orders and properly charged to them. This verification is arrived at by comparing the total debit to the controlling Work in Process account with the total material charges entered on the current cost sheets. As the entries in both cases are taken from requisitions chargeable to production, they should agree, and thus check the accuracy of each other. + +**7. Bin Tag as a Means of Stores Control** + +Bin tags, the use of which is suggested by their name, are often used as a further means of controlling stores by recording each issue on the spot, *at the time it is made*. If a tag such as is illustrated in Form 16, is placed on the bin itself, or in a receptacle attached to the shelf or rack on which the article to which the tag refers is stored, there is no excuse for any omission in recording the movement of stores. + +Bin tags are only memoranda kept as an additional check on the issue of stores. If entries are accurately made, the record on the bin tag should agree with the material in the bin or on the shelf, as shown by actual count, weight, or measure. Should any serious discrepancy between the controlling Stores account and the subsidiary stores ledger arise, the data entered on the bin tag can be checked with the entries on the stores ledger card. If the figures on the tag agree with the actual count, weight, or measure, but not with the stores ledger card, the presumption is that a posting has been + +STORES ACCOUNTING AND RECORDS 133 + +omitted from the ledger which should be adjusted accordingly. If the bin tag figures agree with those of the ledger card, but not with the physical inventory, something obviously is wrong—probably a failure to enter an issue, or a misappropriation. Of course, in either case the cause of the discrepancy should be investigated. + +Form 16. Bin Tag + +8. Stores Requisition + +A withdrawal from stores is authorized by means of a "Stores Requisition" or "Requisition for Materials" (Form 17). Under the process method this specifies to which department the charge is to be made. Under the job order method it gives the number of the job order against which the charge is to be made. + +134 + +**MATERIAL COSTS** + +The usual requisition form gives the date, quantity, description, and value of the stores desired, and indicates the use to which they are to be put—that is, whether they are to be charged to production or to expense. In the column headed "Charge to" is entered the number of the production order or expense order against which the stores withdrawn are to be charged. + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + +
Stores RequisitionDept. No.
DateQuantityStores ItemCharge ToPrice
Issued by ____________ Required by ____________
+ +Form 17. Stores Requisition + +The several purposes of a stores requisition may be summarized under the following heads: + +1. To authorize the issue of stores. +2. To distinguish between stores which are to be charged against orders and those which are to be charged to an expense account. +3. To supply the material cost on the order against which it is to be charged. +4. To serve as a voucher for the entries to the withdrawal columns of the stores ledger. +5. To furnish information regarding material issued for entry in the stores issued book. + +STORES ACCOUNTING AND RECORDS 135 + +**9. Bill of Material** + +In many factories the materials and finished parts needed to make up a particular order can be accurately determined in advance by referring to blue-prints and specifications. The common practice in such a case is to specify the stores required for a particular order on a "Material Sheet" or "Bill of Material." The general + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + +
Job No.BILL OF MATERIAL
Description100 Oak, Sable, Flat Top
On January 2, 19XX
QuantityDimensionsKind of LumberNo. of PiecesBlk FT.No. FeetAmount
10017" x 28" x 6"Square Oak2000$2.00
+ +Form 18. Bill of Material + +purpose of this form is indicated by its name. This record takes the place of the ordinary stores requisition. Its advantage lies in the fact that it collects the material cost of an entire order on a single document, thus saving clerical labor and insuring accuracy. + +The bill of material illustrated in Form 18 is used in a furniture factory. It is made out in the office from + +136 + +MATERIAL COSTS + +the blue-print and specifications for the job. The orig- +inal is the cutting list given the mill, while the duplicate +is the bill of material for the cost department. Similar +forms are used in clothing factories for the purpose of +instructing the cutting department as to the amount of +material to cut, and of supplying cost clerk with data +for figuring the material used on a job. In assembling +industries where articles are made up from standard +parts the bill of material consists of a list of the parts +required. In this case the bill of material may be sent +to the stores-room as a requisition. + +10. Stores Issued Book + +A "Stores Issued Book" bears much the same rela- +tion to the issued or credit side of the stores ledger that +the stores received book bears to the received or debit +side. As a rule, issues of stores are numerous and +should be recorded on the stores ledger in detail and on +the stores issued book in summary day by day. These +summaries are made up from the requisitions. These +requisitions should be classified for posting purposes +according to the type of order under which they fall +("production" or "expense"), and then, under the de- +partment from which they are issued. + +Form 19 suggests the ruling of a stores issued book. +The total value of withdrawals for the month is sum- +marized in the first column and in the remaining col- +umns the issues are classified by departments and as +charges to production or to expense. At the end of the +period, the total in the first column is posted in the gen- +eral ledger to the credit of the controlling Stores ac- +count. The corresponding debit is to: + +A table showing Stores Issued Book. + +STORES ACCOUNTING AND RECORDS 137 + +Daily Summary of Stores Issued form 10. +Form 10. Stores Issued Book + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + +
DAILY SUMMARY OF STORES ISSUED
DATETOTALPRODUCTION ORDERSDEPARTMENT ORDERS
ABCDABCDABCDABCDABCDABCDABCD
+ +FOR OFFICE USE ONLY + +138 + +**MATERIAL COSTS** + +1. **Production orders in process:** + Under the job order method of cost accounting, a summary of all stores issued against production orders is charged to Work in Process account. + Under the process method, individual debits aggregating the total of the production orders column are made to the proper productive departments. + +2. **Expense orders:** + Summaries aggregating the total of the expense orders columns are debited to the departments which have withdrawn the stores. + +The stores issued book should contain at the close of the period a daily and monthly record of the value of the stores withdrawn, so classified as to distinguish between stores chargeable to production and those chargeable to expense; and this classification should further show under each head the departments for the needs of which stores have been withdrawn. Under the process method the charge is made to the department only. Under the job order method the charge is made in total to the Work in Process account and is entered in detail on the cost sheets for the production orders. + +11. **Material Returned to Stores or to Vendor** + +It has heretofore been taken for granted that stores when once issued are completely consumed in manufacture. As a matter of practice, this is not always the case. More material is frequently requisitioned than is + +STORES ACCOUNTING AND RECORDS 139 + +needed for a particular job, in which case a portion must be returned to stores. Sometimes defects or differences in material show themselves after its withdrawal, making it necessary to return the material to the party from whom it was purchased. + +The return of invoiced goods to the vendor after they have been taken into stores follows the usual accounting procedure—the reversal of the entries made in both the general ledger and the stores ledger. Such entries, however, are not often made, since defects in goods of sufficient gravity to warrant their complete rejection are generally discovered before the invoice is recorded and passed for payment. + +The return to the stores-room of material requisitioned in larger quantity than is needed is usually adjusted through the factory journal, reversing the figures on the books and making the entries in red ink to indicate the nature of the transactions. Under manufacturing conditions where returns to stores are numerous and unavoidable they should be segregated in a separate "Stores Returned Book." "Stores Returned Notes" must then be used as supporting documents for the book entries. As the book and notes simply reverse the operations which have been fully described, no further description of their use and their relation to each other is needed here. + +12. Periodical Adjustments + +It must be admitted that, however carefully stores may be handled and values recorded, it is impracticable to keep the records with the absolute accuracy of cash records. Items of small intrinsic value, frequently re- + +140 + +MATERIAL COSTS + +quisitioned, are sometimes overlooked and the trifling inaccuracies of scales will in time cause some discrep- +ancy. Shrinkages will sometimes occur and a certain amount of spoilage and waste is unavoidable in the handling of certain stores. If, after all due allowance has been made for these causes of discrepancies, any considerable difference is revealed between the actual balance on hand and that which should be on hand as shown by the ledger, it will be due probably to one of two causes—failure to post one or more requisitions, or the withdrawal of stores without authority. + +If a comparison of the aggregate balances of the stores ledger cards with the controlling balance reveals a larger balance in the stores ledger, the figures in the controlling Stores account in the general ledger will probably be the true accounting balance. The discrepancy may be caused by omitting to post one or more stores issues—assuming that the clerical accuracy of the postings and balances has been verified. + +If there is any serious deficiency in one or more arti- +cles or items of stores, as shown by a physical inventory, while the balances in the stores ledger agree with the controlling balance, this difference may safely be attributed either to the issuing of stores without authori- +ty or to misappropriation. Assuming no malpractice, +all that can be done to rectify the omission is to consider it as a charge to production which has been omitted and to debit it to general expense, by which means it will be distributed over production in the form of burden. + +A higher degree of care is, of course, exercised in keeping stock records of precious stones and metals than in accounting for low-priced stock. + +STORES ACCOUNTING AND RECORDS 141 + +REVIEW QUESTIONS + +1. How can stores accounts be controlled? +2. What is a good method to use for identifying stores? +3. How should the receipt of stores be handled? +4. How is a stores ledger operated? +5. What checks are there on the balances shown on the stores ledger? +6. When the price of an article of stores varies from time to time, what price is to be used when such stores are issued? +7. How are stores issues charged? +8. What records should be kept of stores issued? +9. To what accounts are stores issues charged? +10. How should discrepancies in stores ledger balances be adjusted? + +CHAPTER XII + +STORES PROBLEMS + +1. Complications in Determination of Material Costs + +When the quantity of raw material entering into a unit of production or consumed in its manufacture can be accurately measured and the price is known, material cost can readily be ascertained. Equally simple should be the calculation when a specific quantity of material is withdrawn from stores for a specific job or process designated on the stores requisition. In practice, however, the figuring of material cost is not always so free from complications. As noted in Chapter XI, prices fluctuate widely; material sometimes loses or gains in weight or in volume from atmospheric or other causes, and after it is requisitioned, may prove defective, or be wasted or spoiled by careless workmanship. Also by-products and scrap frequently result from the processes of manufacturing. The causes of the fluctuations in value or cost or quantity used may be inevitable, intentional even, or they may be accidental, but whatever their origin they occasion many baffling cost problems which need careful handling if exact material costs are desired. + +2. Fluctuations of Price + +Many kinds of raw material fluctuate widely in price—sometimes changing with every lot purchased. The rule in cost accounting is to withdraw stores at + +142 + +STORES PROBLEMS 143 + +cost, but their fluctuating prices sometimes render the observance of this rule difficult. This is the case especially when goods are purchased in bulk and it is impracticable to keep one lot separate from another. When the fluctuations are so frequent and so great as to require special methods, the problem may be solved in one of three ways. + +The first and simplest method is to take an average price based on the figures of a number of years and to compute the material cost accordingly. This is a rough and ready method which at best is applicable only to those products in the manufacture of which wages and overhead form a much larger item of cost than material. + +The second method is to use the material price of a particular lot and to adhere to it until a quantity equal to the particular lot has been withdrawn. This method is simple, as it eliminates the necessity of identifying a specific consignment of goods with any one job or process. When material is uniform and is received in bulk or in large consignments, this method furnishes sufficiently accurate cost figures. + +A third method is to keep each new lot of material by itself and price each item issued at its exact cost. Under the job order method this is usually a simple matter. Under the process method of production it involves the use of different plans of handling according to the nature of the stores. Thus in a tannery, a lot number is allotted to each consignment of hides, which is stored by itself. As material is requisitioned the number of the lot from which it is drawn is entered on the requisition by the stores-keeper and the price extended accordingly. + +144 + +**MATERIAL COSTS** + +The third method is clearly the most accurate of the three as the material cost is the actual invoice price of the material used plus such charges as freight, cartage, and handling. + +**3. Fluctuations in Weight or Volume** + +It has been noted above that materials frequently undergo changes in weight or volume due to atmospheric or other conditions. These changes are in some cases very considerable and the unit price at which the material is "charged in" must be changed to meet the new conditions. Thus, if a certain kind of dyestuff costing $50 weighs 100 pounds when taken into stores and loses 10 pounds in weight before it is requisitioned, it must be priced for withdrawal purposes at 5.55½ per pound ($50÷90). Or again, a warp costing $1 a yard and measuring 800 yards before weaving may shrink 15 yards during the process, the yield amounting to 95 per cent. The cost of the warp should then be increased proportionately and figured at approximately $1.058 per yard after weaving, to arrive at the exact material cost of the cloth per yard. + +Under such conditions the calculation of material cost is sometimes simplified by computing the physical changes which material may undergo in terms of percentages. For example, when material loses weight, the amount of the loss is expressed as a percentage of the original weight. If a number of lots of cotton weighing, say, 300 pounds before "picking" average 285 pounds after the operation, the percentage of loss is 15–300 or 5%. This standard percentage once determined is then deducted from the weight of all lots + +STORES PROBLEMS 145 + +going through the operation to give the weight of the picked product. + +**4. Waste of Material** + +Wastage of material in the course of its conversion into finished product is frequently a necessary resultant of the manufacturing processes. This means that having paid so much for a given quantity, weight, or length of material, some of this value disappears in the course of manufacture. The waste may be caused by inevitable conditions. In this case it is one of the legitimate costs of manufacture and requires no special attention save to guard against its exceeding the necessary wastage percentage. It may, however, be the result of carelessness, inferior skill, and poor workmanship, in which case it is a preventable loss that should be avoided. In the clothing and shoe industries, for example, in cutting the raw material an unavoidable waste results which may be very greatly increased by lack of skill. The task of the cost accountant is to determine whether the waste in any given instance is greater or less than may reasonably be expected. + +To check unnecessary waste, standards should be established, so that any serious increase over this normal may be promptly detected. By the establishment of these standards the amount of any loss due to a preventable cause is ascertained and a measure of efficiency is set, below which a department or an individual worker is not permitted to fall without investigation. If such a preventable loss occurs, however, it should not be treated as a legitimate material cost but it should be charged to a special "Wastes" account and be handled + +146 +MATERIAL COSTS + +as an expense item. Thus the direct material costs are not affected by variations in the skill of workers or by carelessness in processing. Furthermore, losses due to such causes are quickly discovered and the fact that they are occurring is emphasized by their inclusion in the waste charge. + +5. Defective and Spoiled Material + +Defective and spoiled material presents a much more complex problem than wastage. Defects may be discovered and spoilage may take place after considerable expenditure has been incurred in wages and overhead, and thus the cost of the original material is only a small part of the total loss. + +Under the job order system, if the spoiled work consists of an article or product complete in itself up to the point when spoilage occurs, the total costs can be debited to a Spoilage account, which is also credited with the scrap value, if any, of the rejected product. The work is then started again. If the spoiled work consists of some part or parts required to complete a more complicated product, the accounting problem is solved by issuing a "Replacement Order." This is virtually a duplicate production order which authorizes the manufacture of a similar part or parts up to the point where the rejection took place. When the workman reaches this point he turns in the order and resumes work on the original production order. By this means the cost of replacing the spoiled work is ascertained with fair accuracy and is, of course, charged to the Spoilage account. + +This plan is obviously not applicable to the process method of cost-finding. In bulk production a certain + +STORES PROBLEMS 147 + +percentage of spoiled work is often unavoidable and is perhaps not discovered until the finished product is inspected. In foundry work, for instance, castings frequently show defects after the molten metal has cooled, and these castings are then rejected. Here the defective material can be used again, and the simplest way of dealing with the spoilage is to ignore the defective product and base the cost on the perfect output. Thus, if twenty tons of metal are poured from the cupola, resulting in nineteen tons of perfect and one ton of defective castings, the total cost—less the material cost of the defective castings—is distributed over the nineteen tons to give the unit price per ton or pound. This is virtually treating the cost of the operations on the defective castings as overhead, which is the usual method of disposing of the cost of spoiled product—less any salvage value—under any system. + +6. Scrap and By-Products + +Scrap consists of the remnants or remainders of requisitioned material too small in size or value to be turned back to stores. Its accounting treatment depends on whether or not the scrap is of sufficient value to affect appreciably the cost of the product. If it is, the value of the scrap, less any cost of preparing it for sale, is usually deducted from the material cost of the production order or process on which it applies. + +If the pieces of scrap are small and cannot be identified as coming from the material used on particular orders, their value should be credited to general factory expense, thereby reducing the overhead on the product. + +149 +MATERIAL COSTS + +Methods of handling and accounting for by-products are determined largely by the nature and value of the particular by-product and vary with the conditions of manufacture. In some cases, notably in the chemical industry, by-products have little or no similitude to the main product. Glycerine, for example, though a by-product in the manufacture of soap, is at the same time a separate and distinct product. For this reason, instead of being treated as an offset to the cost of material, it is considered as a manufactured article and is credited to the Work in Process account or to the account with the operating department in which it is produced, usually at its cost for material. + +In wood-working industries scraps of lumber are often worked up into toys, in which case the toy department is usually charged with the pieces of lumber used at what is considered the market value. + +7. Material Used "as Needed" + +The material cost calculation is simplified when every item is drawn from stores on a requisition and can be charged at once to its own job order number. In some cases, however, operating conditions are such that requisitions cannot be used for all material. Thus, where material is exceptionally heavy or bulky as in the case of the material for heavy castings, it would be obviously impossible to requisition the exact amount required, and in such a case a report of material used takes the place of the requisition. In other cases it may be impossible to estimate the amount of material that will be used in the course of the day's work because much depends upon the speed of the operator. In other in- + +STORES PROBLEMS 149 + +stances it is impossible to estimate with any degree of accuracy because defects are liable to develop in the material in the course of manufacture. In such cases the operative should measure the quantity of the material used as work progresses and report this quantity on a suitable form, which as a rule is a combination time and material record. This is the usual practice in paper-box factories. + +8. "Loss and Gain on Estimates" Account + +When the quantity of material which will actually be used on a particular order cannot be determined in advance and must be estimated, an account termed "Loss and Gain on Estimates" is opened to show any difference between the estimated material required for individual jobs and the value of the material which is actually used. + +Thus in a shoe factory, when a sample line is prepared at the beginning of the season, the quantity of calf-skin required to make the upper leathers of the different styles of shoes is estimated by spreading the patterns over a calf-skin and measuring the number of square feet they cover. The price of the skins is also estimated by taking an average price based on experience and a knowledge of leather prices. These estimates are used throughout the season as the basis of the material cost calculations. If, for example, a production order is issued for a certain number of cases of shoes of a particular style requiring calf-skin uppers, the required number of calf-skins are requisitioned from stores. But, in practice, the area of the calf-skins actually issued is sometimes more and sometimes less than the estimated area + +150 + +**MATERIAL COSTS** + +of skin required on an order, their cost varies from time to time, and careless cutting may increase the amount of skin used, so that the actual cost charged on the stores requisition rarely agrees exactly with the estimated cost of the skins. This difference is adjusted by debiting the Loss and Gain on Estimates account with the actual stores value of skins issued and crediting it with the estimated value plus the value of any pieces of calfskin returned to stores. Its balance, representing the difference between the actual and estimated cost of material, is ordinarily closed out to the expense of operating the stores department, i.e., Stores Expense or Material Burden account. (Chapter V, §6.) + +**9. Material Wastage and Handling Expense** + +A problem which is sometimes met with in calculating the cost of material is where it undergoes changes before it can be used—changes which are sometimes so great that the purchase price bears little or no relation to the charge which must be made to the orders. The woodworking and the steel industries afford good examples of such conditions and of the methods by which they are met. + +Thus lumber is purchased at so much a thousand feet and various charges, such as freight and hauling, are incurred in its delivery. Expenses are again incurred in sorting and stacking it, and before it can be used in the factory it must, as a rule, be kiln-dried and sawed into stock sizes. This results in considerable expense and wastage before the raw product is really taken into the factory stores. + +The charges for freight, hauling, kiln-drying, saw- + +STORES PROBLEMS 151 + +ing, and so on, incurred before the lumber is ready to be delivered to the factory for manufacturing purposes, are easily handled. Their total is found and their sum divided by the total number of thousand feet of all kinds of lumber actually received. In this way a cost per thousand feet may be determined and added to the cost of lumber delivered to the factory. + +The cutting of lumber into stock sizes before it is delivered to the factory results in a certain amount of waste. To determine the amount of waste a tally is kept of the number of pieces of each size cut. At the end of the cost period the total amount of material of all sizes cut from a particular kind or grade of timber is obtained. The difference between this total and the amount of lumber purchased gives the wastage for the cost period. The total amount of material cut is the net amount of lumber available for factory purposes and, when divided into the total cost of lumber, including all costs of freight, handling, drying, cutting, etc., gives the price per foot at which the lumber goes into the factory. + +REVIEW QUESTIONS + +1. What information is needed in order to make a calculation of the cost of material in a unit of the product? +2. What is the best method for determining material which has been withdrawn from stores when several lots of the same kind of material have been mixed together? +3. What effect does an increase or decrease in weight due to atmospheric conditions have on the price? +4. How is waste material which is the result of manufacturing operations best handled when making cost calculations? + +152 + +**MATERIAL COSTS** + +5. What procedure is followed in handling the cost of defective material which has been rejected during the process of manufacture? + +6. What disposition should be made of the revenue received from the sale of scraps of material, such as cuttings in a garment factory? + +7. What is the purpose of a Loss and Gain on Estimates account? Give an example showing the operation of such an account. + +8. How is the wastage which results from the cutting of lumber applied to the cost of the factory product? + +CHAPTER XIII + +CLASSIFICATION OF STORES + +1. Relation to Cost Accounting +Though the classification of stores and equipment belongs more to the sphere of factory organization and management than to that of cost accounting proper, the accountant is interested in the subject because success in the operation of a cost system is largely dependent upon the accuracy with which stores are accounted for. In a large plant where items of stores run into thousands, mistakes in handling and recording issues are certain to occur unless stores are so classified and symbolized that any one of the several thousand items can be accurately designated and described. + +2. Necessity for Stores Classification +The necessity for some system of stores classification is perhaps most apparent in the mechanical industries where, without it, confusion, if not chaos, would inevitably occur in the handling of stores. A hundred or more different parts, scores of tools, and many kinds of supplies may be needed on a moderately complex mechanical job. To designate each of these by a distinctive and descriptive name would be so burdensome and result in so many errors that an easier and more accurate method is essential. + +Even in industries where the need for classification is less obvious some attempt at it will always be found. +150 + +154 +MATERIAL COSTS + +A walk through any manufacturing plant will show that though the stores-keeper may know little or nothing about the subject of classification, he still follows its first principles by arranging and grouping stores in natural divisions to facilitate handling and counting. Thus in a foundry and machine shop the lumber is usually stored in a shed near the pattern-making shop and classified as to kind and size; the pig iron is in the yard near the foundry, arranged in piles to facilitate counting; the castings are stored in the same fashion near the machine shop; in the general stores-room, commodities, such as screws, bolts, and nuts are arranged, according to size, in separate bins in a section devoted to each kind; oils and inflammable materials are placed in a separate fireproof building; and so on. Here we have a careful arrangement of stores to suit special conditions and in this way the principles of classification are applied. + +3. Advantages of Classification + +In addition to the obvious fact that the classification and symbolizing of stores and equipment save time and trouble in keeping stores records, a further advantage lies in the fact that the use of symbols compels accuracy in description and thus assists in pricing; reference to the stores ledger file is facilitated and when items are withdrawn for manufacturing purposes, or when an inventory is taken, there is no excuse for vagueness or guesswork in describing the article required. + +If the foreman or other employee requisitioning stores is compelled to designate articles by their symbols, he must, before making out a requisition, first con- + +A page from a book with text discussing material costs and storage arrangements. + +CLASSIFICATION OF STORES 155 + +sult the stores catalogue or other list to ascertain the symbols of the things wanted. Thus he selects precisely what he needs and describes the item with such precision that no mistake need arise in issuing it or in recording the issue on the books. In the same way, when an entry needs to be made on the stores ledger and one out of perhaps several thousand cards has to be picked out of the file, the card can be found much more quickly and accurately under its number than if referred to first within a class and then under a name within the class. + +4. Systems of Stores Classification + +There are two broad systems of stores classification — by means of numbers and by means of letters. Under both methods items of the same kind or class are first arranged in general groups to which a key number or letter is allotted. The number or letter which always stands as the first unit in a symbol of several numbers or letters indicates the group to which the item belongs. The remaining numbers or letters of the symbol designate the precise item in a subdivision of the group. Letters are sometimes combined with numerals, thus securing the advantages of both methods. In such a code the letters as a rule refer to the type and kind of article, and the numerals to its location or to its size, shape, or other physical characteristic. + +A numerical code possesses one advantage over a letter code in that a number is to most persons more definite. Its position is more easily fixed, it can readily be found in a file or on a bin, and, if out of place, it is more likely to attract attention than a disarranged letter or combination of letters. On the other hand, a code + +156 +MATERIAL COSTS + +composed of letters is easier to memorize than a numerical code and for this reason is often used in small plants in which the items of stores are comparatively few in number, and a stores catalogue or other printed list is therefore unnecessary. + +**5. Numerical Classification Code** + +What is known as the "block" system of classification is the simplest of all numerical codes. Blocks or series of numbers are assigned to each main class for the purpose of numbering the items within that class. Thus, the numbers 1 to 999 may be allotted to office supplies. Within this block 1 to 99—or as many of these numbers as necessary—may indicate various kinds of plain paper, 100 to 199 the firm's stationery, 200 to 299 desk stationery supplies other than paper, and so on. + +The limitation of this method is that as the blocks of numbers are assigned to broad divisions and items within a class are arbitrarily numbered, the mind does not readily associate any number with a particular article. When certain numbers are used to describe certain generic groups—as in the method to be described in the following section—this limitation is not found. + +**6. Dewey Decimal Code** + +The Dewey decimal system of classification as used in many public libraries is an elaboration of the block system. Its special feature is the adaptability of the code to new numbers. Because of this elasticity and the clearness with which it designates an article as belonging to a certain generic class, it is finding favor in plants where numerous items of stores are kept in stock. + +CLASSIFICATION OF STORES + +To explain the operation of the system, it may be assumed that in the stores-room of a wholesale hardware concern many kinds of hand tools and implements are kept in stock and that the number “5” is allotted to the entire class of hand tools. The first broad division designates the general type of tool; that is to say, the first figure in the symbol “5” stands for any kind of hand tool. The second figure narrows the field of a thousand or more possible hand tools by indicating their use, e.g., 51 for the pounding hand tools (the 5 designating a hand tool, the figure 1 its character); in the same way 52 may indicate boring and piercing hand tools, and so on. Having by the use of the symbol 51 narrowed the field to a tool used for the purpose of pounding, the third figure may indicate the kind of pounding tool—511, for example, standing for all classes of hammers. Having arrived at the type of article, the next step is to describe one of a particular kind. This is done by the introduction of a decimal point and the use of further numbers; 511.1, for instance, may stand for tack hammers, 511.2 for claw hammers, while 511.11 may indicate a special size of tack hammer, and so on. It should be noted, however, that there can be no more than nine main groups, no more than nine subdivisions of each main group, no more than nine divisions of these sub-groups, etc. This difficulty may be met by using letters after the ninth item—for instance, 511.9 may be followed by 511.A, 511.B, etc. + +The construction of such a code is illustrated in the following example: + + + + +
500Hand tools, and implements
510Pounding tools
+ +158 + +**MATERIAL COSTS** + +520 Tools for dividing and trimming solids (axes, saws, chisels, scissors, clippers, scythes, and other cutters) + +530 Shaping, planing, surfacing, molding, sharpening, filing, and thread-cutting tools + +540 Boring and piercing tools + +550 Tools for holding and manipulating solid bodies (frames, wrenches, screwdrivers, keys, hooks) + +560 Tools for scooping, shoveling, and digging (spoons, shovels, forks, rakes, scoops, and diggers) + +570 Tools for blowing, pumping, directing, sifting, and stirring (except shovels, spoons, scoops, and brushes) + +The complete code for hammers might read as follows: + +- 500 Hand tools, utensils and implements +- 510 Pounding tools +- 511 Hammers + - 511.1 Tack hammers + - 511.2 Claw hammers + - 511.3 Sledge hammers + +A key must first be used to operate the code until familiarity with the numbers is acquired. With practice the mind quickly identifies particular groups, and classes within the group, with certain numbers. The feature of this system is the association of certain types of articles, not only with specific numbers, but with the position of the number in the code. + +CLASSIFICATION OF STORES 159 + +**7. Mnemonic System of Letter Classification** + +A classification code made up of letters which so far as possible are mnemonic, i.e., suggestive of the name to which they refer, can only be used with advantage when the main classifications on the list do not exceed in number the letters of the alphabet. A symbol when associated with a particular article by means of its initial letter is easily remembered, and reference to a key or catalogue list soon becomes unnecessary. + +In making up a mnemonic code a base sheet is first prepared. This consists of the letters A to Z, with I and O omitted because they resemble numerals. To each letter is allotted the name of a main class; thus if "S" stands for "Stores," a symbol in which S appears as the first letter would denote some item of stores. The next step is to prepare a secondary sheet or list of different kinds of stores. For example, the classification of stores in the kitchenware department of a wholesale hardware concern might be: + + + + + + + + + + + + + + + + + + + + + + + + + + + + + +
AAluminumMEnamel and agate ware
CChinaware
EEarthenwareNNickel ware
FFibrous warePCopper ware
GGlasswareRRubber goods
HHardwareSSteel and iron ware
KCrockeryTThinware
LLighting fixturesVStoves
WWooden ware
+ +It will be noticed that in twelve out of the sixteen items listed the initial letter of the word is used; in the + +160 +MATERIAL COSTS + +remaining cases the initial is suggested by the sound of the word. + +To carry the classifications a step further, in codify- +ing, say, chinaware, B may be used for bowls, C for cups, P for pitchers, S for saucers, T for platters, and so on, with numbers to designate the particular kinds of pitchers, bowls, etc., carried in stock. Thus, the com- +plete symbol for a special pitcher carried in the china- +ware section of the stores department may be S C P 10. +Such a symbol is much more easily impressed on the mind than one composed wholly of numerals. + +8. Combination Code + +Numerals are sometimes combined with letters to +furnish information according to their position in the +code. Suppose, for example, that a large concern op- +erates a number of stores-rooms in different parts of its +plant. In such a case requisitioning is simplified if the +stores-rooms are numbered and the numbers are intro- +duced in the symbol after the letter "S" to indicate the +location of the particular item referred to in the code. +Thus, to take the preceding example, if kitchenware is +stored in room 5 the symbol for pitchers becomes S^2 C P 10, +the number being smaller in size than the let- +ters and printed above the line. Numbers are frequently +used in this way to indicate different brands and sizes +of the same article. + +9. Important Points in Devising a Code + +The system of classification to be simple and logical +should be based upon the physical characteristics of +stores and equipment. Where many thousand items + +CLASSIFICATION OF STORES 161 + +are to be classified, study will reveal that many of these have qualities in common, allowing logical grouping into main and sub-classifications. Unless the code is logically arranged and easy to understand, workmen are apt to shrink its use and in consequence mistakes occur. The main object of symbolizing is to furnish an abbreviated means of accurately designating any article. Therefore, the ideal code is one that condenses specific information within a brief symbol which is easy to memorize and which cannot be confused with another symbol. + +Whatever the code adopted, it should be definite enough to prevent any article finding its way into more than one class and complete enough to include all stores and every piece of equipment; it must be elastic so that additional items of stores and equipment can be inserted as they come into stock without disturbing the arrangement of the articles already classified. The dumping of unclassified items into a miscellaneous section should be avoided. + +10. Stores Catalogue + +After all main and sub-classes of the code have been decided upon and after a symbol has been assigned to each article within a class, the final step is to prepare a catalogue which will serve as an index to the stores classification. Confusion is apt to arise in the handling of items because of slight differences between two articles of the same kind which are hard to describe or because sizes are not clearly specified or because the proper designation of a particular item may not be known. Such confusion is obviated by the use of a catalogue of stores which furnishes a correct description of every item of + +162 +MATERIAL COSTS + +material and supplies carried in stock, so grouped and arranged that reference to its code number requires but a moment. + +REVIEW QUESTIONS + +1. What purpose is served by a classification of stores? +2. What is meant by the numerical system of stores classification? What are its advantages and disadvantages? +3. What is the mnemonic system of stores classification? What are its advantages and disadvantages? +4. What is the block system? +5. What is the Dewey decimal code? Illustrate. +6. What is a combination code? Illustrate. +7. What purpose is served by a stores catalogue? + +Part V +Labor Costs + +[API_EMPTY_RESPONSE] + +CHAPTER XIV + +RECORDING THE COST OF LABOR* + +**1. Labor Cost Problems** + +As labor is always an important element of cost and often constitutes the largest item in the cost of manufacture, the importance of accurate labor records cannot be emphasized too strongly. Without such records there can be no accurate cost accounting, nor as a rule can there be economical production. If labor is wrongly reported, the cost records will be meaningless or misleading; some jobs may show too high a labor cost and others too low. If labor is lost or frittered away, the cost records should disclose the fact and point the way to such investigations and action as will prevent its recurrence. + +The computation of the direct labor cost of a product is comparatively simple and there is no reason why it should not be accurate. A predetermined wage is paid for either the productive time of workers or for the number of pieces produced and these wages are always a matter of record on the factory books, whether or not a cost system is in operation. For cost purposes it is only necessary to apply these wages to the product upon which the labor has been expended. + +Under the process method the procedure for obtaining labor cost is simple, requiring little, if any, special mechanism. Under the job order method the procedure + +*See Volume II, Chapter XXVI, "Labor and Salaries."* + +165 + +166 +LABOR COSTS + +is more complex. Special forms are required to con- +nect the wages of the individual workers with the dif- +ferent orders on which they may have been engaged dur- +ing the cost period. The forms used and the routine +followed vary with conditions. + +2. Labor Costs under the Process Method + +The labor records of a cost system have a dual pur- +pose: (1) to supply pay-roll data upon which the wage +payments to employees may be based, and (2) to sup- +ply information as to where or how the services of em- +ployees are expended, so that proper charges may be +made against the product. + +Under the process method, the same pay-roll which +records the wages and the salaries of the employees can +also be made to show the labor cost on processes and +thus the labor cost of the product. This result is se- +cured by the segregation or grouping on the pay-roll +of the names of employees by departments. The total +of wages and salaries of each department is taken from +this pay-roll and charged to the proper departmental +process accounts at the end of the period. It is unneces- +sary to distinguish between productive and non-productive labor. The clerk, the foreman, and the floor- +sweeper on the pay-roll of a process department are +considered for accounting purposes as essential to pro- +duction as the workmen who do the actual productive +work in the department. The salaries of the administra- +tive officers, superintendent, inspectors, time clerks, +watchman, and others who are not directly connected +with any particular department should be charged to general expense. + +RECORDING THE COST OF LABOR 167 + +If only the labor cost of the unit of production is desired, the labor cost of each department or process divided by the total output for the period gives the labor cost per unit for each department, and these departmental labor costs added together give the total labor cost for each unit of output. Or the sum of the labor costs of all processes or departments for the period divided by the total output for the period will likewise give the total labor cost for each unit of production. + +3. “In and Out” Time + +Where labor is paid for on a time basis, as is usually the case under the process method, the original factory document from which the time chargeable to each department is entered on the pay-roll is the “gate” record, on which is registered the time when the employee enters and when he leaves the factory or his department. This time card or ticket bears the same relation to the pay-roll that an invoice bears to the purchase journal. The pay-roll classifies purchases of interior personal service, as the purchase journal classifies purchases of goods and exterior service—in both cases the allocation, so far as possible, being to departments. + +The gate record is commonly kept by means of a time clock. The superiority of this method in comparison with the old-fashioned check system is so obvious, and time-recording mechanism of one form or another is now so universally used, that a detailed description of the method is unnecessary. The gate record presents documentary evidence of the hour and minute when employees enter and leave the premises and gives an authoritative basis for labor charges, incidentally distin- + +A page from a book about recording labor costs. + +168 +LABOR COSTS + +guishing between those employees who are late and those who are punctual. + +4. Job Order Labor Costs + +A clock of the type used to record gate time indicates the hours of arrival and departure. This meets the requirements of a process cost system—particularly if departmental time clocks are used—but is not adequate for a job order system, as a record based on gate time obviously does not indicate how time is spent within departments. For job order purposes the gate time record, if kept, must be supplemented with time cards or some similar means of showing in detail the disposition of the employee's time and the amount of wages to be charged to each order. + +Whatever the system of time-keeping employed, the pay-roll in a job order cost system should classify the employees by departments to determine the departmental labor cost, and in addition should be so ruled as to separate direct and indirect labor. When this is done the totals of the current payments for direct labor chargeable to orders—which must, of course, equal the sum of the detailed labor charges to orders for the same period—can be taken from the pay-roll, as can also the indirect labor charges for the departmental expense accounts. Under this method, the payments to workmen who fashion the product appear in one column as a direct labor charge, while the time of superintendents, foremen, and general utility men appears in another column as a charge to general expense or the expense account of some operating or service department, as the case may be. + +RECORDING THE COST OF LABOR 169 + +**5. Time-Work** + +Productive labor is paid either on a time basis, or by piece-work, or by some bonus or premium plan which is a combination of both time- and piece-work. When time rates are complicated by the payment of premiums or bonuses for production above the established standards, the computation of labor costs is sometimes a matter of difficulty. + +Where direct labor is paid for at different hourly rates based on the grade and skill of the worker, the amounts to be charged to orders and entered on the payroll are obtained through the medium of individual time records. Here the forms used will be determined by the conditions of manufacture, the object in all cases being to show on which orders an employee has worked and the time devoted to each order day by day. + +In recording time, it is important to obtain an exact agreement between the pay-roll totals of productive labor and the various amounts charged to the different orders. Thus, if a workman arrives at eight in the morning and leaves at noon, his total time for the forenoon as shown by the gate record is four hours and the record in the shop should also show four hours of labor—less any lost time. These four hours may have been devoted to one job or may perhaps have been divided among a number of jobs according to the conditions. To ascertain whether or not this agreement exists, the daily total hours charged to orders in each department, as taken from the workman's time tickets, should be compared with the daily gate time and any differences recorded. The gate time thus serves as a check on the accuracy of the shop time. The time records for each day + + + + + + + + + + + + + + +
5. Time-WorkProductive labor is paid either on a time basis, or by piece-work, or by some bonus or premium plan which is a combination of both time- and piece-work. When time rates are complicated by the payment of premiums or bonuses for production above the established standards, the computation of labor costs is sometimes a matter of difficulty.
Where direct labor is paid for at different hourly rates based on the grade and skill of the worker, the amounts to be charged to orders and entered on the payroll are obtained through the medium of individual time records. Here the forms used will be determined by the conditions of manufacture, the object in all cases being to show on which orders an employee has worked and the time devoted to each order day by day.
In recording time, it is important to obtain an exact agreement between the pay-roll totals of productive labor and the various amounts charged to the different orders. Thus, if a workman arrives at eight in the morning and leaves at noon, his total time for the forenoon as shown by the gate record is four hours and the record in the shop should also show four hours of labor—less any lost time. These four hours may have been devoted to one job or may perhaps have been divided among a number of jobs according to the conditions. To ascertain whether or not this agreement exists, the daily total hours charged to orders in each department, as taken from the workman's time tickets, should be compared with the daily gate time and any differences recorded. The gate time thus serves as a check on the accuracy of the shop time. The time records for each day
+ +170 +LABOR COSTS + +should be checked up on the morning of the following day and any discrepancies should be immediately inquired into while the details are fresh in the memory of all concerned. These discrepancies may arise from many causes. Sometimes mistakes are made in entering time on the tickets, or odd quarters and half hours lost by tardiness are not deducted on the time tickets. + +When the gate and shop records agree, the time on the individual time tickets is extended in terms of money. The time tickets are then classified by order number, entered on the cost sheets of the orders to which they apply, and passed on to the pay-roll department. Here they are sorted by clock numbers—which appear on the time tickets as well as on the gate record—and the amounts representing wages due to productive workers are entered on the department pay-rolls. By checking day by day the total number of hours charged to orders and to expense (see Chapter XV) with the gate time, and by using the shop time records as the source of both the pay-roll and the cost figures, an agreement between the total amount of wages for the period and the wages charged to orders and department expense can be obtained daily, weekly, or monthly, as required. + +6. Piece-Work + +The forms of time tickets or other records used for computing the labor cost on orders naturally vary with the conditions of manufacture and shop routine. Where labor is paid for by the piece the time record usually takes the form of a piece-work slip or ticket (Form 26, page 186), the purpose of which is to record the quantity produced, the wages to be paid, and the number of + +RECORDING THE COST OF LABOR 171 + +the production order to which the wages are to be applied. + +One difficulty in piece-work is the verification of the quantity produced. Where articles are made to be turned into stores, the stores-keeper's record of the quantity received may be taken as proof of the correctness of the piece record. In many factories, however, work passes from hand to hand—as in a jewelry factory. Here the numerous operations performed on the product are often paid for by the piece. Since the number of pieces may diminish as defects develop, or as work is spoiled in processing, the stores-keeper's record is no longer a safe check on the piece-work records. The verification of the quantities shown on the individual records under such circumstances will vary with the conditions and falls more within the province of shop management than that of cost accounting. The cost accountant is chiefly concerned with the labor pricing of the pieces produced, with the entry of the wage amount on the pay-roll, and with the proper charging of this amount to the order by means of its cost sheet. + +It is clear that if all work on an order is paid for at piece rates, a summary of the piece cost slips or tickets belonging to this order will give its productive labor cost. It is clear also, that if a summary of the productive labor for the period as entered on the pay-roll is made, the figures should agree with the summary of the current piece cost slips which are debited to the controlling Manufacturing or Work in Process account. This agreement establishes the fact that the current productive wages recorded on the pay-roll have been in one way or another charged to orders. + +172 +LABOR COSTS + +**7. Pay-Roll Form and Procedure** + +The precise form of the pay-roll is immaterial so long as it classifies the total wages of the period by departments and, in a job order factory, so long as it distinguishes between productive and non-productive labor within the operating departments. When the cost period does not always coincide with the pay period, as where the cost period is a month and wages are paid weekly, the cost accountant's work is simplified by showing the amount of wages due to each worker—whether on an hourly, weekly, or salary basis—day by day. The pay-roll columns can then be footed and posted at any time. + +The general procedure in entering up the pay-roll is as follows: As checks are drawn for wages and salaries at the end of each pay period, the account kept with wages and salaries in the general ledger is charged with the amount. At the end of the cost period the amounts thus accumulated (plus any wages accrued should the cost period not coincide with the pay period) are closed out in accordance with the classification of wages and salaries shown on a pay-roll analysis sheet. In other words, under the process method, Wages and Salaries account is closed out to departments; under the job order method direct labor is closed out to the controlling Manufacturing account or accounts, and indirect labor and salaries to the departmental expense accounts. + +Whether one controlling Manufacturing account or separate productive department Work in Process accounts are used to record the cost of manufacture, the only difference in the procedure is in the closing entries + +RECORDING THE COST OF LABOR 178 + +to Pay-Roll (or to Salaries and Wages account) which under the process method shows the distribution to the several departments. The following journal entry which summarizes the labor operations of a woolen mill is typical: + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + +
Stock in Process (Dye House)$........
Mixes in Process (Picker Room)........
Yarn in Process (Carding and Spinning)........
Cloth in Process (Weaving)........
Cloth in Process (Finishing)........
Maintenance and Building Up-keep........
General and Office Expense$........
To Pay-Roll.$........
To distribute pay-roll charges.
+ +8. Accuracy of Records + +The accuracy of the entry to the Manufacturing account (or accounts) may be tested by summarizing both the current shop time tickets or sheets and the current charges for labor on the cost sheets. The three totals should be in agreement. The accuracy of the totals of indirect labor charged to the various department expense accounts can be tested by comparing the total indirect labor for the period with a summary of the indirect wages entered on the current standing expense orders—the operation of which is explained in Chapter XVIII. + +As the labor cost is usually a very large part of the value of a product, the time spent on any job should be kept with the strictest accuracy. Moments wasted here and there, particularly when beginning and quitting work, may seem of no importance, but in a large factory they amount in the aggregate to a serious item of cost. + +174 + +LABOR COSTS + +Such waste is caused by lack of discipline. To main- +tain discipline reasonable rules should be prepared and +enforced and employees should be impressed with the +importance of economy in the use of time and of exact- +ness in recording it. + +REVIEW QUESTIONS + +1. How is the labor cost applied to the products in a process factory, +such as a flour mill or a tannery? +2. How is labor cost distributed in a job order factory where +operators are paid by the hour, as in a sheet metal or novelty +goods establishment? +3. How should the pay-roll be analyzed in a job order factory? +4. What internal check do labor cost records afford on the pay-roll? +5. How is the labor cost applied where operators are paid by the +piece, as in shoe, glove, and clothing factories? +6. To what accounts is the pay-roll charged in process factories? +7. What entry is made to distribute the pay-roll in a job order +factory? + +A page from a book about labor costs. + +CHAPTER XV + +TIME AND PAY RECORDS + +1. Individual Job Tickets and Time Reports + +There are two general methods of recording the productive time chargeable to orders. The first method requires the use of an individual time card or other form of time ticket to report the time expended on each order number. In this case any time which elapses between the finishing time of one job and the beginning time of another is not shown on the two time tickets used because they record only the actual time worked; the interval between the jobs is lost time. The second method is to record on a single time card or sheet the complete disposition of each man's daily time; in this way any idle time or time devoted to unproductive labor appears upon the time report as the worker must account for his full time theron. + +The advantages of the individual order number card are its flexibility and the ease with which labor can be calculated by classifying the cards under orders and operations. A disadvantage is the liability to error where the record is made on separate cards, the tendency being to charge more time to orders than is actually worked, especially when operations are frequently changed. When the disposition of the total hours worked is made upon a single report form there is no loophole for odd quarter- and half-hours to be charged to two orders. A drawback to the use of time reports + +175 + +176 +LABOR COSTS + +of this nature is that the time spent on orders cannot be so readily determined when one report relates to several orders as it can when each time card relates to its own particular order. + +The first method is generally used when it is desired to ascertain the cost of different hand or machine operations performed upon a particular piece, as in machine work. The second method is commonly employed in shops where the operations are not sharply defined and where the same kind of work may be done by men paid at different rates. In such a case any man competent to do a certain class of work does it regardless of his rate of pay and the cost charge for such work—as in the composing room of a printing plant. + +**2. Making the Time Record** + +The safest time report is that in which the beginning and finishing time is recorded by a time clock or stamp. It is usually impossible for employees to tamper with a mechanical time recorder and its use effectively precludes the falsification and evasion so easily possible when the time records are made by hand. + +If mechanical time recorders are not employed, reports must be made out by hand, the method varying according to the conditions. In some shops the men themselves make the time record. In others, a time-keeper circulates among the men and records the time of each job. In some cases the foreman is the official timekeeper and enters the time as the workmen report to him. None of these plans is entirely satisfactory. Almost invariably when the men report to a timekeeper they make a pencil memorandum of the time to be re- + +A page from a book about labor costs. + +TIME AND PAY RECORDS 177 + +ported aud, if the workman's memorandum is depended upon at all, it might better be the final entry than a pre- +liminary note. It may also be said generally that it is not conducive to accurate records to require shop hands to do clerical work. The time entries are better made by the mechanical recorders which do the "accounting," thus requiring of the workmen only the actuating impulse. + +A certain amount of "filling in" is, of course, necessary with any kind of time card. The body of the card is best made out by a clerk or the foreman of the factory, leaving only the starting and stopping time to be filled in by the workmen. If a time recorder is used, the entry of this starting and stopping time is a purely mechanical act on the part of the workmen. + +3. Non-Mechanical Daily Time Cards + +Form 30 shows how the time of operators in a machine shop is recorded against a particular order. The employee's number, the date, and the order number are entered at the top of the ticket. A description of the job follows, the operation to be performed is punched at the side, and the time when the operation begins and ends is punched at the bottom of the card, the day being divided into intervals of a quarter or an hour each. The elapsed time is entered on this card and is extended at the operator's rate in order to determine the labor cost chargeable to the job. + +A summary of the time recorded on all cards bearing the same job number, classified by operations, gives the direct labor cost on the job by operations. A further classification to show the cost of hand work as distin- + + + + + + + + + + + + + + + + + + + + + + +
FORM 30SHOWS HOW THE TIME OF OPERATORS IN A MACHINE SHOP IS RECORDED AGAINST A PARTICULAR ORDER.
THE EMPLOYEE'S NUMBER,THE DATE, AND THE ORDER NUMBER ARE ENTERED AT THE TOP OF THE TICKET.
A DESCRIPTION OF THE JOB FOLLOWS,THE OPERATION TO BE PERFORMED IS PUNCHED AT THE SIDE,
AND THE TIME WHEN THE OPERATION BEGINS AND ENDS IS PUNCHED AT THE BOTTOM OF THE CARD,THE DAY BEING DIVIDED INTO INTERVALS OF A QUARTER OR AN HOUR EACH.
THE ELAPSED TIME IS ENTERED ON THIS CARD AND IS EXTENDED AT THE OPERATOR'S RATE IN ORDER TO DETERMINE THE LABOR COST CHARGABLE TO THE JOB.A SUMMARY OF THE TIME RECORDED ON ALL CARDS BEARING THE SAME JOB NUMBER, CLASSIFIED BY OPERATIONS, GIVES THE DIRECT LABOR COST ON THE JOB BY OPERATIONS.
+ +178 + +LABOR COSTS + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + +
AssemblingEmployee No.DateLaying Out
BoringShop Order No.19Milling
Boringfor HAND WORK PUNCH OPERATION TWICEPainting
CuttingDescriptionPlaning
FilingShaping
FilingTapping
FilingThreading
GrindingQuantityHoursRateAmount $Turning
Keyseating7 % 36 % 36 %8 % 56 % 9 % 10 % 16 % 13 % 56 %% 12 % 36 % %%
Jaw Seating36 % 36 %2 % 56 % 3 % 56 % 4 % 36 % 9 % 2 % 36 % %% 6 % 36 % %%
+ +Form 20. Time Card—Machine Shop + +Operator No. +Name +Order No. + + +
+ +No. + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + +
QuantityDescription
                                                                                           > < > < > < > < > < > < > < > < > < > < > < > < > < > < > < > < > < > < > < > < > < > < > < > +
HoursMinutesTotal TimeArticle
TimeRateTotalTimeRateTotalRateTimeRate
710:007.627.621:547.627.621:547.627.62
810:007.627.621:547.627.621:547.627.62
910:007.627.621:547.627.621:547.627.62
1010:007.627.621:547.627.621:547.627.62
1110:007.627.621:547.627.621:547.627.62
+ + + + + + + + + +
+ + + + + + + +
+ + + + + + + +
+ + + + + + + +
+ + + + + + + +
+ + + + + + + +
+ + + + + + + +
+ + + + + + + +
+ + + + + + + +
+ + + + + + + +
+ + + + + + + +
+ + + + + + + +
+ + + + + + + +
+ + + + + + + +
+ + + + + +TIME AND PAY RECORDS +181 + +ates not only human fallibility and fraud but any charge of favoritism on the part of the foreman as well, while its records are quickly made and are beyond dispute. + +Form 23 illustrates a convenient method of measuring by mechanical means shop time spent on jobs. It differs from the ordinary clock card which gives the beginning and finishing time, inasmuch as it gives the number of hours and minutes actually spent on the job. Of + + +A circular clock face with various symbols and numbers around the edge. + + +| TIME EMPLOYED | COMMENCED | +|---|---| +| Aug 15 1919 | Workmen No. 54 | + +| Boring | Drilling | Grinding | Planning | Tapping | Time Allowed | +|---|---|---|---|---|---| +| Shipping | Facing | Milling | Roughing | Threading | Premium Credit | +| Cutting Off | Filing | Mounting | Shaping | Turning V | Remain | + +Quantity ____________ Total Time: 3.6 Rate: 30 Cost: ____________ + +Form 23 Mechanical Time Card + +the three "dials" shown on the face of the card, the one to the right records by means of the triangular-shaped wedge the time the operation begins. This record is stamped on the card by inserting it in the clock and pulling a lever. After the "commenced" time is stamped in this way, a reverse pull on the lever prints the two dials over "time employed" but without showing the arrows. When the work is finished the card is inserted again and a pull of the lever prints in the arrows, showing in hours and tenths of an hour, the time the opera- + +182 + +LABOR COSTS + +tion has occupied. Form 23 shows that employee number 54 began work at 1 P.M. on August 15, 1919, that he performed a turning operation on job 125, and that he worked 3.8 hours, the dial in the center recording the time by tenths of an hour. + +The object of indicating time by hours and tenths of hours in this way is to facilitate the computing of the labor cost. For example, it is much easier to multiply 3.8 by 30 cents per hour and obtain $1.14, than to apply the hourly rate of 30 cents against 8 hours and 48 minutes. Such a card as this simplifies the task of making up the pay-roll and insures reports for the full time spent on particular jobs. + +5. Daily Time Sheet + +Under some conditions, as previously stated, the disposition of each man's daily time may be more conveniently recorded on a single sheet than on a number of tickets. Such a sheet is illustrated in Form 24. The feature of this record, which is used in the composing room of a printing establishment, is the ease with which time may be charged against orders. Its operation can readily be understood by a study of the form. Assume that work on order No. 100 begins at 5:12 P.M., and ends at 6:30. Lines are drawn under the nearest six-minute interval to the beginning and ending times and carried across beneath the figures in the next column. The first column gives the beginning and ending time; the second column by a simple calculation gives the elapsed time. This time in hours and tenths is determined by deducting the figures opposite the starting time in the second column from those opposite the + +TIME AND PAY RECORDS +183 + +A blank time sheet form with various fields to fill out. +FORM 24. INDIVIDUAL DAILY TIME SHEET - PRINTING PLANT + +
+ + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + +
NAME:
ORDER CUSTOMER OR NAME OF PUBLICATIONDATE OF ORDERDATE OF PUBLICATIONDAY OF WEEKAMOUNT (DOLLARS)AMOUNT (CENTS)AMOUNT (DOLLARS)AMOUNT (CENTS)AMOUNT (DOLLARS)AMOUNT (CENTS)
+ + + + + + + + +
NIGHTNIGHTNIGHTNIGHTNIGHTNIGHTNIGHTNIGHTNIGHTNIGHTNIGHTNIGHTNIGHTNIGHTNIGHTNIGHTNIGHTNIGHTNIGHTNIGHTNIGHTNIGHTNIGHTNIGHTNIGHTNIGHT
+
+ +FORM NO. 15-16-17-18-19-20-21-22-23-24-25-26-27-28-29-30-31-32-33-34-35-36-37-38-39-40-41-42-43-44-45-46-47-48-49-50-51-52-53-54-55-56-57-58-59-60-61-62-63-64-65-66-67-68-69-70-71-72-73-74-75-76-77-78-79-80-81-82-83-84-85-86-87-88-89-90 +A blank time sheet form with various fields to fill out. + +184 + +LABOR COSTS + +ending time. Thus 0.2 deducted from 1.5 gives 1.3 hours to be charged to order No. 100 for composition --- as would be checked in the column so headed. + +In the spaces provided on the right side of the form the gate time is stamped by means of a clock stamp and the total hours worked are entered in the space at the right-hand upper corner. Thus the time to be entered on the pay-roll, which can be seen at a glance, is distinguished from the time chargeable to orders, and one entry checks the accuracy of the other. + +By changing the headings in the columns of Form 24 this time sheet can be adapted to meet the conditions of almost any job order establishment. + +6. Piece-Work Records + +Forms for recording the labor cost of piece-work cannot be standardized to the degree possible with time-keeping records. The conditions under which piece-work is carried on, and the method of inspection and payment to some extent determine the design of the forms used. In many cases a piece-work card or slip, + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + +
1Pay for this workasTEN CENTS A DOZEN
ToLot No.Lot No.
StyleNo. of PiecesNo. of Pieces
Date InDate OutDate In
This slip must be filed into the package and returned with the work.
+ +Earl & Wilson + +Form 25. Piece-Work Slip + +TEAR OFF +this coupon and +return to your pay envelope +Earl & Wilson + +TIME AND PAY RECORDS 185 + +recording quantity and price, may also be designed to serve as a receipt for work done or even as a voucher for payment of wages to the employee. For this purpose the piece-work slip or card is made in coupon form. The coupon is detached when the work is completed and retained by the employee as a receipt for work done and as a check on the amount in his pay envelope. + +A simple form of piece-work slip is shown in Form 25. The information it records is self-explanatory and the convenience of the coupon feature is equally apparent. The body of the card goes to the accounting department for use in making up the pay-roll and in determining the labor charge to orders. The coupon is retained by the employee as a receipt for work done, to be used in case of any question as to the wages due him. + +A more elaborate use of the coupon feature is shown in Form 26. This type of record is especially suitable for a factory routine in which the unit of production passes through a number of hands before the round of operations performed upon it is completed. The form shown is used in the cloak and suit industry and represents a tag which is attached to a garment when operations are paid for by the piece. The operations are listed and numbered from the bottom upward in their sequence of manufacture and in coupon form, so that the coupons when detached and checked by the foreman in charge serve as a voucher for the payment of wages. The numbered squares in the center of the tag are used to place responsibility for defective work—by the simple expedient of entering the clock numbers of the workers in the squares which correspond in number with the coupon for the operations performed. + +186 +LABOR COSTS + +EMPLOYEE'S PIECE-WORK COUPON + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + +
THE A.B.CO.Date
Butcher(s)Soft Roll
D.S.  Lap Sear  3.5.  
Style50k
159131721
2610141822
3711151923
4812162024
+ +As each workman detaches the coupon corresponding with the operation which he performs he must also enter his clock number in the proper space above. + + +
Description of OperationClock Number (Press)
Putting on the Cooker Cover24
Pulling off the Cooker Cover25
Cooking the Meat in the Cooker26
Cooking the Meat in the Cloak27
Cooking the Meat in the Cloak with a Presser28
Cooking the Meat in the Cloak with a Presser and a Presser Handle29
Cooking the Meat in the Cloak with a Presser and a Presser Handle and a Presser Handle and a Presser Handle and a Presser Handle and a Presser Handle and a Presser Handle and a Presser Handle and a Presser Handle and a Presser Handle and a Presser Handle and a Presser Handle and a Presser Handle and a Presser Handle and a Presser Handle and a Presser Handle and a Presser Handle and a Presser Handle and a Presser Handle and a Presser Handle and a Presser Handle and a Presser Handle and a Presser Handle and a Presser Handle and a Presser Handle and a Presser Handle and a Presser Handle and a Presser Handle and a Presser Handle and a Presser Handle and a Presser Handle and a Presser Handle and a Presser Handle and a Presser Handle and a Presser Handle and a Presser Handle and a Presser Handle and a Presser Handle and a Presser Handle and a Presser Handle and a Presser Handle and a Presser Handle and a Presser Handle and a Presser Handle and a Presser Handle and a Presser Handle and a Presser Handle and a Presser Handle and a Presser Handle and a Presser Handle and a Presser Handle and a Presser Handle and a Presser Handle and a Presser Handle and a Presser Handle and a Presser Handle and a Presser Handle and a Presser Handle and a Presser Handle and a Presser Handle and a Presser Handle and a Presser Handle and a Presser Handle and a Presser Handle and a Presser Handle and a Presser Handle and a Presser Handle and a Presser Handle and a Presser Handle and a Presser Handle and a Presser Handle and a Presser Handle and a Presser Handle and a Presser Handle and a Presser Handle and a Presser Handle and a Presser Handle and a Presser Handle and a Presser Handle and a Presser Handle and a Presser Handle and a Presser Handle and a Presser Handle and a Presser Handle and a Presser Handle and a Presser Handle and a Presser + +TIME AND PAY RECORDS 187 + +**7. Pay-Roll Records** + +The form of the pay-roll is determined by the length of the pay period, the system of paying wages (by the time or by the piece), and the details to be entered. +Form 27 is a loose-leaf sheet designed to record both time and piece rates in an establishment manufacturing underwear, where the larger part of the work is paid for by the piece. The daily time is entered in the columns under "Day of Week." Overtime and piece-work appear in the next columns. Wages are distributed in the columns showing the manufacturing classifications, and from the total for the week any necessary deductions are made as indicated on the form. In the columns to the right of the form provision is made for calculating the different denominations of money needed to fill the pay envelopes. Non-productive labor is usually calculated on a separate pay-roll analysis sheet. + +The feature of Form 28 is the use of one permanent or "master" sheet and a number of shorter sheets so designed as to dispense with the rewriting of names week after week. The names of the workmen are written on the long sheet, which remains in the binder until the end of the year, or until changes among the employees necessitate its rewriting. A short sheet is inserted weekly. At the end of the year the binder is emptied and its contents are bound for future reference. + +Form 29 simplifies the pay-roll record by omitting names and listing merely employees' numbers and amounts due under the heads of productive and non-productive work in each department. The entries are made by means of an adding machine. This simplification of the pay-roll work can be carried out with safety. + +188 +LABOR COSTS + +FORM 97: Pay-Roll Record + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + +
TIME AND PAY-ROLL
FOR THE WEEK ENDING
DAY OF WEEKSTAFF NAMESTAFF NO.
MON - TUE - WED - THU - FRINAMENO.
LAB RMSBALANCEEXPENSESNETSTAFF NO.STAFF NAMESTAFF NO.STAFF NAMESTAFF NO.STAFF NAMESTAFF NO.STAFF NAMESTAFF NO.STAFF NAMESTAFF NO.STAFF NAMESTAFF NO.STAFF NAMESTAFF NO.STAFF NAMESTAFF NO.STAFF NAMESTAFF NO.STAFF NAMESTAFF NO.STAFF NAMESTAFF NO.STAFF NAMESTAFF NO.STAFF NAMESTAFF NO.STAFF NAMESTAFF NO.STAFF NAMESTAFF NO.STAFF NAMESTAFF NO.STAFF NAMESTAFF NO.STAFF NAMESTAFF NO.STAFF NAMESTAFF NO.STAFF NAME
+ +A blank time and pay-roll form for labor costs, with space for staff names, staff numbers, and expenses. The form is labeled "Form 97: Pay-Roll Record". A small table below the main form shows sample data for LAB RMS, BALANCE, EXPENSES, NET, STAFF NO., and STAFF NAME columns. The top left corner has a small square with a circle in the center (O). + + + +
188; LABOR COSTS;
+ + + +
188; LABOR COSTS;
+ + + +
188; LABOR COSTS;
+ + + +
188; LABOR COSTS;
+ + + +
188; LABOR COSTS;
+ + + +
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+ + + +
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+ + + +
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+ + + +
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+ + + +
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+ + + +
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+ + + +
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+ + + +
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+ + + +
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+ + + +
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+ + + +
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+ + + +
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+ + + +
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+ + + +
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+ + + +
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+ + + +
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+ + + +
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+ + + +
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+ + + +
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+ + + +
188; LABOR COSTS;
+ + + +
188; LABOR COSTS;
+ + + +
188; LABOR COSTS;
+ + + +
188; LABOR COSTS;
+ +189 + +Form 29. Pay-Bill Record (master sheet and short weekly direct) + +A diagram showing a grid with various lines and annotations, including "Period," "Pay," "Time," "Employer's Sign," "Employee's Sign," and "Date." The diagram appears to represent payroll records. + +190 LABOR COSTS + +either under the process method or when shop time tickets are used as the basis of the record and shop time is checked in detail and in total against gate time and + +
+ + + + + + + + + + + + + + + + + + + + + + +
PAY-ROLL
Week EndingDepartment
NON-PRODUCTIVEPRODUCTIVETOTAL
No.AmountNo.AmountNo.Amount
+ +Form 29. Pay-Roll Record—Simple Form + +against the current cost sheets as outlined in Chapter XIV, § 5. + +8. Pay-Roll Statements and Graphs + +The work of the cost accountant should include statements showing variations in cost as they occur from period to period. This is especially true when the factory is separated from the main office so that conditions + +TIME AND PAY RECORDS 191 + +cannot be observed daily by the chief executives. The precise form of the statistical work will obviously be determined by the phases of the business in which the management at the time is most interested. There are, however, certain reports which should always be a matter of record in every business to which they are applicable. Thus, where the output is uniform it is always desirable to compile a statistical report at the close of each period showing the average labor cost per unit in each department, for comparison with corresponding records of previous periods. + +Graphs are frequently the best means of keeping the management informed of the current trend of factory operation or overhead. Form 30, for instance, shows by means of a graph a comparison between the average hourly rates earned by piece-workers and day-workers in a plant. An upward trend in the earnings of piece-workers up to November 22 is indicated on the chart, after which the piece-work begins to fall off. + +The graph shown in Form 31, which gives the ratio of non-productive to productive labor, is another valuable statistical record. Every factory has a dead line above which this ratio should not be allowed to pass. The changes from month to month or during any other period can be shown more quickly and more forcibly in the form of a graphic chart than in any other way. A study of the curves on the chart shows the monthly rise and fall of productive and non-productive labor. The points of particular interest to the management are the extent of these fluctuations and their comparison with those of former periods and especially the relation between the non-productive and productive labor. + +192 + +LABOR COSTS + +Form 30. Chart showing Average Hourly Wage for Piece-Workers and Day-Workers + + +A line graph titled "LABOR COSTS" with two lines. The left line is labeled "SCC" and the right line is labeled "SCC". The x-axis ranges from 0 to 5, with tick marks at 0, 1, 2, 3, 4, and 5. The y-axis ranges from $0.00 to $0.25, with tick marks at $0.00, $0.05, $0.10, $0.15, $0.20, and $0.25. + + +Jan Feb Mar Apr May Jun Jul Aug Sep Oct Nov Dec +$0.00 $0.05 $0.10 $0.15 $0.20 $0.25 + +TIME AND PAY RECORDS + +198 + +Form BL Chart showing Productive and Non-Productive Labor and Ratio of Non-Productive to Productive Labor + + +A line graph titled "Time and Pay Records" shows the relationship between Productive Labor (PL) and Non-Productive Labor (NPL). The x-axis represents time in increments of 0.005, starting from 0.000 and going up to 0.035. The y-axis represents the number of units, ranging from 0 to 60,000. + +The line representing Productive Labor (PL) starts at approximately 60,000 units at the beginning of the graph and decreases gradually to around 2,000 units by the end. The line representing Non-Productive Labor (NPL) starts at around 4,000 units at the beginning of the graph and increases slightly before decreasing to around 2,500 units by the end. + +There is a legend indicating that the top line represents Productive Labor (PL) and the bottom line represents Non-Productive Labor (NPL). + + +The x-axis values are: +- 0.000 +- 0.005 +- 0.010 +- 0.015 +- 0.020 +- 0.025 +- 0.030 +- 0.035 + +The y-axis values are: +- 6,000 +- 7,000 +- 8,000 +- 9,000 +- 10,000 +- 11,000 +- 12,000 +- 13,000 +- 14,000 +- 15,000 +- 16,000 +- 17,000 +- 18,000 +- 19,000 +- 20,000 +- 21,000 +- 22,000 +- 23,577 +- 24,577 +- 25,577 +- 26,577 +- 27,577 +- 28,577 +- 29,577 +- 31,577 + +The y-axis label is "Units." + +The x-axis label is "Time." + +194 +LABOR COSTS + +REVIEW QUESTIONS + +1. What methods are in use for obtaining a record of the elapsed time spent on jobs in job order factories? +2. What mechanisms have been introduced to assist in obtaining accuracy in time records? +3. Describe the procedure for obtaining the labor costs on jobs in a composing room of a job printery where compositors are paid by the day. +4. What is meant by the decimal system of time reporting? What are its advantages and disadvantages? +5. Describe a suitable form for checking piece-work payments. +6. What use can be made of pay-roll statistics? + +CHAPTER XVI + +WAGE SYSTEMS + +1. Variations in Wage Systems + +Though the connection between a study of wage systems and cost accounting may not at first be apparent, sooner or later in the operation of every cost system the existing method of wage payment will be closely scrutinized and criticized with a view to its improvement. Especially is this so if the method in vogue is the old-time “day rate.” A primary object of every cost system is to increase production and lower costs, and to this end some incentive must be offered to workers. Under the day-rate method of wage payments, standard hourly and daily rates are paid for certain classes of work, the rates depending partly on the skill called for and partly on local labor conditions. But as the same rates are usually paid for the same class of work, regardless of differences of skill among men doing the same work, no incentive is offered to increase production. The man who works hard, who does his best, and shows more than average energy and productive capacity, receives the same reward as the man who works in a leisurely fashion and whose output is just sufficient to enable him to “hold his job.” + +That there are grave defects inherent in the use of the day-rate method of wage payment may be assumed from the fact that all recent methods of wage payment have been devised with a view to avoiding its worst fea- 195 + +196 +LABOR COSTS + +ture—the “lack of incentive.” An incentive to do more and better work is offered to workers in various ways, ranging from the straight piece-work method of paying for quantity of output at a fixed rate, to the more complex premium systems which offer rewards on a sliding scale and on different bases for the quantity produced within a given time. It is necessary for the cost accountant to become familiar with the operation and comparative advantages of all these various modern methods of wage payment. + +Theoretically, the day-rate method should be used only in the case of routine workers when to be “on the job” during certain hours is of more importance than to do a set task or complete a certain amount of work. Foremen, inspectors, firemen, watchmen, and all workers who are engaged more in work of the nature of “mind-ing” or “tending” than in producing, must be paid by the day or week because of the nature of their occupation. In all other cases, where workers are occupied in producing something, means should be devised to increase the output of individuals by basing the payment on the output. + +2. Labor Costs under Day-Rate System + +It is not generally realized how widely output varies among men occupied with similar tasks when wages are paid on the dead level of the day-rate plan. The following calculation, which is based on an experimental investigation made in a plant about to change from day rates to a premium plan, shows that differences in labor cost of as much as 50% may exist where the day-rate plan is used. + +WAGE SYSTEMS 197 + +EARNINGS UNDER THE DAY-RATE PLAN + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + +
OperativeActual TimeRate per HourAmount EarnedNo. of Pieces ProducedCost per Piece
No. 1100 min.30 cts.50 cts.10 pcs.5.0 cts
280 " 80 "30 " 30 "45 " 45 "9 " 9"5.0 " 5.0"
380 " 80 "30 " 30 "40 " 40 "7 " 7"5.7 " 5.7"
470 " 70 "30 " 30 "33 " 33"6 " 6"5.8 " 5.8"
560 " 60 "30 " 30"29 " 29"5.6 " 5.6"
650 " 50 "30 " 30"23 " 23"4.2 " 4.2"
740 " 40 "30 " 30"20 " 20"4 " 4"5.0 " 5.0"
830 " 30 "- -- -- -- -
+ + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + +198 +LABOR COSTS + +trebled, usually to the surprise of those responsible for establishing the rates. + +A seeming advantage of the piece-rate plan is that it entails less supervision because idle operatives are automatically penalized. In practice, however, additional inspection is often required to see that no defective work is paid for. Care must be taken also to check the piece-workers' earnings in order to avoid paying twice for the same work. Inspection by foremen can sometimes be reduced by making each workman responsible for any defective work received from another. In this way each operative checks the work he receives it and a final inspection only is needed. + +A further advantage of the plan is that the manufacturer knows his labor cost before the goods are made. When he is asked to quote on a job, or when he is about to place a new article on the market, he can fix the selling price of the product with great accuracy. A contrasting disadvantage is that until experience has shown the actual capacity of an average willing workman, it is difficult to determine a rate which will be fair for all concerned—the employee, the employer, and the consumer. + +**4. Fixing the Piece Rates** + +A common experience in fixing piece rates is that of a certain hardware manufacturer. He no sooner had put into practice a straight piece-work system than he realized that he had fixed the rates too high. He explained his position in this way: "I fixed the rates with the expectation that employees would earn from a third to a half more. Before the rates had been established a + +WAGE SYSTEMS 199 + +month, some employees had doubled their previous out- +put and others, I learned, would have equalled them if +they had not thought that the rate would be cut." + +Thus the adoption of piece rates often places the employer in a dilemma. "To make the change from day- +to piece-work the rate must be acceptable to the majority of employees. If the rates in the first instance are set suf- +ficiently high to make them acceptable to all workmen, +including the laggards and the inefficient, the skillful and industrious employee frequently receives compensation that +the employer considers disproportionate to the class +of labor he is called upon to perform. If the rates are +cut, employees naturally become dissatisfied and lose +confidence in their employer's good faith. The prac- +tice of reducing piece rates because of increased pro- +duction has become so common that union workmen +are often opposed to this plan of payment; or, where +it prevails, they carefully restrict the output to some +standard set by themselves. Yet experience shows that +piece rates, when carefully fixed in the first instance, +give good results under proper supervision. Home +work is usually paid for at piece-work rates. + +"If the employer wishes to approximate maximum production, he must be prepared and willing to pay more than the previous day rate; and no piece-work plan will attain its object unless he takes that stand. If he can afford to pay a certain amount for the making of an article now, he can surely afford to pay the same amount per article when a larger number are produced per day; especially since the indirect expenses are in- +creased comparatively little for an increased produc- +tion in the same time, while, as these expenses are dis- + +199 + +200 LABOR COSTS + +tributed over a larger number of articles produced, the cost of each article is proportionately decreased.** + +The determination of piece rates presupposes a knowledge of the technicalities of the trade and is thus outside the province of the cost accountant. In some industries the rates are established in conference between the manufacturer and the trade union representatives of employees. The price for a job is usually set from previous records and an average is struck between the capacities of the slowest and the most rapid workers. + +5. Differential Piece Rates + +A simple modification of the straight piece-rate plan is the “differential” piece rate by which varying degrees of skill and energy as reflected in different performances are recognized and rewarded. A standard of performance is set, and if this is attained and passed, the scale of pay ascends for every piece or dozen pieces made, as the case may be—as illustrated in the following section. The standard is based on the quantity that a conscientious worker of average skill may be expected to produce in a day. When an operative fails to reach this standard, the rates are so set that his pay is slightly less than he would have earned had he been working on a time or hourly basis. When, however, he reaches and passes the standard, the reward is liberal, gradually rising to 50% in excess of the possible earnings under the day rate. The more efficient the worker, the greater his reward, while the manufacturer can afford to pay on an ascending scale for increased production because by so doing he saves on indirect costs. + +*“Cost Accounting,” by Nicholson and Rohrbach, page 103. + +WAGE SYSTEMS 201 + +"The differential piece-rate plan is specially devised to speed up production where the indirect expenses are high in proportion to material and labor costs. To get the best results in such a case the productive capacity must be made as effective as possible, even at a higher payment for labor cost. What is lost on the high piece rate will be more than made up by the distribution of the large amount of indirect expenses over an increased output. + +"The point of great importance in the differential piece-rate plan is the making of a fair rate at its introduction. An ill-judged rate at this time may be fatal and the utmost skill and judgment are necessary to guard against such a mistake. The plan also calls for a well-organized supervising corps, the actual increase of cost for this depending entirely on local conditions, the nature of the shop, and the organization." + +**6. Calculation of Differential Piece Rates** + +The following tables show the ascending scale of pay per piece when the minimum of 5 pieces within the hour is attained, for which the rate of pay is 3.5 cents per piece. The rate per piece rises one-tenth of a cent for each additional piece made within the hour. + +The rate per hour and the amount earned when 10 pieces are made within intervals of time varying from 100 to 30 minutes is shown below. It will be seen that the workman producing 10 pieces an hour is paid 4 cents for each piece or 40 cents an hour; a man turning out 10 pieces in 30 minutes or 20 pieces an hour receives 5 cents apiece or $1 an hour. + +"Cost Accounting," by Nicholas and Rohrbach, page 103. + +
+ + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + +
Rate per HourAmount Earned
10 Pieces3.5 cents35 cents
11 Pieces3.6 cents36.6 cents
12 Pieces3.7 cents37.4 cents
13 Pieces3.8 cents38.2 cents
14 Pieces3.9 cents39 cents
15 Pieces4 cents40 cents
+ +A table showing the calculation of differential piece rates. + +202 +LABOR COSTS + +EARNINGS UNDER THE DIFFERENTIAL PIECE RATE + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + +
No. of Pieces per HourRate per PieceNo. of Pieces per HourRate per Piece
6 pcs.3.6 cts.154.4
T " 3.7154.2
8 " 3.8174.6
9 " 3.9174.7
10 " 4.0184.8
11 " 4.1194.9
12 " 4.4205.0
13 " 4.3
+ +EARNINGS UNDER THE DIFFERENTIAL PIECE RATE + + + + + + + + + + + + + +
Oper-ative No.Actual Time No. of Pieces MadeNo. of Pieces per HourRate per Piece Earned Amount Earned per Hour Rate per Hour
No. of Pieces per HourNo. of Pieces per HourNo. of Pieces per HourNo. of Pieces per HourNo. of Pieces per HourNo. of Pieces per HourNo. of Pieces per Hour
No. 1 100 min.10 pcs.3.6 cts.36 cts.21.6 cts.
2 90 min.10 pcs.3.7 cts.37 cts.24.6 cts.
3 80 min.10 pcs.3.8 cts.38 cts.28.5 cts.
4 70 min.10 pcs.3.9 cts.39 cts.33.4 cts.
5 60 min.10 pcs.4.0 cts.40 cts.46.5 cts.
6 50 min.10 pcs.4.2 cts.42 cts.50.4 cts.
7 40 min.10 pcs.4.5 cts.45 cts.67.5 cts.
8 30 min.10 pcs.50 cts.100.0 cts.
+ +7. Premium Wage System + +A premium differs from a differential rate of pay in that the computation of the amount earned is based on time instead of on the quantity produced. The worker is rewarded in proportion to the time saved on a specific job or operation. The various premium systems in vogue differ in their mode of computing the value of the time saved, but the fundamental principle in all cases is the same, viz., to reward the efficient worker with a proportion of the value of the time saved. The saving in overhead should exceed the amount of the premium. + +A table showing earnings under the differential piece rate system for various rates and hours worked. +| No. | Actual Time | No. of Pieces Made | Rate per Piece | Amount Earned | Rate per Hour | +|---|---|---|---|---|---| +| No. 1 | 100 min | 10 pcs | 3.6 cts | 36 cts | 21.6 cts | +| No. 2 | 90 min | 10 pcs | 3.7 cts | 37 cts | 24.6 cts | +| No. 3 | 80 min | 10 pcs | 3.8 cts | 38 cts | 28.5 cts | +| No. 4 | 70 min | 10 pcs | 3.9 cts | 39 cts | 33.4 cts | +| No. 5 | 60 min | 10 pcs | 4.0 cts | 40 cts | 46.5 cts | +| No. 6 | 50 min | 10 pcs | 4.2 cts | 42 cts | 50.4 cts | +| No. 7 | 40 min | 10 pcs | 4.5 cts | 45 cts | 67.5 cts | +| No. 8 | 30 min | 10 pcs | - | - | - | + +The table shows how earnings vary depending on the number of pieces made and the rate per piece, as well as the total amount earned and the rate per hour for each operating condition (time). For example, at a rate of $3.6 cents per piece, working for one hour would earn $36 cents ($36 = $3.6 x $1), while working for two hours would earn $72 cents ($72 = $36 x $2). Similarly, working for three hours would earn $54 cents ($54 = $36 x $1 + $36 x $1 + $36 x $1). + +WAGE SYSTEMS 203 + +As an example of the working of the premium sys- +tem, assume that job number 1 would ordinarily be in +the shop 20 hours and be assessed for overhead at a uni- +form hourly rate of 30 cents, making the burden on the +job $10. Assume that in addition to the regular wage +of 50 cents an hour, a premium of 25 cents an hour is +offered for each hour saved under the standard time of +20 hours. + +Under a day-rate system of 50 cents an hour the +operator would finish the work in 20 hours and receive +$10, and the employer would incur an overhead charge +of $10. The total cost would thus be $20. Now as- +sume that under the premium system the job is finished +in 15 hours. The labor cost is then $7.50 plus a premium +of, say, 25 cents for each of the 5 hours saved, or a total +of $8.75. The overhead (at 50 cents an hour) is re- +duced from $10 to $7.50, making the total labor and +overhead $16.25 instead of $20, although wages are +raised from 50 cents to 58 1/3 cents an hour—an increase +of 16 2/3%. + +8. Calculation of Premium Wage System + +The accompanying tables show the computation of +earnings when a premium of either 50% or 33 1/3% +of the value of the wages saved is added to the opera- +tive's regular hourly rate. +These wage tables illustrate the effect on the cost per piece when the value of the time saved is shared in different proportions by employer and employees. Un- +less the overhead of a department amounts to much more than the direct labor cost, it is financially impracticable to divide the time with the employee on a 50% basis. To + +204 + +LABOR COSTS + +do so would be to increase the cost of production in favor of the employee. In departments where the overhead is low, only moderate rates of premium can economically be offered as incentives to efficiency. + +EARNINGS UNDER THE 50% PREMIUM SYSTEM +Time allowance, 100 minutes. Rate per hour, 30 cents. Number of pieces produced, 10. + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + +
OperativeActual TimeTime50% PremiumTotal EarningsRate per HourRate per Piece
No. 1100 min.0 min.0 cts50 cts.30.9 cts.5.0 cts.
280205.045.022.54.50
360205.045.022.54.50
470307.542.536.44.25
5604010.040.040.04.00
6504010.040.040.04.00
7506015.037.545.85.78
8407017.532.565.93.25 *
EARNINGS UNDER THE 33 1/3% PREMIUM SYSTEM
Time allowance, 100 minutes. Rate per hour, 30 cents. Number of pieces produced, 10.
Operative No.Actual Time 100 min.Time 0 min.33 1/3% Premium 16 1/3%Total Earnings 46.6 46.6 46.6 46.6 46.6 46.6 46.6 46.6 46.6 46.6 46.6 46.6 46.6 46.6 46.6 46.6 46.6 46.6 46.6 46.6 46.6 46.6 46.6 46.6 46.6 46.6 46.6 46.6 46.6 46.6 46.6 46.6 46.6 46.6 46.6 46.6 46.6 46.6 46.6 46.6 46.6 46.6 46.6 46.6 46.Rate per Hour * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * *Rate per Piece ** ** ** ** ** ** ** ** ** ** ** ** ** ** ** ** ** ** ** ** ** ** ** ** ** ** ** ** ** ** ** ** ** ** ** ** ** ** ** ** ** ** ** ** ** ** ** ** ** ** ** ** ** ** ** ** ** ** ** ** ** ** *
No.No.No.No.No.No.No.No.No.No.No.No.No.No.No.No.No.No.No.No.No.No.No.No.No.No.No.No.No.
+ +9\. Task and Bonus System (Gantt System) + +Under the wage payment plans so far described, the incentive of extra earnings is so graduated that more + +WAGE SYSTEMS 205 + +than the minimum wage can be earned without much effort. Under the task and bonus method a standard of attainment is set and no extra reward is paid unless it is reached. If it is attained the bonus then increases as the time set for the task is further reduced. The feature of this plan is that it offers a strong incentive to reach a predetermined standard of efficiency and surpass it, while at the same time it offers the man who fails only his regular hourly rate. + +**EARNINGS UNDER THE TASK AND BONUS SYSTEM** + +Bonus 40%. Rate 30 cents per hour. Number of pieces produced, 10. Standard time, 100 minutes. + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + +
OperativeActual TimeBonusTotal EarningsRate per HourLabor Cost per Piece
No.170 min.0 cts.85 cts.30 cts.8.5 cts.
2160 **0 **80 **30 **8.0 **
3150 **0 **75 **30 **7.5 **
4140 **0 **75 **30 **7.5 **
5130 **0 **65 **30 **6.5 **
6120 **0 **60 **30 **6.0 **
7110 **0 **55 **30 **5.5 **
8100 **0 **70 **62.5 **7.0 **
990 **23 **68 **45.3 **6.8 **
1080 **
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Time (minutes)Earnings (cents)Rate (cents/hour)
803636
504545
405454
306363
207272
108181
59090
19999
Total Time (minutes)Total Earnings (cents)Total Rate (cents/hour)
285279.90279.90
Total Time (minutes)Total Earnings (cents)Total Rate (cents/hour)
360360.00360.00
Total Time (minutes)Total Earnings (cents)Total Rate (cents/hour)
435435.90435.90
Total Time (minutes)Total Earnings (cents)Total Rate (cents/hour)
510510.90510.90
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+ + +```html +...DRAFTING EXPENSE AND COST OF SALES TABLE FOR A DRAFTING SYSTEM - REPRESENTATIVE SYSTEMS - DRAFTING EXPENSE AND COST OF SALES TABLE FOR A DRAFTING SYSTEM - REPRESENTATIVE SYSTEMS - DRAFTING EXPENSE AND COST OF SALES TABLE FOR A DRAFTING SYSTEM - REPRESENTATIVE SYSTEMS - DRAFTING EXPENSE AND COST OF SALES TABLE FOR A DRAFTING SYSTEM - REPRESENTATIVE SYSTEMS - DRAFTING EXPENSE AND COST OF SALES TABLE FOR A DRAFTING SYSTEM - REPRESENTATIVE SYSTEMS - DRAFTING EXPENSE AND COST OF SALES TABLE FOR A DRAFTING SYSTEM - REPRESENTATIVE SYSTEMS - DRAFTING EXPENSE AND COST OF SALES TABLE FOR A DRAFTING SYSTEM - REPRESENTATIVE SYSTEMS - DRAFTING EXPENSE AND COST OF SALES TABLE FOR A DRAFTING SYSTEM - REPRESENTATIVE SYSTEMS - DRAFTING EXPENSE AND COST OF SALES TABLE FOR A DRAFTING SYSTEM - REPRESENTATIVE SYSTEMS - DRAFTING EXPENSE AND COST OF SALES TABLE FOR A DRAFTING SYSTEM - REPRESENTATIVE SYSTEMS - DRAFTING EXPENSE AND COST OF SALES TABLE FOR A DRAFTING SYSTEM - REPRESENTATIVE SYSTEMS - DRAFTING EXPENSE AND COST OF SALES TABLE FOR A DRAFTING SYSTEM - REPRESENTATIVE SYSTEMS - DRAFTING EXPENSE AND COST OF SALES TABLE FOR A DRAFTING SYSTEM - REPRESENTATIVE SYSTEMS - DRAFTING EXPENSE AND COST OF SALES TABLE FOR A DRAFTING SYSTEM - REPRESENTATIVE SYSTEMS - DRAFTING EXPENSE AND COST OF SALES TABLE FOR A DRAFTING SYSTEM - REPRESENTATIVE SYSTEMS - DRAFTING EXPENSE AND COST OF SALES TABLE FOR A DRAFTING SYSTEM - REPRESENTATIVE SYSTEMS - DRAFTING EXPENSE AND COST OF SALES TABLE FOR A DRAFTING SYSTEM - REPRESENTATIVE SYSTEMS - DRAFTING EXPENSE AND COST OF SALES TABLE FOR A DRAFTING SYSTEM - REPRESENTATIVE SYSTEMS - DRAFTING EXPENSE AND COST OF SALES TABLE FOR A DRAFTING SYSTEM - REPRESENTATIVE SYSTEMS - DRAFTING EXPENSE AND COST OF SALES TABLE FOR A DRAFTING SYSTEM - REPRESENTATIVE SYSTEMS - DRAFTING EXPENSE AND COST OF SALES TABLE FOR A DRAFTING SYSTEM - REPRESENTATIVE SYSTEMS - DRAFTING EXPENSE AND COST OF SALES TABLE FOR A DRAFTING SYSTEM - REPRESENTATIVE SYSTEMS - DRAFTING EXPENSE AND COST OF SALES TABLE FOR A DRAFTING SYSTEM - REPRESENTATIVE SYSTEMS - DRAFTING EXPENSE AND COST OF SALES TABLE FOR A DRAFTING SYSTEM - REPRESENTATIVE SYSTEMS - DRAFTING EXPENSE AND COST OF SALES TABLE FOR A DRAFTING SYSTEM - REPRESENTATIVE SYSTEMS - DRAFTING EXPENSE AND COST OF SALES TABLE FOR A DRAFTING SYSTEM - REPRESENTATIVE SYSTEMS - DRAFTING EXPENSE AND COST OF SALES TABLE FOR A DRAFTING SYSTEM - REPRESENTATIVE SYSTEMS - DRAFTING EXPENSE AND COST OF SALES TABLE FOR A DRAFTING SYSTEM - REPRESENTATIVE SYSTEMS - DRAFTING EXPENSE AND COST OF SALES TABLE FOR A DRAFTING SYSTEM - REPRESENTATIVE SYSTEMS - DRAFTING EXPENSE AND COST OF SALES TABLE FOR A DRAFTING SYSTEM - REPRESENTATIVE SYSTEMS - DRAFTING EXPENSE AND COST OF SALES TABLE FOR A DRAFTING SYSTEM - REPRESENTATIVE SYSTEMS - DRAFTING EXPENSE AND COST OF SALES TABLE FOR A DRAFTING SYSTEM - REPRESENTATIVE SYSTEMS - DRAFTING EXPENSE AND COST OF SALES TABLE FOR A DRAFTING SYSTEM - REPRESENTATIVE SYSTEMS - DRAFTING EXPENSE AND COST OF SALES TABLE FOR A DRAFTING SYSTEM - REPRESENTATIVE SYSTEMS - DRAFTING EXPENSE AND COST OF SALES TABLE FOR A DRAFTING SYSTEM - REPRESENTATIVE SYSTEMS + +PRODUCTION-CENTER JOB ORDER COSTS <page_number>327</page_number> + +To make up the balance sheet and profit and loss statement at the close of the period, the balances of the inventory accounts are set up on the balance sheet and the Cost of Sales account is closed out to the Profit and Loss account. + +REVIEW QUESTIONS + +1. What is the production-center method of cost-finding? How does it differ from other methods? +2. What purpose is served by the machine expense account? +3. Of what factors is machine expense composed? +4. How are fictitious hours handled? +5. How is overhead expense apportioned to jobs under the production-center method of cost-finding? +6. Show the pro forma expense accounts affected by a distribution of expense in a production-center cost system. +7. Is the production-center system adapted to an automobile manufacturing plant? If so, why? + +<img>A page from a book or report, with text discussing production-center job order costs.</img> + +CHAPTER XXV + +PROCESS COST SYSTEM—CLAY PRODUCTS + +1. Account Classification + +Cost-finding in all process plants or factories is based on the simple principle of segregating costs by processes. Department accounts are opened on the general ledger to collect the cost of those phases of productive activity which it is desirable to show separately in the financial or other periodical statements. + +In a plant or mine of considerable size the details of the general ledger accounts are usually recorded in a cost ledger in which separate accounts are, as a rule, opened to analyze and show in detail the items making up each general ledger account. Thus, to take an example from one of the extractive industries, the cost of copper mining is usually segregated on the general ledger under the heads of Underground Expense, Surface Expense, Hoisting, Transportation and Hauling, Stamping, Construction Work, and so on. “Underground Expense” in its turn is divided on the subsidiary ledger into Sinking, Drifting, Stoping, Timbering, and other technical mining operations. “Surface Expense,” “Hoisting,” and other expense items are similarly divided. Thus, the cost of any phase of the work is recorded in summary form in the general ledger and in detail in the cost ledger. + +The foregoing classification is used by an enterprise + +<page_number>328</page_number> + +PROCESS COST SYSTEM—CLAY PRODUCTS <page_number>329</page_number> + +with expenditures totaling millions of dollars annually and with hundreds of accounts. A small organization, of course, would not find it necessary to subdivide its accounts in this way. The subsidiary ledger might be dispensed with and entries be made direct to the general ledger process accounts from the purchase journal and pay-roll. Supporting documents to show the distribution of the fixed and other prepaid or accrued charges would then be all that was required to segregate costs by processes. + +2. Preliminary Information + +To illustrate the general method of process cost-finding, a system used in the clay products industry is presented in detail.* This system has been selected both because it is typical of the simple procedure of process cost-finding employed in the extractive industries and at the same time embodies the features of manufacturing as well as of mining. + +The operation of the system of cost-finding is complicated by the fact that, while the major part of the product is composed of a regular 9-inch brick, the cost of which can easily be averaged, orders are occasionally received for bricks of a special kind, the cost of which has to be separately computed. As it is impossible to keep the cost of the special kind separate from that of the common kind of brick through all the stages or processes of manufacture, means have to be devised to estimate this cost. Of course, if an order for a special type of product is large enough to employ the entire services of the plant for a definite period of time, as a week or + +*The system presented is substantially that used by the American Face Brick Association.* + +<img>A diagram showing a flowchart for process cost finding.</img> + +330 REPRESENTATIVE SYSTEMS + +more, the complication referred to no longer arises. But usually these special orders are included in the regular flow of production. The method of calculating the cost as shown here will be found suggestive as to the means to be employed in solving the chief and perhaps the only difficult problems of process cost-finding. + +**3. Production Details** + +The bricks regularly produced by the plant under consideration are made from clay and a certain proportion of broken bricks (technically known as “bats”) which are crushed and ground in the proportions of 3 or 2 of clay to 1 of bats, depending upon the grade of brick required. The clay is extracted from a clay pit or bank and the cost of this process is worked out on the ton basis. If the pit is leased a royalty per ton is usually paid; if owned by the manufacturer a depletion charge replaces the royalty charge. + +A certain amount of breakage takes place during the drying and burning processes, but the quantity of broken brick thus secured is not as a rule sufficient for the needs of the plant and therefore purchases are made from outside. An average cost per ton of the bats used in manufacture is figured from month to month and is shown separately in the final cost calculation. + +The cost of crushing and grinding is also computed on the ton basis, while the cost of the remaining processes (consisting of molding the regular bricks by machinery, or the special kinds by hand, and drying them in the tunnel preparatory to setting and burning them in the kiln) is computed per thousand bricks handled. + +When an order is received for bricks of a special + +PROCESS COST SYSTEM—CLAY PRODUCTS <page_number>381</page_number> + +kind, the cost of making the molds and molding the bricks by hand has to be computed separately, after which the cost of drying and burning the green brick is found by measuring the proportion of space occupied by the special brand on the floor of the drying tunnel and within the kiln. + +To illustrate, a standard size of kiln holds 140,000 9-inch bricks. Assuming that the kiln is charged with 120,000 9-inch bricks, that the cost of burning is $1,400 for the period, and that the rest of the space is occupied by 4,000 special bricks of a much larger size, these should obviously be charged with one-seventh of the burning cost—that is to say, with $200 which represents the cost of burning 20,000 9-inch bricks. + +**4. Daily Time Slip** + +Despite the fact that bricks are sometimes made to meet special requirements, no formal production orders are issued. Foremen are instructed as to what is required and thereafter the progress of production is reported day by day on the time slips shown in Form 22 (page 180). + +The mechanics who make the molds record their time against each job on these slips, crossing the starting time when they receive the job, and circling the stopping time when the job is finished. This furnishes the cost department with accurate information as to the length of time required to make molds which are to be charged to the customer, and also enables the proper amount of time to be charged against any particular shape for which special molds are being made. + +Hand molders also use one of these time slips + +332 REPRESENTATIVE SYSTEMS + +for each job. The quantity produced is recorded in the space for that purpose at the bottom of the slip. The slip shows the article or brand that is worked upon, together with the size. If a special job, its number as well as that of any blue-print or drawing is noted on the slip. The foreman of a machine gang uses one slip for all the men included in his gang. On the front he notes his own number and indicates the work which the gang is doing; on the back he notes the numbers of the workmen. + +This time slip enables the cost department to file the actual time consumed on either special or regular work and provides a record from which it is possible to bring out accurate individual costs on any shape of brick, no matter how difficult, and regardless of whether or not this particular shape has been made before. The quantity produced is in every case recorded in the proper space at the bottom of the form so that time can be checked with production. The production figures are used in making up daily and monthly production records for the use of the cost department. + +5. Setting and Drawing Reports + +Form 44 is a daily report of the number of bricks “set,” that is, placed in the kiln, and this report is handed in by the foreman of each setting gang. It records the name of the brand and other designations of the particular bricks set, the number of “green” or new pieces set, the number of imperfectly baked pieces which have been reset, and the date and hour when the gang started work. If it takes longer than one day to set the kiln, which happens in most cases, a report is handed in daily and on the last report is given the time finished. + +PROCESS COST SYSTEM—CLAY PRODUCTS 333 + +FORM 46. Kiln Drawing Report + +<table> + <tr> + <td colspan="2">DRAWING REPORT</td> + </tr> + <tr> + <td>No.</td> + <td>Date</td> + </tr> + <tr> + <td>Material No.</td> + <td>Order No.</td> + <td>Page No.</td> + </tr> + <tr> + <td>Quantity</td> + <td>Form No.</td> + <td>Page No.</td> + </tr> +</table> + +<table> + <tr> + <td colspan="2">SETTING REPORT</td> + </tr> + <tr> + <td>No.</td> + <td>Min.</td> + <td>Max.</td> + <td>Min.</td> + <td>Max.</td> + <td>Min.</td> + <td>Max.</td> + </tr> + <tr> + <td>Product Code</td> + <td></td> + <td></td> + <td></td> + <td></td> + <td></td> + <td></td> + </tr> + <tr> + <td>Product Name</td> + <td></td> + <td></td> + <td></td> + <td></td> + <td></td> + <td></td> + </tr> + <tr> + <td>Event</td> + <td>Name</td> + <td>Cargo Number</td> + <td>Packing Sheet</td> + </tr> + <tr> + <td></td> + <td></td> + <td></td> + <td></td> + </tr> +</table> + +FORM 44. Brick Setting Report + +334 REPRESENTATIVE SYSTEMS + +After the bricks are burned and the gang starts drawing a kiln, a drawing report (Form 45) is operated in the same way as the setting report. These two reports are used to make up the kiln record, which, as will be shown presently, summarizes the production results of each kiln. These records do not enter into the cost accounting scheme, being purely administrative records. + +6. Daily Record of Production + +The gross production for the cost period is compiled on daily records of production (Form 46) which in their + +<table> + <tr> + <td>DAILY RECORD OF PRODUCTION</td> + <td></td> + </tr> + <tr> + <td>No.</td> + <td>Employee or Gang</td> + <td>Brand</td> + <td>Designation</td> + <td>No. Pieces</td> + <td>Weight</td> + <td>Cumulative</td> + </tr> + <!-- Additional rows can be added here --> +</table> + +Form 46. Daily Brick Production Record + +turn are summarized on a monthly report. The daily record is made up from the quantities reported by hand and machine molders on the daily time slips, as already explained. The monthly record summarizes the same + +PROCESS COST SYSTEM—CLAY PRODUCTS 835 + +information as to the number of pieces and the weight of the different brands. + +7. Daily Record of Broken Bricks + +The net production of bricks for the period is determined by deducting from the gross amount, as obtained from the daily record, the quantity broken during that + +<table> + <tr> + <td colspan="6">RECORD OF BROKEN BRICKS</td> + </tr> + <tr> + <td>Class</td> + <td>Total Burned</td> + <td>Broken</td> + <td>Gross Weight of Broken</td> + <td>Charge per Brick</td> + <td>Net Cost per Brick</td> + <td>Cost per 1000</td> + </tr> + <tr> + <td>9" Head</td> + <td></td> + <td></td> + <td></td> + <td></td> + <td></td> + <td></td> + </tr> + <tr> + <td>Machine</td> + <td></td> + <td></td> + <td></td> + <td></td> + <td></td> + <td></td> + </tr> + <tr> + <td>Other</td> + <td></td> + <td></td> + <td></td> + <td></td> + <td></td> + <td></td> + </tr> + <tr> + <td>- 3%</td> + <td></td> + <td></td> + <td></td> + <td></td> + <td></td> + <td></td> + </tr> + <tr> + <td>Ch.</td> + <td></td> + <td></td> + <td></td> + <td></td> + <td></td> + <td></td> + </tr> +</table> + +Form 47. Daily Record of Broken Bricks + +period. This quantity is computed day by day on Form 47. At the end of the month the daily records are summarized on a similar monthly record which becomes the basis for computing the net cost per thousand to be charged, for breakage, to the cost of the good bricks produced—as will be shown in the final cost calculation. + +The gross cost of the broken bricks is computed by + +386 REPRESENTATIVE SYSTEMS + +multiplying the number of thousands by the price per thousand of perfect bricks (as shown later on the final cost sheet). This price includes material, labor, and expense up to the point where the bricks are set in the kiln. Obviously, the broken bricks are not worth their manufacturing or gross cost when used again as "raw material," for the reason that bats can be purchased in the market at much less than the manufacturing cost of the broken brick. Therefore, from the gross cost is deducted the proper value of the broken brick—a value based on the price that would have to be paid for bats of the same grade if purchased from outside sources. This leaves the "net cost of broken" as shown on the form. This net amount, which is manifestly one of the items of cost chargeable to the good bricks, is divided by the number of thousands of good bricks produced during the period to give the "breakage cost" per 1,000 as shown on the final cost sheet. Thus the business sells back to itself at a fair price the broken bricks, and charges production with the difference between the selling price of the by-product and the manufacturing cost incurred in its production. + +**8. Record of "Bats"** + +The price at which bats are charged in the final cost calculation is worked out in Form 48. This record states, in terms of tons, the quantity and value of the bats purchased from outside sources during the month and of the broken brick derived from manufacturing. To these figures any freight incurred and the cost of handling are added and the average cost per ton is figured for the month and to date. The average cost is + +<img>A table showing calculations related to representative systems.</img> + +PROCESS COST SYSTEM—CLAY PRODUCTS 337 + +then used as the price for bats, as will be shown in the final cost figures later. + +BATS RECORD + +<table> + <tr> + <td></td> + <td>100% Bats</td> + <td>100% Bats</td> + <td>100% Bats</td> + <td>100% Bats</td> + </tr> + <tr> + <td>Bats Purchased</td> + <td>144</td> + <td>145.00</td> + <td>145.00</td> + <td>145.00</td> + </tr> + <tr> + <td>Purchased</td> + <td></td> + <td>3.00</td> + <td>3.00</td> + <td>3.00</td> + </tr> + <tr> + <td>Rum Bats Purchased</td> + <td></td> + <td>155.00</td> + <td>155.00</td> + <td>155.00</td> + </tr> + <tr> + <td>Handling Labor</td> + <td></td> + <td>8.00</td> + <td>8.00</td> + <td>8.00</td> + </tr> + <tr> + <td>Total</td> + <td>144</td> + <td>166.00</td> + <td>166.00</td> + <td>166.00</td> + </tr> + <tr> + <td>Average Cost per Bat</td> + <td></td> + <td>1.22</td> + <td>1.22</td> + <td>1.22</td> + </tr> +</table> + +Form 48. Monthly Bats Record + +9. Kiln Record + +As the setting, burning, and drawing reports are handed in, they are summarized on Form 49. This record serves several useful purposes. The difference between the "total equivalent in" and the "total equivalent out" represents the number of broken bricks resulting from the operation of this particular kiln. As the same men usually work on the same kiln, the records reflect the capacity of different gangs. The record serves also as a check on production in that the totals for all kilns must agree with the aggregate totals of the subsidiary records. Finally, brands of an irregular size, i.e., a + +338 +REPRESENTATIVE SYSTEMS + +KILN RECORD +<table> + <tr> + <td colspan="2">CAPACITY OF EQUIVALENT</td> + <td colspan="2">TOTAL SET UP TIME (MIN)</td> + </tr> + <tr> + <td>Setting</td> + <td>Time</td> + <td>Time</td> + <td>Time</td> + </tr> + <tr> + <td>Brand</td> + <td>Set Up Time</td> + <td>Set Up Time</td> + <td>Set Up Time</td> + </tr> + <tr> + <td>Brand</td> + <td>Set Up Time</td> + <td>Set Up Time</td> + <td>Set Up Time</td> + </tr> + <tr> + <td>Brand</td> + <td>Set Up Time</td> + <td>Set Up Time</td> + <td>Set Up Time</td> + </tr> + <tr> + <td>Brand</td> + <td>Set Up Time</td> + <td>Set Up Time</td> + <td>Set Up Time</td> + </tr> + <tr> + <td>Brand</td> + <td>Set Up Time</td> + <td>Set Up Time</td> + <td>Set Up Time</td> + </tr> + <tr> + <td>Brand</td> + <td>Set Up Time</td> + <td>Set Up Time</td> + <td>Set Up Time</td> + </tr> + <tr> + <td>Brand</td> + <td>Set Up Time</td> + <td>Set Up Time</td> + <td>Set Up Time</td> + </tr> + <tr> + <td>Brand</td> + <td>Set Up Time</td> + <td>Set Up Time</td> + <td>Set Up Time</td> + </tr> + <tr> + <td>Brand</td> + <td>Set Up Time</td> + <td>Set Up Time</td> + <td>Set Up Time</td> + </tr> + <tr> + <td>Brand</td> + <td>Set Up Time</td> + <td>Set Up Time</td> + <td>Set Up Time</td> + </tr> + <tr> + <td>Brand</td> + <td>Set Up Time</td> + <td>Set Up Time</td> + <td>Set Up Time</td> + </tr> + <tr> + <td>Brand</td> + <td>Set Up Time</td> + <td>Set Up Time</td> + <td>Set Up Time</td> + </tr> + <tr> + <th colspan="4">Form #0 - Kiln Record</th> + </tr> +</table> + +<page_number>S.</page_number> + +<img>A form titled "Kiln Record" with columns for setting, time, and total set up time for various brands.</img> + +<page_number>S.</page_number> + +<page_number>S.</page_number> + +<page_number>S.</page_number> + +<page_number>S.</page_number> + +<page_number>S.</page_number> + +<page_number>S.</page_number> + +<page_number>S.</page_number> + +<page_number>S.</page_number> + +<page_number>S.</page_number> + +<page_number>S.</page_number> + +<page_number>S.</page_number> + +<page_number>S.</page_number> + +<page_number>S.</page_number> + +<page_number>S.</page_number> + +<page_number>S.</page_number> + +<page_number>S.</page_number> + +<page_number>S.</page_number> + +<page_number>S.</page_number> + +<page_number>S.</page_number> + +<page_number>S.</page_number> + +<page_number>S.</page_number> + +<page_number>S.</page_number> + +<page_number>S.</page_number> + +<page_number>S.</page_number> + +<page_number>S.</page_number> + +<page_number>S.</page_number> + +<page_number>S.</page_number> + +<page_number>S.</page_number> + +<page_number>S.</page_number> + +<page_number>S.</page_number> + +<page_number>S.</page_number> + +<page_number>S.</page_number> + +<page_number>S.</page_number> + +<page_number>S.</page_number> + +<page_number>S.</page_number> + +<page_number>S.</page_number> + +<page_number>S.</page_number> + +<page_number>S.</page_number> + +<page_number>S.</page_number> + +<watermark>Kiln Record Form #0 - Kiln Record - S. - S. - S. - S. - S. - S. - S. - S. - S. - S. - S. - S. - S. - S. - S. - S. - S. - S. - S. - S. - S. - S. - S. - S. - S. - S. - S. - S. - S. - S. - S. - S. - S. - S. - S. - S. - S. - S. - S. - S. - S. - S. - S. - S. - S. - S. - S. - S. - S. - S. - S. - S. - S. - S. - S. - S. - S. - S. - S. - S. - S. - S. - S. - S. - S. - S. - S. - S. - S. - S. - S. - S. - S. - S. - S. - S. - S. - S. - S. - S. - S. - S. - S. - S. - S. - S. - S. - S. - S. - S. - S. + +PROCESS COST SYSTEM—CLAY PRODUCTS 339 + +size other than the standard 9-inch, are reduced to their equivalent in the regular 9-inch size and shown in the "total in," "total out," and "broken" columns. The figures thus indicate whether or not the kiln has been operated to its full capacity and how one burning compares with another in efficiency. + +10. Financial Records + +The forms so far described which are peculiar to the brick manufacturing industry are used primarily for the purpose of gathering information concerning the kind and quantities of brick produced. As to financial records, there are two which are common to all industries and which play an important part in segregating costs by processes. These are the pay-roll and the voucher record or purchase journal. + +A very simple kind of pay-roll is all that is required in the ordinary brick plant. Form 50a is usually sufficient. Three columns are ruled to show the weekly wage, piece-rate earnings, and total pay of employees. Names are listed by departments. The salaries of officials and clerical employees who cannot be allocated to any particular department come under the head of administrative expense, the distribution of which will be shown later. At the end of the cost period the Pay-Roll account is credited with the labor charges to departments. + +The standard form of voucher record is used ordinarily in brick plants and is an important feature of the cost system. So far as is practicable, expenditures are classified at their source by allotting one column in this record to every department which has been made a cost + +340 +REPRESENTATIVE SYSTEMS + +FORM 50. (a) Pay-Roll Record-Brick Manufacturing Plant + +<table> + <tr> + <td>NO.</td> + <td>NAME</td> + <td>RATE</td> + <td>PERCENTAGE</td> + <td>TOTAL PAY</td> + <td>DEDUCTION</td> + <td>TOTAL NET</td> + <td>REMARKS</td> + </tr> + <tr> + <td></td> + <td></td> + <td></td> + <td></td> + <td></td> + <td></td> + <td></td> + <td></td> + </tr> +</table> + +<img>A blank Pay-Roll form with columns for NO., NAME, RATE, PERCENTAGE, TOTAL PAY, DEDUCTION, TOTAL NET, and REMARKS.</img> + +**PROCESS COST SYSTEM—CLAY PRODUCTS** <page_number>341</page_number> + +division. Expenditures which cannot be departmentalized on the register, such as taxes and insurance or the purchase of a plant asset, are entered in a "Sundry" column. The operation and ruling of the voucher register and the purchase journal have already been explained in Volume I of "Business Accounting." The point to note here is that all expenditures other than those for wages and for items paid for in cash or its equivalent are first recorded in the voucher record. + +**11. Fixed Charges Sheet** + +An illustration of a fixed charges schedule is given in Form 506 (page 342). The left-hand page of the form shows an analysis of the investment in lands, buildings, and equipment and the apportionment of their values among departments. Only in the case of rent or the maintenance and up-keep of building is the apportionment based on floor space; in the other cases values are taken into consideration. Thus, while the crushing and grinding department occupies 4% of the floor space of the plant, it is assigned only 1% of the value of the buildings by reason of its being located in an inexpensive frame structure. Appraised values as well as the actual space occupied are thus taken into consideration. + +The distribution of the fixed charges is shown on the right-hand page. The percentages of depreciation estimated for each department are applied to the appraised values shown in the left part of the form. Taxes are apportioned according to the percentages worked out in the column headed "Total Buildings and Equipment"; insurance is distributed according to the percentages shown under the headings "Buildings" and + +<img>A scanned page from a book, specifically page 341, titled "PROCESS COST SYSTEM—CLAY PRODUCTS," with text discussing fixed charges sheet and process cost system.</img> + +342 REPRESENTATIVE SYSTEMS + +**FIXED CHARGES SHEET** + +| Densities | Flow Rate | Balance of Investment | Total Investment | Total Investment | Total Investment | Total Investment | Total Investment | +|---|---|---|---|---|---|---|---| +| **Densities** | **Flow Rate** | **Balance of Investment** | **Total Investment** | **Total Investment** | **Total Investment** | **Total Investment** | **Total Investment** | +| 0.000 | 5000 | $1,000,000 | $1,000,000 | $1,000,000 | $1,000,000 | $1,000,000 | $1,000,000 | +| 1.5% | 25,000 | $25,000 | $25,000 | $25,000 | $25,000 | $25,000 | $25,000 | +| 3.5% | 17,500 | $17,500 | $17,500 | $17,500 | $17,500 | $17,500 | $17,500 | +| 6.5% | 8,750 | $8,750 | $8,750 | $8,750 | $8,750 | $8,750 | $8,750 | +| 13.5% | 4,375 | $4,375 | $4,375 | $4,375 | $4,375 | $4,375 | $4,375 | +| 26.5% | 2,187.5 | $2,187.5 | $2,187.5 | $2,187.5 | $2,187.5 | $2,187.5 | $2,187.5 | +| 46.5% | 1,193.75 | $1,193.75 | $1,193.75 | $1,193.75 | $1,193.75 | $1,193.75 | $1,193.75 | +| 66.5% | 696.875 | $696.875 | $696.875 | $696.875 | $696.875 | $696.875 | $696.875 | +| 96.5% | 348.4375 | $348.4375 | $348.4375 | $348.4375 | $348.4375 | $348.4375 | $348.4375 | + +**Fixed Charges Sheet** + +| Fixed Charges Sheet - Approval of Charge Sheet | +|---| +| Fixed Charges Sheet - Approval of Charge Sheet | +| Fixed Charges Sheet - Approval of Charge Sheet | +| Fixed Charges Sheet - Approval of Charge Sheet | +| Fixed Charges Sheet - Approval of Charge Sheet | +| Fixed Charges Sheet - Approval of Charge Sheet | +| Fixed Charges Sheet - Approval of Charge Sheet | +| Fixed Charges Sheet - Approval of Charge Sheet | + +Forms 86 (b) Schedule of Fixed Charges-Brick Manufacturing Plant + +**PROCESS COST SYSTEM—CLAY PRODUCTS** <page_number>343</page_number> + +"Equipment," and interest on investment according to the percentages shown under "Total Investment." After the annual department charge is worked out in this way the charge for a cost period of any length can readily be determined. In the last column of Form 50b the fixed charges are shown for periods of four and five weeks. + +**12. Cost Ledger** + +The cost ledger is composed of loose-leaf sheets so ruled as to show the figures for the current month and the cumulative figures for the year. (See Forms 51-53.) Each sheet contains a sufficient number of columns for six months. The distribution of the two service departments, administration and power—as illustrated by Form 51—is worked out for each month; and the "cost per ton" or "per thousand," as the case may be, is figured below the entries on the process cost sheets. This book therefore contains in great detail all the information as to costs required by the management. + +Accounts on the general ledger are carried with each process department for the purpose of charging Finished Goods account with the cost of the production for the period. In the process accounts on the general ledger the comparative figures and other details shown on the cost ledger are, of course, omitted. The control of the cost ledger is effected by comparing the cost of the finished goods as shown on the general ledger with the figures derived by multiplying the current cost of brick per thousand (as worked out in the final cost calculation in § 15) by the number of thousand bricks produced during the period. + +<img>A page from a book titled "PROCESS COST SYSTEM—CLAY PRODUCTS" showing a table or chart.</img> + +344 REPRESENTATIVE SYSTEMS + +**13. Service Departments** + +In the average brick plant, power and administrative expenses cover the services rendered production. + +<table> + <thead> + <tr> + <th>ADMINISTRATIVE</th> + <th>MONTH OF JULY</th> + <th>YEAR TO DATE</th> + </tr> + </thead> + <tbody> + <tr> + <td>Executive Salaries</td> + <td></td> + <td>$800.00</td> + </tr> + <tr> + <td>Office Salaries</td> + <td></td> + <td>150.00</td> + </tr> + <tr> + <td>Office Expense</td> + <td></td> + <td>41.50</td> + </tr> + <tr> + <td>Telephone and Telegraph</td> + <td></td> + <td>23.40</td> + </tr> + <tr> + <td>Postage</td> + <td></td> + <td>83.10</td> + </tr> + <tr> + <td>Utilities</td> + <td></td> + <td>5.25</td> + </tr> + <tr> + <td>Insurance and Taxes on Office</td> + <td></td> + <td>9.75</td> + </tr> + <tr> + <td>Depreciation on Office</td> + <td></td> + <td>3.00</td> + </tr> + <tr> + <td>Total Monthly Expense.</td> + <td></td> + <td>$768.00</td> + </tr> + <tr> + <td>Less Charge to Distributing 25%</td> + <td></td> + <td>192.00</td> + </tr> + <tr> + <td>Charge to Works.</td> + <td></td> + <td>$576.00</td> + </tr> + <tr> + <td>Administrative</td> + <td></td> + <td>$376.00</td> + </tr> + <tr> + <td>Superintendent</td> + <td></td> + <td>200.00</td> + </tr> + <tr> + <td>Watchman</td> + <td></td> + <td>65.00</td> + </tr> + <tr> + <td>Total to Works.</td> + <td></td> + <td>$841.00</td> + </tr> + </tbody> +</table> + +Distribution: +Crushing and Grinding 10% $ 84.10 +Machine-Made Brick 10% 84.10 +Tunnel Drying - +Hand Molding, 9 inch 20% 168.20 +Shape Molding 25% 210.25 +Hot Floor Drying - +Setting 10% 84.10 +Burning 10% 84.10 +Shipping and Labor 15% 126.15 + +Form 81 Cost Ledger-Administrative Account + +**PROCESS COST SYSTEM—CLAY PRODUCTS** <page_number>345</page_number> + +Unless it is desired to subdivide office and other miscellaneous expenses under different heads, all such items are charged to the administrative department. A portion of this expense is usually allocated to the selling or distributing department (as shown on page 344) if the manager and office force devote part of their time to this end of the business. The total works expense for the period is apportioned over the process departments on the basis of the number of men employed in each. The cost ledger entries on pages 344 and 346 illustrate the customary procedure. + +Power expense is handled in the same way but the distribution, of course, is made only to the departments utilizing power and in proportion to their estimated consumption. + +**14. Process Accounts** + +The process accounts on the cost ledger are debited with their share of the fixed charges as shown on the schedule of fixed charges (Form 50b), with the labor as shown on the pay-roll, with purchases of supplies and repair parts as taken from the voucher register, and with the estimated cost of heat or power. These entries cover all the items of cost. In a small brick plant, or any process factory of small size, minor repairs are usually carried out by the "handy man" of the department, or perhaps by a mechanic from the power house; major repairs are turned over to an outside agency. In the latter case, repair expense can be charged direct from the voucher register. In the same way, supplies can be charged either to the department requisitioning them or, if they are for the general use of several depart- + +<img>A page from a book or report showing a table titled "Process Cost System—Clay Products." It includes columns for various costs and expenses, such as "Fixed Charges," "Labor," "Supplies," "Repair Parts," "Heat," and "Power." There are also rows for different departments or processes, with corresponding amounts listed under each category.</img> + +# 846 REPRESENTATIVE SYSTEMS + +ments, the invoice cost can be proportionately divided. +In a large organization it would be necessary to operate stores and repair departments, and allocate the expense by means of stores requisitions and standing order cost sheets. + +<table> + <tr> + <td>Cost of Clay</td> + <td>Month of July</td> + <td>Year to Date</td> + </tr> + <tr> + <td>Royalties</td> + <td>$ 10.40</td> + <td></td> + </tr> + <tr> + <td>Labor</td> + <td>149.40</td> + <td></td> + </tr> + <tr> + <td>Miscellaneous Supplies</td> + <td>10.20</td> + <td></td> + </tr> + <tr> + <td>Freight</td> + <td>48.10</td> + <td></td> + </tr> + <tr> + <td>Hauling</td> + <td>41.90</td> + <td></td> + </tr> + <tr> + <td>Total Cost.</td> + <td></td> + <td>$260.00</td> + </tr> + <tr> + <td>Total Tons Clay</td> + <td></td> + <td>1,040</td> + </tr> + <tr> + <td>Cost per Ton.</td> + <td></td> + <td>$ 0.25</td> + </tr> +</table> + +<table> + <tr> + <td>MACHINE DEPT.</td> + <td>Month of July</td> + <td>Year to Date</td> + </tr> + <tr> + <td>Labor</td> + <td>$292.09</td> + <td></td> + </tr> + <tr> + <td>Repairs to Machines.</td> + <td>31.20</td> + <td></td> + </tr> + <tr> + <td>Supplies</td> + <td>11.50</td> + <td></td> + </tr> + <tr> + <td>Share of Administrative</td> + <td>84.10</td> + <td></td> + </tr> + <tr> + <td>Share of Sales</td> + <td>20.00</td> + <td></td> + </tr> + <tr> + <td>Share of Fixed Charge</td> + <td>85.29</td> + <td></td> + </tr> + <tr> + <td>Total Operating Cost.</td> + <td></td> + <td>$932.09</td> + </tr> + <tr> + <td>Production</td> + <td></td> + <td>700,000</td> + </tr> + <tr> + <td>Cost per 1,000.</td> + <td></td> + <th>$ 1.83</th><th></th><th></th><th></th><th></th><th></th><th></th><th></th><th></th><th></th><th></th><th></th><th></th><th></th><th></th><th></th><th></th><th></th><th></th><th></th><th></th><th></th><th></th><th></th><th></th><th></th><th></th><th></th><th></th><th></th><th></th><th></th><th></th><th></th><th></th><th></th><th></th><th></th><th></th><th></th><th></th><th></th><th></th><th></th><th></th><th></th><th></th><br/></tr><br/> +<br/> +<br/> +<br/> +<br/> +<br/> +<br/> +<br/> +<br/> +<br/> +<br/> +<br/> +<br/> +<br/> +<br/> +<br/> +<br/> +<br/> +<br/> +<br/> +<br/> +<br/> +<br/> +<br/> +<br/> +<br/> +<br/> +<br/> +<br/> +<br/> +<br/> +<br/> +<br/> +<br/> +<br/> +<br/> +<br/> +<br/> +<br/> +<br/> +<br/> +<br/> +<br/> +<br/> +<br/> +<br/> +<br/> +<br/> +<br/> +<br/> +<br/> +<br/> +<br/> +<br/> +<br/> +<br/> +<br/> +<br/> +<br/> +<br/> +<br/> +<br/> +<br/> +<br/> +<br/> +<br/> +<br/> +<br/> +<br/> +<br/> +<br/> +<br/> +<br/> +<br/> +<br/> +<br/> +<br/> +<br/> +<br/> +<br/> +<br/> +<br/> +<br/> +<br/> +<form_82_cost_ledger_process_accounts_1_0_0_0_0_0_0_0_0_0_0_0_0_0_0_0_0_0_0_0_0_0_0_0_0_0_0_0_0_0_0_0_0_0_0_0_0_0_0_0_0_0_0_0_0_0_0_0_0_0_0_0_0_0_0_0_0_0_0_0_0_0_0_0_0_0_0_0_0_0_0_0_0_0_0_0_0_0_0_0_0_0_0_0_62_cost_ledger_process_accounts_form__82_cost_ledger_process_accounts_form__82_cost_ledger_process_accounts_form__82_cost_ledger_process_accounts_form__82_cost_ledger_process_accounts_form__82_cost_ledger_process_accounts_form__82_cost_ledger_process_accounts_form__82_cost_ledger_process_accounts_form__82_cost_ledger_process_accounts_form__82_cost_ledger_process_accounts_form__82_cost_ledger_process_accounts_form__82_cost_ledger_process_accounts_form__82_cost_ledger_process_accounts_form__82_cost_ledger_process_accounts_form__82_cost_ledger_process_accounts_form__82_cost_ledger_process_accounts_form__82_cost_ledger_process_accounts_form__82_cost_ledger_process_accounts_form__82_cost_ledger_process_accounts_form__82_cost_ledger_process_accounts_form__82_cost_ledger_process_accounts_form__82_cost_ledger_process_accounts_form__82_cost_ledger_process_accounts_form__82_cost_ledger_process_accounts_form__82_cost_ledger_process_accounts_form__82_cost_ledger_process_accounts_form__82_cost_ledger_process_accounts_form__82_cost_ledger_process_account + +PROCESS COST SYSTEM—CLAY PRODUCTS <page_number>347</page_number> + +As one process cost account is much like another, two examples will suffice to illustrate their operation—one showing the cost per ton of the clay produced and the other the cost per thousand of the machine process of brick molding. It is apparent that until the clay and bats are crushed and ground, and take form and shape, the cost cannot be computed in thousands. For this reason some processes are computed by the ton and others by the thousand. + +**15. Summary of Cost** + +The make-up of the final cost calculation is simple. As already noted, the unit of production is 1,000 9-inch bricks and 4,000 of these weigh approximately one ton. Therefore, when computing the final cost, the 3 tons of clay and the 1 ton of bats composing the 4 tons of clay and bats—the raw material of the product—are priced at their unit costs, and these costs are entered on the page of the cost ledger devoted to an analysis of the cost of brick. The unit or basic costs of the remaining processes are added thereto to give the “works cost” which is also the price at which broken brick shall be charged back to the factory. To this price are then added the expenses of handling and shipping the product and the expense incurred by breaking, giving the total factory cost per thousand as shown on page 348. + +The correctness of these figures, as already stated, can be proved by multiplying the number of thousand bricks produced during the period (irregular shapes being reduced to their 9-inch equivalents) by the total factory cost. The result should equal the amount deb- + +<img>A page from a book with text discussing process cost systems for clay products.</img> + +348 REPRESENTATIVE SYSTEMS + +<table> + <tr> + <td>TOTAL COST OF 9-INCH MACHINE BRICK</td> + <td>MONTH OF JULY</td> + </tr> + <tr> + <td>3 tons Clay at 25 cents.</td> + <td>$ .75</td> + </tr> + <tr> + <td>1 ton Bats at $1.31.</td> + <td>1.31</td> + </tr> + <tr> + <td>Crushing and Grinding, 4 tons at 49 cents.</td> + <td>1.96</td> + </tr> + <tr> + <td>Machine Dept.</td> + <td>1.33</td> + </tr> + <tr> + <td>Tunnel Drying Dept.</td> + <td>2.74</td> + </tr> + <tr> + <td>Setting Dept.</td> + <td>.35</td> + </tr> + <tr> + <td>Burning Dept.</td> + <td>.90</td> + </tr> + <tr> + <td>Works Cost (Price of Broken)</td> + <td>$ .38</td> + </tr> + <tr> + <td>Shipping and Labor.</td> + <td>.51</td> + </tr> + <tr> + <td>Breakage Cost.</td> + <td>.24</td> + </tr> + <tr> + <td>Total Factory Cost.</td> + <td>$10.08</td> + </tr> +</table> + +Form 55. Cost Ledger-Summary of Costs + +ited to Finished Goods account on the general ledger. +The cost of special brands of an irregular shape can be proved by multiplying their equivalent in 9-inch bricks (as shown on the kiln record, Form 49) and comparing the result with the sum of the cost of the various processes. + +REVIEW QUESTIONS + +1. What type of cost system is adapted to extractive industries? +2. What system of cost-finding is best suited to meet the needs of a manufacturer of clay products? +3. How is time kept on work in a brick-making plant? +4. What records of production should be kept in a brick factory? +5. What process accounts are required in a brick-making plant and how are they operated? + +CHAPTER XXVI + +ESTIMATED COSTS + +1. Nature of Estimating Cost System + +An estimating cost system is a modification of a job order system. Instead of calculating costs on one or a group of like articles, costs are computed by lines or groups of different articles. The total costs of the group are then compared with those based on an estimate of the cost of each article or group of articles in the line. In other words, instead of separately computing the cost of each job, a number of jobs are combined. Total costs are then controlled by comparing them with those based on a careful analysis, made in advance, of what the components of the combination ought to cost. The estimated figures are based, when possible, on past performances. Sometimes the system is spoken of as predetermined job costs. + +The chief merit of the estimating method of cost-finding is that in certain cases satisfactory results can be obtained with much less clerical work and fewer forms than are needed to compute job order costs. While the estimated figures do not give the exact cost of each article made, this, as will be seen later, is unnecessary in certain lines of business. All that the system aims to do is to show the manufacturer how much profit (or loss) he has made on certain lines or groups as a whole, and the reason for any rise or fall in their cost of production. If the manufacturer wants more + +<page_number>30</page_number> + +350 REPRESENTATIVE SYSTEMS + +than this, if he desires to know the actual cost of certain articles in a particular line, he must apply the mechanism of a job order system to those particular articles. The estimating system is thus incomplete and is to be commended only under certain conditions, as discussed in the next section. + +2. Application of Estimating Cost System + +Cost-finding by means of estimates is in many instances the only practicable plan. The intrinsic value of the product may be so small, or one article may differ so slightly from another in the same line that the expense of figuring costs for each article becomes prohibitive. Take for example the manufacture of cheap jewelry. The lines, consisting of badges, scarf pins, rings, brooches, pendants, and the like, may be made in thousands of different styles and sold at hundreds of different prices. In such a case, detailed costs on each article are impracticable and unnecessary. The manufacturer is interested in the profit on a line as a whole, or on a number of new styles in a line. The cost of any single article is so small a fraction of the whole that it is not worth considering in detail. Also the selling price may be based as much upon appearance and popular demand as upon cost. + +Another example is the manufacture of notions. In this and analogous instances only the simplest of methods is practicable. The office staff will in many cases consist of a bookkeeper with possibly an assistant and one or two stenographers. These employees will have neither the time nor the necessary qualifications to attend to a complete cost system. Predetermined esti- + +<table> + <tr> + <td>350</td> + <td>REPRESENTATIVE SYSTEMS</td> + </tr> + <tr> + <td></td> + <td>than this, if he desires to know the actual cost of certain articles in a particular line, he must apply the mechanism of a job order system to those particular articles. The estimating system is thus incomplete and is to be commended only under certain conditions, as discussed in the next section.</td> + </tr> + <tr> + <td></td> + <td>2. Application of Estimating Cost System</td> + </tr> + <tr> + <td></td> + <td>Cost-finding by means of estimates is in many instances the only practicable plan. The intrinsic value of the product may be so small, or one article may differ so slightly from another in the same line that the expense of figuring costs for each article becomes prohibitive. Take for example the manufacture of cheap jewelry. The lines, consisting of badges, scarf pins, rings, brooches, pendants, and the like, may be made in thousands of different styles and sold at hundreds of different prices. In such a case, detailed costs on each article are impracticable and unnecessary. The manufacturer is interested in the profit on a line as a whole, or on a number of new styles in a line. The cost of any single article is so small a fraction of the whole that it is not worth considering in detail. Also the selling price may be based as much upon appearance and popular demand as upon cost.</td> + </tr> + <tr> + <td></td> + <td>Another example is the manufacture of notions. In this and analogous instances only the simplest of methods is practicable. The office staff will in many cases consist of a bookkeeper with possibly an assistant and one or two stenographers. These employees will have neither the time nor the necessary qualifications to attend to a complete cost system. Predetermined esti-</td> + </tr> +</table> + +ESTIMATED COSTS <page_number>351</page_number> + +mates meet the needs of such a case equally as well as they meet the needs of a large manufacturing business producing a variety of styles in which the clerical expense of figuring costs in detail would be disproportionate to the value of the product. + +3. Use of the Estimating Cost System + +The estimate and test plan of cost-finding—as the estimating system is frequently called—gives satisfactory results only when productive labor is either paid for at piece rates or can be approximately calculated in advance, and when overhead expense does not vary widely from one period to another. Starting with these essential conditions (which are usually found in the industries just cited) the time tickets and other records generally handled by foremen or employees are dispensed with and costs are recorded directly on the books. To this end the output of the factory is divided into lines and accounts are opened with each line to collect the cost of material, labor, and overhead. + +The division of the product into lines must be determined from the facts of the case. The greater the similarity between the articles which compose a line, the more closely can the cost of any one article be estimated. Wide ranges in cost and selling price within a line may lead to the sale of some of the articles at a loss which has to be recouped by the profit made on other goods. + +It may be noted that as each new line involves the opening of three ledger accounts and the devising of means to keep the material, labor, and indirect expense of each line separately—expense is handled as a percentage of labor—the limits are soon reached at which + +<page_number>352</page_number> +**REPRESENTATIVE SYSTEMS** + +practical results can be obtained by the use of an estimating cost system. + +**4. Basic Principles** + +It is apparent that the manufacturing expenditures made during a given period plus the beginning inventory and minus the closing inventory represent the cost of the goods sold during the period if both inventories are priced at the same figures. If now a count is kept of the quantities of goods produced by items and these items are priced at figures estimated to be their actual manufacturing cost, the opening inventory plus the expenditures for the period should equal the estimated cost of the quantities sold plus the closing inventory— if the estimated prices are correct. To illustrate, if the estimated cost of several lots of goods sold during a period totals $1,000, and the opening and closing inventories are alike, then the estimated cost of each lot may be considered to be correct if it is found that the manufacturing cost also equals $1,000 when the books are closed at the end of the period. If the manufacturing cost is more than $1,000, then the estimates were too low; if less, they were too high. + +The estimate and test plan of cost-finding is based on the foregoing simple principle. To condense the description of the method and to explain the book entries required in its operation, four schedules showing the sources of the figures for journalizing are given in the present chapter. For the sake of simplicity, figures and entries for one line only are given, it being of course understood that exactly the same procedure is followed when the output is divided into two or more lines. + +ESTIMATED COSTS <page_number>353</page_number> + +**5. Estimate of Cost** + +Much of the value of cost figures lies in a comparison of performances. When lines of goods closely resemble each other, past experience enables a close estimate to be made of the probable cost of a new line and past performances enable a close watch to be kept on the current cost of old lines. In this way standards are established and any serious deviation from them calls for instant investigation. + +In controlling costs by means of estimates the first step is to prepare an itemized statement of all expenses for the year and ascertain the proportion applicable to each cost period. As the figures are for the factory as a whole, this is a simple matter. The pay-roll is then analyzed to find the average cost of the productive labor for a given cost period and from these two sets of figures the average ratio of expense to direct labor can be determined. In factories producing lines of small intrinsic value the overhead will be comparatively low, ranging from 20 to 60%. In the illustrative schedules which follow, expense is assumed to be 50% of the direct labor cost. + +With this ratio determined, estimates can be compiled of the cost of each article in the different lines made. If work is paid for at piece rates the labor cost can be very closely estimated; but if paid for on hourly rates foremen must be consulted and asked to figure on this element. The material cost estimate should present no difficulty. The purchase price of material is a matter of record and therefore by weighing, or determining in some other way, the quantity of material used in the production of a certain number of articles and allowing + +<img>A page from a book with text discussing estimated costs.</img> + +354 +REPRESENTATIVE SYSTEMS + +for any scrap, a close estimate can be made. With the foregoing figures as a basis, a schedule is made out as shown below, giving each article or style in the line: + +Cost per Dozen Pairs of Line No. 1 + +<table> + <thead> + <tr> + <th>Style No.</th> + <th>Material</th> + <th>Labor</th> + <th>Indirect Expense</th> + </tr> + </thead> + <tbody> + <tr> + <td>100</td> + <td>$1.00</td> + <td>$ .50</td> + <td>$0.25</td> + </tr> + <tr> + <td>110</td> + <td>1.25</td> + <td>.60</td> + <td>.30</td> + </tr> + <tr> + <td>120</td> + <td>1.50</td> + <td>.70</td> + <td>.35</td> + </tr> + <tr> + <td>130</td> + <td>2.00</td> + <td>1.00</td> + <td>.50</td> + </tr> + <tr> + <td>145</td> + <td>2.50</td> + <td>1.20</td> + <td>.60</td> + </tr> + <tr> + <td>160</td> + <td>3.00</td> + <td>1.40</td> + <td>.70</td> + </tr> + </tbody> +</table> + +It should be noted that the above estimate is based on the unit of manufacture which may be a dozen, a gross, so many hundreds, or any other measure. It does not indicate the quantity to be manufactured. It merely gives the details of what is expected to be the material, labor, and overhead cost of certain articles in line No. 1 which are designated by their style number. These estimates are the backbone of the system and should be made with the greatest possible care. + +6. Opening Inventory +Having estimated the cost of the items in the line, an inventory is taken for the purpose of opening the three ledger accounts kept with that line. The opening figures are obtained by extending and adding the estimated costs of the goods on hand of the line to be manufactured. Any work in process should be taken as representing a certain quantity of finished goods—if one-third finished, one-third the quantity; if one-half finished, one-half; and so on. Any raw material on hand of the kind used in the manufacture of the line, + +ESTIMATED COSTS 355 + +should be valued and added to the footing of the material price column. In the example given, it is assumed for the sake of simplicity that there is no raw material on hand. + +OPENING INVENTORY + +<table> + <thead> + <tr> + <th>Quantity</th> + <th>Style No.</th> + <th colspan="2">Material</th> + <th colspan="2">Labor</th> + <th colspan="2">Indirect Expense</th> + </tr> + <tr> + <td>Dosen Pairs</td> + <td></td> + <td>Dosen Pairs</td> + <td>Total Dosen Pairs</td> + <td>Dosen Pairs</td> + <td>Total Dosen Pairs</td> + <td>Dosen Pairs</td> + <td>Total Dosen Pairs</td> + </tr> + </thead> + <tbody> + <tr> + <td>1,000</td> + <td>100</td> + <td>81.00</td> + <td>$1,000</td> + <td>80.50</td> + <td>$ 500</td> + <td>80.25</td> + <td>250</td> + </tr> + <tr> + <td>2,500</td> + <td>110</td> + <td>1.25</td> + <td>3,125</td> + <td>.60</td> + <td>L500</td> + <td>.30</td> + <td>750</td> + </tr> + <tr> + <td>5,000</td> + <td>130</td> + <td>.85</td> + <td>4,625</td> + <td>.30</td> + <td>L450</td> + <td>.15</td> + <td>750</td> + </tr> + <tr> + <td>2,500</td> + <td>130</td> + <td>1.25</td> + <td>4,625</td> + <td>1.00</td> + <td>4,625</td> + <td>.30</td> + <td>L1,385</td> + </tr> + <tr> + <td>1,250</td> + <td>145</td> + <td>.85</td> + <td>3,000</td> + <td>1.20</td> + <td>L440</td> + <td>.60</td> + <td>720</td> + </tr> + <tr> + <td>900</td> + <td>160</td> + <td>.85</td> + <td>2,760</td> + <td>1.40</td> + <td>L260</td> + <br/> + .70 + </tr> + + <!-- Total Row --> + <!-- Material --> + <!-- Labor --> + <!-- Indirect Expense --> + <!-- To General Ledger Account --> + </tbody> + <tfoot style="font-size: smaller;"> + <!-- Total Row --> + <!-- Material --> + <!-- Labor --> + <!-- Indirect Expense --> + <!-- To General Ledger Account --> + </tfoot> + <!-- Total Row --> + <!-- Material --> + <!-- Labor --> + <!-- Indirect Expense --> + <!-- To General Ledger Account --> + <!-- Opening inventory. --> + <!-- (Opening inventory.) --> + <!-- Actual Manufacturing Cost --> + <!-- At the close of the period the expenditures for the three elements of manufacturing cost are summarized and debited to their proper accounts by journal entry as shown below. The sources of the figures are as follows: Assuming that work is paid for at piece rates, --> + <!-- $14,575.00 --> + <!-- $7,650.00 --> + <!-- $3,525.00 --> + <!-- $25,150.00 --> + <!-- (Opening inventory.) --> + <!-- Actual Manufacturing Cost --> + <!-- At the close of the period the expenditures for the three elements of manufacturing cost are summarized and debited to their proper accounts by journal entry as shown below. The sources of the figures are as follows: Assuming that work is paid for at piece rates, --> + <!-- $14,575.00 --> + <!-- $7,650.00 --> + <!-- $3,525.00 --> + <!-- $25,150.00 --> + <!-- (Opening inventory.) --> + <!-- Actual Manufacturing Cost --> + <!-- At the close of the period the expenditures for the three elements of manufacturing cost are summarized and debited to their proper accounts by journal entry as shown below. The sources of the figures are as follows: Assuming that work is paid for at piece rates, --> + <!-- $14,575.00 --> + <!-- $7,650.00 --> + <!-- $3,525.00 --> + <!-- $25,150.00 --> + <!-- (Opening inventory.) --> + +356 REPRESENTATIVE SYSTEMS + +the mechanism used in computing wages will serve also in segregating on the pay-roll the direct labor cost of the different lines. If wages are paid for at hourly rates, either productive employees must be segregated on the pay-roll by lines of work and foremen instructed to report the transfer of workers from one line to another, or a simple system of time-keeping must be devised to classify productive work by lines. + +The classification of raw material purchases by lines should be an equally simple matter. If, for example, materials of a certain kind, size, or quality are exclusively used in the manufacture of certain articles, these articles might with advantage be grouped into a separate line. The material cost of the various lines could then be classified at its source by allotting a column to each line in the purchase journal or voucher register. + +Overhead is charged to each line in proportion to the total labor cost at the percentage rate applied to the estimated figures. The following journal entry illustrates the bookkeeping procedure: + +<table> + <tr> + <td>Material Purchases</td> + <td>$158,825.00</td> + </tr> + <tr> + <td>Direct Labor</td> + <td>74,445.00</td> + </tr> + <tr> + <td>Indirect Expense</td> + <td>37,447.50</td> + </tr> + <tr> + <td>To General Ledger Account.</td> + <td>$265,717.50</td> + </tr> +</table> + +8. Closing Inventory + +At the end of the period a closing inventory is prepared which in no way differs from the opening inventory excepting, of course, that the quantity of goods varies according to the tally. The following schedule and journal entry make clear the bookkeeping procedure: + +ESTIMATED COSTS 357 + +CLOSING INVENTORY + +| QUANTITY | MATERIAL | LABOR | INDIRECT EXPENSE | +|---|---|---|---| +| Dozen Pairs | Spots No. | Dozen Pairs | Total | Dozen Pairs | Total | Dozen Pairs | Total | +| 800 | 100 | $1.00 | $800 | $0.50 | $400 | $0.25 | $200.00 | +| 1,200 | 110 | 1.25 | 1,500 | .60 | 750 | .30 | 360.00 | +| 250 | 120 | 1.50 | 375 | .70 | 275 | .38 | 87.60 | +| 500 | 145 | 2.50 | 1,250 | .60 | 750 | .60 | 450.00 | +| 1,000 | 145 | 2.50 | 2,500 | .60 | 1,250 | .60 | 600.00 | +| 750 | 160 | 2.25 | 1,625 | .70 | 1,375 | .70 | 925.50 | +| | | | $6,425 | | $4,845 | | $9,225.50 | + +General Ledger Account. $14,499.50 +To Material... $8,425.00 +" Labor... ...$4,945.00 +" Indirect Expense... ...$2,922.50 +(Closing inventory.) + +9. Cost of Goods Sold + +So far three accounts—material, labor, and expense—have been charged with the current manufacturing cost of the line and the value of its opening inventory; they have also been credited with the value of the closing inventory. The balances of these accounts therefore represent the actual cost of the goods sold during the period, divided into its elements of material, labor, and expense. If now the estimated material, labor, and expense cost of the items of this line sold during the period is computed and the three accounts are then credited with the estimated figures, a credit balance in one or more of these accounts would indicate that the estimated elements of cost were too high; a debit balance would indicate that they were too low. + +358 REPRESENTATIVE SYSTEMS + +To furnish the necessary figures for these credit entries the quantity of each item sold is extended at its estimated price and the resulting figures are credited to their respective accounts, the offsetting debit being to the Cost of Goods Sold account. The accompanying schedule and journal entry illustrate the method: + +<table> + <tr> + <td>QUANTITY</td> + <td>STYLE No.</td> + <td>MATERIAL</td> + <td>Labor</td> + <td>Indirect Expense</td> + </tr> + <tr> + <td>Dosen Pairs</td> + <td>No.</td> + <td>Total Dosen Pairs</td> + <td>Total</td> + <td>Dosen Pairs</td> + <td>Total</td> + <td>Dosen Pairs</td> + <td>Total</td> + </tr> + <tr> + <td>10,000</td> + <td>100</td> + <td>$1.00</td> + <td>$10,000</td> + <td>$0.50</td> + <td>8,500</td> + <td>$0.25</td> + <td>$2,500</td> + </tr> + <tr> + <td>20,000</td> + <td>110</td> + <td>1.25</td> + <td>25,000</td> + <td>60</td> + <td>12,000</td> + <td>3.00</td> + <td>6,000</td> + </tr> + <tr> + <td>5,000</td> + <td>120</td> + <td>1.50</td> + <td>7,500</td> + <td>-7.0</td> + <td>3,500</td> + <td>-3.5</td> + <td>1,750</td> + </tr> + <tr> + <td>25,000</td> + <td>135</td> + <td>1.75</td> + <td>43,750</td> + <td>96.83</td> + <td>22,875</td> + <td>-96.83</td> + <td>11,438</td> + </tr> + <tr> + <td>15,000</td> + <td>145</td> + <td>2.50</td> + <td>37,500</td> + <td>129.69</td> + <td>18,750</td> + <td>-96.83</td> + <table><tbody><tr><th style="text-align: right;">Total:</th><th style="text-align: right;">$877,369.99</th></tr></tbody></table><table><tbody><tr><th style="text-align: right;">Cost of Goods Sold:</th><th style="text-align: right;">$276,235.69.99</th></tr></tbody></table><table><tbody><tr><th style="text-align: right;">Material:</th><th style="text-align: right;">$160,000.99.</th></tr></tbody></table><table><tbody><tr><th style="text-align: right;">Labor:</th><th style="text-align: right;">77,500.99.</th></tr></tbody></table><table><tbody><tr><th style="text-align: right;">" Indirect Expense:</th><th style="text-align: right;">$8,758.99.</th></tr></tbody></table> + +10. Factory Ledger + +After the foregoing journal entries have been posted to their proper ledger accounts, adjusting (i.e., closing) entries are made debiting or crediting, as the case may require, the Cost of Goods Sold account. If in making the adjustment it is necessary to charge material, this indicates that the cost estimates for material are too high. A corresponding credit adjustment is made to the Cost of Goods Sold account. If the adjust- + +ESTIMATED COSTS <page_number>359</page_number> + +ment calls for a credit to the Material account, this indicates that the estimates of material have been too low. A charge is then made to the Cost of Goods Sold account. +The Labor and Indirect Expense accounts have to be adjusted in like manner and the amount of the adjustment shows to what extent the cost estimates are incorrect. When discrepancies from month to month indicate that the estimates of any elements of cost are too high or too low, they should be revised accordingly. + +After the adjustments have been made, the debit balance to Cost of Goods Sold account, into which the manufacturing accounts are closed, will obviously represent the total cost of all the articles of one particular line which have been made during the period. This balance is closed out to the Cost of Goods Sold account. + +FACTORY LEDGER ACCOUNTS + +<table> + <thead> + <tr> + <th>MATERIAL</th> + <th></th> + <th></th> + <th></th> + </tr> + </thead> + <tbody> + <tr> + <td>Jan. 1</td> + <td>Jan. 31</td> + <td>Cost of Goods Sold.</td> + <td>$160,000.00</td> + </tr> + <tr> + <td>Inventory</td> + <td>8,147,500</td> + <td>Inventory</td> + <td>8,425.00</td> + </tr> + <tr> + <td>Purchases</td> + <td>153,825</td> + <td></td> + <td></td> + </tr> + <tr> + <td>Adjustment</td> + <td>25.00</td> + <td></td> + <td></td> + </tr> + <tr> + <td></td> + <td>$168,425.00</td> + <td></td> + <td>$168,425.00</td> + </tr> + </tbody> +</table> + +<table> + <thead> + <tr> + <th>Labor</th> + <th></th> + <th></th> + <th></th> + </tr> + </thead> + <tbody> + <tr> + <td>Jan. 1</td> + <td>Jan. 31</td> + <td>Cost of Goods Sold.</td> + <td>$77,500.00</td> + </tr> + <tr> + <td>Inventory</td> + <td>8,736.00</td> + <td>Inventory</td> + <td>4,945.00</td> + </tr> + <tr> + <td>Direct Labor</td> + <td>74,445.00</td> + <td></td> + <td></td> + </tr> + <tr> + <td>Adjustment</td> + <td>80.00</td> + <td></td> + <td></td> + </tr> + <tr> + <td></td> + <td>$81,545.00</td> + <td></td> + <td>$81,545.00</td> + </tr> + </tbody> +</table> + +360 +REPRESENTATIVE SYSTEMS + +INDIRECT EXPENSE + +<table> + <tr> + <td>Jan. 1</td> + <td></td> + <td>Jan. 21</td> + <td></td> + </tr> + <tr> + <td>Inventory</td> + <td>$ 3,252.00</td> + <td>Cost of Goods Sold</td> + <td>$38,750.00</td> + </tr> + <tr> + <td>Jan. 21</td> + <td></td> + <td>Inventory Adjustment</td> + <td>2,022.50</td> + </tr> + <tr> + <td>Indirect Expense</td> + <td>37,447.50</td> + <td>Adjustment</td> + <td>260.00</td> + </tr> + <tr> + <td></td> + <td><strong>$40,972.50</strong></td> + <td></td> + <td><strong>$40,972.50</strong></td> + </tr> +</table> + +<table> + <tr> + <td>Cost of Goods Sold</td> + <td></td> + <td></td> + </tr> + <tr> + <td>Jan. 1</td> + <td></td> + <td>Jan. 21</td> + <td></td> + </tr> + <tr> + <td>Material</td> + <td>$160,000.00</td> + <td>Adjustment on Material</td> + <td>$ 25.00</td> + </tr> + <tr> + <td>Jan. 31</td> + <td></td> + <td>Adjustment on Labor..</td> + <td>50.00</td> + </tr> + <tr> + <td>Labor</td> + <td>77,200.00</td> + <td>General Ledger.</td> + <td>276,375.00</td> + </tr> + <tr> + <td>Indirect Expense</td> + <td>38,250.00</td> + <td></td> + <td></td> + </tr> + <tr> + <td>Adjustment on Indirect Expense</td> + <td>200.00</td> + <td></td> + <td></td> + </tr> + <tr> + <td></td> + <td><strong>$876,450.00</strong></td> + <td></td> + <td><strong>$876,450.00</strong></td> + </tr> +</table> + +The following journal entry is all that is necessary to effect the necessary adjustments in the accounts: +Material, Adjustment............. $ 25.00 +Labor, Adjustment.................. 50.00 +To Cost of Goods Sold.............. $ 75.00 +Cost of Goods Sold................... 200.00 +To Indirect Expense, Adjustment.... 200.00 + +11. General Ledger Account +In an organization large enough to warrant the employment of a cost clerk, the manufacturing and expense accounts would as a rule be kept in the factory ledger controlled by one general ledger account. In a small organization all the accounts might be kept in the general ledger. In either case the general ledger account summarizes the costs of the line and controls the + +ESTIMATED COSTS <page_number>361</page_number> + +figures. As has been seen, this account is credited with the costs for the period when the manufacturing accounts are charged, and is debited with the value of the closing inventory. Therefore, its credit balance represents the actual cost of the goods made and sold and after the necessary adjustments have been made, should be in agreement with the debit balance of the Cost of Goods Sold—as shown below: + +<table> + <tr> + <td colspan="2">GENERAL LEDGER ACCOUNT</td> + </tr> + <tr> + <td>Jan. 1</td> + <td>Jan. 21</td> + </tr> + <tr> + <td>Inventory</td> + <td>Inventory</td> + <td>$ 14,492.50</td> + <td>$ 25,150.00</td> + </tr> + <tr> + <td>Jan. 31</td> + <td>Purchases, Material...</td> + <td></td> + <td>153,829.00</td> + </tr> + <tr> + <td>Cost of Goods Sold</td> + <td>Indirect Labor...</td> + <td></td> + <td>14,445.00</td> + </tr> + <tr> + <td></td> + <td>Indirect Expense...</td> + <td></td> + <td>37,447.50</td> + </tr> + <tr> + <td></td> + <td></td> + <td>$290,967.50</td> + <td>$290,967.50</td> + </tr> +</table> + +12. Summary + +It will clearly be seen that the estimating method of cost-finding can be applied as readily to the manufacture of several lines as to the output of a small factory making only one line. In the first case the purchase journal and the pay-roll form must be arranged to analyze the material and labor cost; in the second case this analysis will not be necessary. In either case the simplicity of the system lies in the fact that it is not necessary to follow jobs (with their accompanying records) through the factory, or to segregate expense by departments for the purpose of computing separate burden rates. + +If at the close of the period the cost of goods sold is found closely to approximate the actual costs, the + +362 REPRESENTATIVE SYSTEMS + +estimates of the cost of each unit in the line can be accepted as correct. The object of the system is, of course, not so much to ascertain unit costs as to control the elements of cost of different lines so that an increase of any kind will at once be noted. When, for example, overhead is estimated for the ensuing period, item by item, and actual expenditure is compared with estimated expenditure at the close of the period, this comparison constitutes an important check. A rise in overhead which cannot be explained indicates waste or inefficiency. The same consideration applies to material and labor costs. What the figures ought to be can be estimated very closely and with this estimate as a standard of performance effort can be directed to further improvement. + +REVIEW QUESTIONS + +1. What is an estimating cost system? Under what conditions can good results be obtained from estimated costs? +2. Would an estimating cost system be adapted to the requirements of the needle industry, generally speaking? If so, why? State your reasons fully. +3. How is the estimate of cost made? +4. What relation do the opening and closing inventories bear to an estimating cost system? +5. Set up pro forma ledger accounts for an estimating cost system. + +<img>A page from a book or report.</img> + +CHAPTER XXVII + +TEXTILE COSTS—MANUFACTURE OF YARN + +1. Nature of Problem + +While the general principles which underlie the determination of costs in the textile industry are the same as in other industries, such costs merit separate discussion because of their seemingly complex character. On analysis this complexity will be found to be more apparent than real. In some departments costs are found by the process method, and in others by the job order method because of the diversity of the productive operations. Certain processes or groups of processes are carried on at distinct industries, the product of one department becoming the raw material of another. Finally, the general operating conditions are fairly similar in all plants and the manufacturing processes are quite uniform throughout the different textile trades notwithstanding the different kinds of raw material used and many varieties of fabrics woven. All this makes for simplicity and thus the study of a representative system of textile accounts is all that is required to explain the cost problem. Such a system of textile accounts is presented in this and the two following chapters. + +2. Manufacture of Yarn + +The numerous processes involved in textile manufacture may be divided generally into: + +<page_number>363</page_number> + +364 REPRESENTATIVE SYSTEMS + +1. The making of yarn +2. The weaving of cloth +3. Knitting + +Cloth fabrics and knit goods of all kinds are made out of yarn, the raw material of which, for purposes of classification, may be divided into: (1) short fibres, (2) long vegetable fibres, and (3) silk. Cotton and wool are included in the first class; linen, hemp, and sisal under the second class; and silk is in a class by itself. In all except silk mills, raw fibres are first twisted together to form yarn “in singles,” i.e., single-ply yarn. From these singles two- or three-ply yarns are made. Three-ply yarns when twisted together form cabled yarns such as sewing thread and rope. Ply yarns only are used in the processes of weaving and knitting. + +Raw silk consists of the filaments of silk wound from the cocoon of the silk-worm in continuous strands. These strands are twisted together to make “thrown,” i.e., spun silk which is used in subsequent manufacturing processes. As the making of yarn is in all cases a series of continuous processes, the cost of the different processes is computed by means of the process method. + +3. The Weaving and Knitting of Fabrics + +In order to follow clearly the nature of the operations for which costs are computed, the following brief technical description is necessary. + +Weaving. Fabrics are woven by interlacing filling yarn, i.e., yarn which runs across the fabric, with warp yarn, i.e., yarn which runs the length of the fabric. The loom weaving entails three operations known as: (1) + +<img>A diagram showing the process of weaving.</img> + +TEXTILE COSTS—MANUFACTURE OF YARN 365 + +shedding, (2) picking, and (3) beating up. Some of the warp yarns are raised and others depressed (depending upon the pattern of the fabric) by the harness of the loom across which they are stretched so as to make a “shed” through which the shuttle containing the filling-yarn passes. The second operation—picking—consists in driving the shuttle through the shed, each passage of the shuttle adding one pick to the fabric. The third operation consists of “beating up” the pick into its place so as to make a compact fabric. After the above cycle of operations is completed, the front beam of the loom holding the woven portion of the fabric winds up and the back beam holding the warp unwinds. The cycle is repeated until the loom run is completed. + +The number of picks per inch in the filling and number of ends per inch in the warp measure the fineness of the fabric. Each piece of fabric is woven in a special design and may be as long as required. Ordinarily the weaving of one warp constitutes a job for which a production order is issued and therefore costs in the weaving department of a textile mill are found by the job order method. + +Knitting. The process of knitting fabrics consists in looping a continuous strand of yarn together by means of either spring or latch needle machines and the operation is almost automatic. In computing the cost of knit goods such as hosiery or underwear, the unit cost per garment or per yard is found by dividing the cost of operating the machine or battery of knitting machines by the number of garments or yards produced. This method of cost-finding thus combines the features of both machine-hour and process costs. + +<page_number>366</page_number> +REPRESENTATIVE SYSTEMS + +**4. Dyeing and Finishing Processes** + +Woven fabrics are finished in various ways by being dyed, bleached, mercerized, printed, and so on. The cost of each of these processes is departmentalized and distributed over the production to give the unit cost. + +The process of dyeing may be carried out in the raw, i.e., before the wool or cotton is made into yarn; or the yarn or cloth may be dyed. Many textile mills are equipped only to manufacture and dye yarns and others only to throw silk. Dyeing, whether of yarn or fabrics, may also be carried on as a separate industry. But a large-sized modern textile mill usually includes all processes within its walls. + +**5. Departmental Divisions** + +The accounts to be presented are those of a woolen mill, the productive departments of which are divided into: + +1. Dyeing +2. Picking +3. Carding +4. Spinning +5. Weaving +6. Knitting + +Operations 2, 3, and 4 consist of the yarn manufacturing processes. + +The non-productive departments of the mill for which accounts are opened on the books consist of: + +1. Light, heat, and power +2. Building maintenance +3. General expense + +TEXTILE COSTS—MANUFACTURE OF YARN <page_number>367</page_number> + +4. Office expense +5. Boarding house expense + +The cost of operating the stores-room is a comparatively small item of expense, and so is included among the general expense items. The expense of running a boarding house is part of the general operating expense. + +6. Material and Supplies Account + +In the system under consideration the raw material purchases are few in number and consist of different grades of wool, shoddy and waste, and dyestuffs and chemicals. These materials are kept in a stores-room, controlled by a stock record kept on the principle of the stores ledger. The raw materials are drawn upon as required by the picking and carding departments, the foremen of the departments making out the requisitions by which the issues are controlled. At the end of the cost period the requisitions are classified under the heads of: (1) raw materials, (2) supplies, and (3) dye-stuffs and chemicals, and the total in each case is posted to the controlling ledger account bearing the same name. The pro forma account which follows illustrates the operation of the Raw Material account. + +7. Waste Account + +In every textile mill an appreciable portion of the raw material charged to departments is returned to stores in the form of waste of some kind. Most of the waste, technically known as “card strippings” and “grey headings,” occurs in the making of yarn. Some of this waste is sold but a large part of it can be reworked. The + +<table> + <tr> + <td colspan="3">RAW MATERIAL (WOOL, SHODDY, AND WASTE)</td> + </tr> + <tr> + <td>Inventory:</td> + <td></td> + <td></td> + </tr> + <tr> + <td>Wash<br/>Anthony, " 8000</td> + <td>Lot 8212<br/>10,000 lbs.<br/>10,000 lbs.</td> + <td>$ 7,500.00<br/>$ 7,500.00</td> + </tr> + <tr> + <td>33 Purchases:</td> + <td>20,000 lbs.</td> + <td>$145,600.00</td> + </tr> + <tr> + <td>Anthony, Lot 8211<br/>10,000 lbs.<br/>10,000 lbs.</td> + <td></td> + <td>$145,600.00</td> + </tr> + <tr> + <td>Freight on Purchases</td> + <td>1929</td> + <td>$2,920.00</td> + </tr> + <tr> + <td></td> + <td>30,000 lbs. at a cent.</td> + <td>60.00</td> + </tr> + <tr> + <td></td> + <td>50,000 lbs.</td> + <td>$89,898.99</td> + </tr> +</table> + +<table> + <tr> + <td colspan="3">WASTE (TO BE SOLD OR REWORKED)</td> + </tr> + <tr> + <td>Inventory:</td> + <td></td> + <td></td> + </tr> + <tr> + <td>Grey woolskins<br/>Grey headings</td> + <td>5,000 lbs.<br/>5,000 lbs.</td> + <td>$ 75.28<br/>$ 75.28</td> + </tr> + <tr> + <td>31 Manufactured<br/>Grey woolskins<br/>Grey headings</td> + <td>15,000 lbs.<br/>15,000 lbs.</td> + <td>$12,893.99</td> + </tr> +</table> + +<table> + <tr> + <th>Inventory:</th><th>Total Quantity</th><th>Total Value</th><th>Total Quantity</th><th>Total Value</th><th>Total Quantity</th><th>Total Value</th><th>Total Quantity</th><th>Total Value</th><th>Total Quantity</th><th>Total Value</th><th>Total Quantity</th><th>Total Value</th><th>Total Quantity</th><th>Total Value</th><th>Total Quantity</th><th>Total Value</th><th>Total Quantity</th><th>Total Value</th><th>Total Quantity</th><th>Total Value</th><th>Total Quantity</th><th>Total Value</th><th>Total Quantity</th><th>Total Value</th><th>Total Quantity</th><th>Total Value</th><th>Total Quantity</th><th>Total Value</th><th>Total Quantity</th><th>Total Value</th><th>Total Quantity</th><th>Total Value</th><th>Total Quantity</th><th>Total Value</th><th>Total Quantity</th><th>Total Value</th><th>Total Quantity</th><th>Total Value</th><th>Total Quantity</th><th>Total Value</than></table> + +<table border="1"> +<tr style="background-color: #e6e6e6;"> +<td style="text-align: center;"><page_number>968</page_number></td> +<td style="text-align: center;">REPRESENTATIVE SYSTEMS</td> +<td style="text-align: right;"></td> +<td style="text-align: right;"></td> +<td style="text-align: right;"></td> +<td style="text-align: right;"></td> +<td style="text-align: right;"></td> +<td style="text-align: right;"></td> +<td style="text-align: right;"></td> +<td style="text-align: right;"></td> +<td style="text-align: right;"></td> +<td style="text-align: right;"></td> +<td style="text-align: right;"></td> +<td style="text-align: right;"></td> +<td style="text-align: right;"></td> +<td style="text-align: right;"></td> +<td style="text-align: right;"></td> +<td style="text-align: right;"></td> +<td style="text-align: right;"></td> +<td style="text-align: right;"></td> +<td style="text-align: right;"></td> +<td style="text-align: right;"></td> +<td style="text-align: right;"></td> +<td style="text-align: right;"></td> +<td style="text-align: right;"></td> +<td style="text-align: right;"></td> +<td style="text-align: right;"></td> +<td style="text-align: right;"></td> +<td style="text-align: right;"></td> +<td style="text-align: right;"></td> +<td style="text-align: right;"></td> +<td style="text-align: right;"></td> +<td style="text-align: right;"></td> +<td style="text-align: right;"></td> +<td style="text-align: right;"></ td +<tr style="background-color: #e6e6e6;"> +<td></table + +TEXTILE COSTS—MANUFACTURE OF YARN 369 + +simplest method of accounting for it is to credit the departments with the approximate value of the waste returned to stock and debit them with issues as made. The sum of the returns and issues is controlled as shown on the pro forma account on page 368. + +**8. Stock in Process in Dye House Account** + +This account collects the cost of operating the dye house and is charged with the various items which make up the debit side of the account given below. At the end of each accounting period, the inventory of work in process is credited to this account. The difference between the total charges to the account and the closing inventory is the cost of the product of the dye house for the period, which is also credited to the account. + +If but a single product is made during the period, such as, for example, khaki, it is obvious that the cost of production is equal to the total cost of the output, as shown by the account divided by the number of pounds produced. Thus, if the production were 30,000 lbs. of khaki, the cost would be 98 cents per lb. as shown in the illustrative figures. + +**9. Mixes in Process (Picker Room) Account** + +In the manufacture of yarn certain quantities of different grades of wool, waste, or shoddy are mixed together in the picker room for the purpose of producing yarn of a definite weight and grade. Whenever a mix is to be made, an order is issued to the mixing department. This order gives the mix number and the pounds required, together with the ingredients. Generally, mixes are made in 2,000, 5,000, or 10,000 lb. lots. + +<table> + <tr> + <td>1 Inventory:</td> + <td>$0.00</td> + <td>$5,000.00</td> + <td>$8,000.00</td> + </tr> + <tr> + <td>Work, Lot A-300</td> + <td>10,000 lbs.</td> + <td>$5,000.00</td> + <td>$8,000.00</td> + </tr> + <tr> + <td>Anthony, Lot A-560</td> + <td>1,500 lbs.</td> + <td>$5,000.00</td> + <td>$8,000.00</td> + </tr> + <tr> + <td>2 Input (Per tonnage of daily report):</td> + <td>2,500 lbs.</td> + <td>$5,000.00</td> + <td>$8,000.00</td> + </tr> + <tr> + <td>Water</td> + <td>1,500 lbs.</td> + <td>$5,000.00</td> + <td>$8,000.00</td> + </tr> + <tr> + <td>Skipper from Stock</td> + <td>1,500 lbs.</td> + <td>$5,000.00</td> + <td>$8,000.00</td> + </tr> + <tr> + <td>Dryer,</td> + <td>1,500 lbs.</td> + <td>$5,000.00</td> + <td>$8,000.00</td> + </tr> + <tr> + <td>Chemicals</td> + <td>1,500 lbs.</td> + <td>$5,576.92</td> + <td>$8,999.92</td> + </tr> + <tr> + <td>Sprays</td> + <td>1,576 lbs.</td> + <td>$4,999.92</td> + <td>$8,999.92</td> + </tr> + <tr> + <td>Repairs</td> + <td>1,576 lbs.</td> + <td>$4,999.92</td> + <td>$8,999.92</td> + </tr> + <tr> + <td>Pye-Red</td> + <td>1,576 lbs.</td> + <td>$4,999.92</td> + <td>$8,999.92</td> + </tr> + <tr> + <td>Depreciation</td> + <td>1,576 lbs.</td> + <td>$4,999.92</td> + <td>$8,999.92</td> + </tr> + <tr> + <td>Insurance</td> + <td>1,576 lbs.</td> + <table border="1"> + <tbody><tr><th>Taxes:</th><th></th><th></th><th></th></tr><tr><th>Lights,</th><th>Heat,</th><th>and Power (part)</th><th>283.33</th></tr><tr><th>Maintenance and Up-keep of Building (part)</th><th></th><th></th><th>283.33</th></tr><tr><th>Ground Expense (part)</th><th></th><th></th><th>283.33</th></tr><tr><th>Bosnian House (part)</th><th></th><th></th><th>283.33</th></tr><tr><th>Office Expense (part)</th><th></th><th></th><table border="1"> + </tbody></table></table></table></table></table></table></table></table></table></table></table></table></table></table></table></table></table></table></table></table></table></table></table></table></table> + +<table border="1"> + <thead> + <tr style="background-color: #f2f2f2;"> + <th colspan="4">STOCK IN PROCESS IN DYE HOUSE</th> + <!-- Output: $5,244.67 per tonne --> + <!-- Input: $4,766.33 per tonne --> + <!-- Anthony: $4,766.33 per tonne --> + <!-- Water: $4,766.33 per tonne --> + <!-- Skipper from Stock: $4,766.33 per tonne --> + <!-- Dryer: $4,766.33 per tonne --> + <!-- Chemicals: $4,766.33 per tonne --> + <!-- Sprays: $4,766.33 per tonne --> + <!-- Repairs: $4,766.33 per tonne --> + <!-- Pye-Red: $4,766.33 per tonne --> + <!-- Depreciation: $4,766.33 per tonne --> + <!-- Insurance: $4,766.33 per tonne --> + <!-- Taxes: $4,766.33 per tonne --> + <!-- Lights, Heat and Power (part): $4,766.33 per tonne --> + <!-- Maintenance and Up-keep of Building (part): $4,766.33 per tonne --> + <!-- Ground Expense (part): $4,766.33 per tonne --> + <!-- Bosnian House (part): $4,766.33 per tonne --> + <!-- Office Expense (part): $4,766.33 per tonne --> + <!-- Total: $48,252.58 --> + <!-- Anthony: $48,252.58 --> + <!-- Water: $48,252.58 --> + <!-- Skipper from Stock: $48,252.58 --> + <!-- Dryer: $48,252.58 --> + <!-- Chemicals: $48,252.58 --> + <!-- Sprays: $48,252.58 --> + <!-- Repairs: $48,252.58 --> + <!-- Pye-Red: $48,252.58 --> + <!-- Depreciation: $48,252.58 --> + <!-- Insurance: $48,252.58 --> + <!-- Taxes: $48,252.58 --> + <!-- Lights, Heat and Power (part): $48,252.58 --> + <!-- Maintenance and Up-keep of Building (part): $48,252.58 --> + <!-- Ground Expense (part): $48,252.58 --> + <!-- Bosnian House (part): $48,252.58 --> + <!-- Office Expense (part): $48,252.58 --> + <!-- Total: $48,252.58 --> + <!-- Anthony: $48,252.58 --> + <!-- Water: $48,252.58 --> + <!-- Skipper from Stock: $48,252.58 --> + <!-- Dryer: $48,252.58 --> + <!-- Chemicals: $48,252.58 --> + <!-- Sprays: $48,252.58 --> + <!-- Repairs: $48,252.58 --> + <!-- Pye-Red: $48,252.58 --> + <!-- Depreciation: $48,252.58 --> + <!-- Insurance: $48,252.58 --> + <!-- Taxes: $48,252.58 --> + <!-- Lights, Heat and Power (part): $48,252.58 --> + <!-- Maintenance and Up-keep of Building (part): $48,252.58 --> + <!-- Ground Expense (part): $48,252.58 --> + <!-- Bosnian House (part): $48,252.58 --> + <!-- Office Expense (part): $48,252.58 --> + <!-- Total: $48,252.58 --> + <!-- Anthony: $48,252.58 --> + <!-- Water: $48,252.58 --> + <!-- Skipper from Stock: $48,252.58 --> + <!-- Dryer: $48,252.58 --> + <!-- Chemicals: $48,252.58 --> + <!-- Sprays: $48,252.58 --> + <!-- Repairs: $4 + +TEXTILE COSTS—MANUFACTURE OF YARN 371 + +<table> + <tr> + <td colspan="5">MIXES IN PROCESS (JICKER ROOM)</td> + </tr> + <tr> + <td>Inventory:</td> + <td>30</td> + <td>30</td> + <td>30</td> + <td>30</td> + </tr> + <tr> + <td>Weeks let up</td> + <td>10,000 lbs.</td> + <td>8,000 lbs.</td> + <td>8,000 lbs.</td> + <td>8,000 lbs.</td> + </tr> + <tr> + <td>Rush from Up House</td> + <td>10,000 lbs.</td> + <td>10,000 lbs.</td> + <td>10,000 lbs.</td> + <td>10,000 lbs.</td> + </tr> + <tr> + <td>31 Input:</td> + <td>20,000 lbs.</td> + <td>87,500 lbs.</td> + <td>87,500 lbs.</td> + <td>87,500 lbs.</td> + </tr> + <tr> + <td>(Per daily report)</td> + <td></td> + <td></td> + <td></td> + <td></td> + </tr> + <tr> + <td>Kilns (Per day's report)</td> + <td></td> + <td></td> + <td></td> + <td></td> + </tr> + <tr> + <td>Purchase from Other Mills</td> + <td>16,500 lbs.</td> + <td>8,250 lbs.</td> + <td>8,250 lbs.</td> + <td>8,250 lbs.</td> + </tr> + <tr> + <td>Stock from Other Mills</td> + <td></td> + <td></td> + <td></td> + <td></td> + </tr> + <tr> + <td>Regulars</td> + <td></td> + <td></td> + <td></td> + <td></td> + </tr> + <tr> + <td>Pay Roll</table><table><tbody><tr><th>Paid Out</th><th>Cash</th><th>Cash from Prev</th><th>Cash from Prev</th></tr><tr><th colspan='4'>Insurance</th></tr><tr><th>Taxes</th><th>$25.00</th><th>$25.00</th><th>$25.00</th></tr><tr><th>Lights Heat and Power (part)</th><th>$25.00</th><th>$25.00</th><th>$25.00</th></tr><tr><th>Maintenance and Upkeep of Building</th><th>$25.00</th><th>$25.00</th><th>$25.00</th></tr><tr><th>General Expenses (part)</th><th>$25.00</th><th>$25.00</th><th>$25.00</th></tr><tr><th>Billing House (part)</th><th>$25.00</th><th>$25.00</th><th>$25.00</th></tr><tr><th>Clerk Expense (part)</th><th>$25.00</th><th>$25.00</th><th>$25.00</th></tr></tbody></table> + +<table border="1"> + <thead> + <tr style="background-color: #f2f2f2;"> + <th>Description</th> + <th>Amount (Part)</th> + <th>Total Amount (Part)</th> + <th>Total Amount (Whole)</th> + <br/> + <!-- Add a line break after each table header --> + <!-- Add a line break after each table header --> + <!-- Add a line break after each table header --> + <!-- Add a line break after each table header --> + <!-- Add a line break after each table 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line break after each table header --> + <!-- Add a line break after each table header --> + <!-- Add a line break after each table header --> + <!-- Add a line break after each table header --> + <!-- Add a line break after each table header --> + <!-- Add a line break after each table header --> + <!-- Add a line break after each table header --> + <!-- Add a line break after each table header --> + <!-- Add a line break after each table header --> + <!-- Add a line break after each table header --> + <!-- Add a line break after each table header --> + <!-- Add a line break after each table header --> + <!-- Add a line break after each table header --> + <!-- Add a line break after each table header --> + <!-- Add a line break after each table header --> + <!-- Add a line break after each table header --> + <!-- Add a line break after each table header --> + <!-- Add a line break after each table header --> + <!-- Add a line break after each table header --> + +372 REPRESENTATIVE SYSTEMS + +In calculating the cost of mixes produced during any period, it is necessary to distribute over the different mixes the total cost of production as shown by the debit to the ledger account given on page 371. + +This Mixes in Process (Picker Room) account is charged with the opening inventory of work in process, with all raw material issued to the picker room and all stock received from the dye house. In case mixed stock is delivered direct to the picker room from another mill, it is charged directly to this account through the purchase journal. Supplies and repair parts, the pay-roll, and lastly, a pro rata part of the fixed charges, maintenance, and up-keep of building, and general expense, are included in the Mixes in Process (Picker Room) account. At the end of each accounting period, the inventory of work in process in the picker room is credited to this account. The difference between the total debits to this account and the closing inventory gives the cost of the various mixes produced during the period which is credited to the account. + +10. Cost of Mixes Made + +In determining the cost of the different mixes produced during the period, the procedure is to figure the cost of material in each mix number by referring to the mixing department orders, which show the ingredients in each case. The labor and expense for the period can be apportioned over the different mixes on a pound basis. A columnar sheet should be used for making the calculation, arranged as shown below. As many columns will be needed as there are mixes produced during the period. It will be noticed that the column headings + +TEXTILE COSTS—MANUFACTURE OF YARN 373 + +<table> + <tr> + <td colspan="5">COST OF MIXELS MADE IN PICKER ROOM</td> + <td></td> + </tr> + <tr> + <td>Lot No.</td> + <td>Rfs. No.</td> + <td>Fundal.</td> + <td>281</td> + <td>91</td> + <td>284</td> + <td>1013</td> + <td>285</td> + <td>Etc.</td> + </tr> + <tr> + <td></td> + <td></td> + <td></td> + <td>10,000</td> + <td>5,000</td> + <td>5,000</td> + <td></td> + <td></td> + <td></td> + </tr> + <tr> + <td></td> + <td></td> + <td>Total:</td> + <td></td> + <td></td> + <td></td> + <td></td> + <td></td> + <td></td> + </tr> + <tr> + <td colspan="5">Raw Materials:</td> + <td colspan="4">Assayt. Pkg.Ln. Assayt. Pkg.Ln. Assayt. Pkg.Ln. Assayt. Pkg.Ln.</td> + </tr> + <tr> + <td colspan="5">Supplies:</td> + <td colspan="4"></td> + </tr> + <tr> + <td colspan="5">Payroll:</td> + <td colspan="4"></td> + </tr> + <tr> + <td colspan="5">Depreciation:</td> + <td colspan="4"></td> + </tr> + <tr> + <td colspan="5">Insurance:</td> + <td colspan="4"></td> + </tr> + <tr> + <td colspan="5">Tax:</td> + <td colspan="4"></td> + </tr> + <tr> + <td colspan="5">Light, Heat, and Power:</td> + <td colspan="4"></td> + </tr> + <tr> + <td colspan="5">Maintenance and Up-keep:</td> + <td colspan="4"></td> + </tr> + <tr> + <td colspan="5">General Expense:</td> + <td colspan="4"></td> + </tr> + <tr> + <td colspan="5">Boarding House:</td> + <td colspan="4"></td> + </tr> + <tr> + <td colspan="5">Office Expense:</td> + <td colspan="4"></td> + </tr> + <tr style="border-top: solid black;"> + <th>Total</th><th></th><th></th><th>$26,780.00</th><th>$8,000.00</th><th>$0.00</th><th>$4,200.00</th><th>$0.00</th><th>$8,200.00</th><th>$8,200.00</th><th>$8,200.00</th><th>$8,200.00</th><th>$8,200.00</th><th>$8,200.00</th><th>$8,200.00</th><th>$8,200.00</th><th>$8,200.00</th><th>$8,200.00</th><th>$8,200.00</th><th>$8,200.00</th><th>$8,200.00</th><th>$8,200.00</th><th>$8,200.00</th><th>$8,200.00</th><th>$8,200.00</th><th>$8,200.00</th><th>$8,200.00</th><th>$8,200.00</th><th>$8,200.00</th><th>$8,2 + +<page_number>874</page_number> + +**REPRESENTATIVE SYSTEMS** + +<table> + <tr> + <td colspan="3">YARN IN PROCESS (CARDING AND SPINNING)</td> + </tr> + <tr> + <td>Inventory:</td> + <td>Room report(1)</td> + <td>31 Original summary of daily Spinning</td> + </tr> + <tr> + <td>Lot 281, Mix 91, Run 200 $000 Ru. - $000.00</td> + <td>$6,250.00</td> + <td>$6,250.00</td> + </tr> + <tr> + <td>Lot 282, Mix 91, Run 200 $000 Ru. - $000.00</td> + <td>$6,250.00</td> + <td>$6,250.00</td> + </tr> + <tr> + <td>Bill Laptot (Over quantity)1</td> + <td>$6,250.00</td> + <td>$6,250.00</td> + </tr> + <tr> + <td>Lot 283, Mix 91</td> + <td>$6,250.00</td> + <td>$6,250.00</td> + </tr> + <tr> + <td>Lot 284, Mix 91</td> + <td>$6,250.00</td> + <td>$6,250.00</td> + </tr> + <tr> + <td>Lot 285, Mix 91</td> + <td>$6,250.00</td> + <td>$6,250.00</td> + </tr> + <tr> + <td>Lot 286, Mix 91</td> + <td>$6,250.00</td> + <td>$6,250.00</td> + </tr> + <tr> + <td>Lot 287, Mix 91</td> + <td>$6,250.00</td> + <td>$6,250.00</td> + </tr> + <tr> + <td>Lot 288, Mix 91</td> + <td>$6,250.00</td> + <td>$6,250.00</td> + </tr> + <tr> + <td>Lot 289, Mix 91</td> + <td>$6,250.00</td> + <td>$6,250.00</td> + </tr> + <tr> + <td>Card Cleaning:</td> + <td>$6,250.00</td> + <td>$6,250.00</td> + </tr> + <tr> + <td>Supplies:</td> + <td></td> + <td></table><br/> + Repairs: + $46,533.83<br/> + $46,533.83<br/> + $46,533.83<br/> + $46,533.83<br/> + $46,533.83<br/> + $46,533.83<br/> + $46,533.83<br/> + $46,533.83<br/> + $46,533.83<br/> + $46,533.83<br/> + $46,533.83<br/> + $46,533.83<br/> + $46,533.83<br/> + $46,533.83<br/> + $46,533.83<br/> + $46,533.83<br/> + $46,533.83<br/> + $46,533.83<br/> + $46,533.83<br/> + $46,533.83<br/> + $46,533.83<br/> + $46,533.83<br/> + $46,533.83<br/> + $46,533.83<br/> + $46,533.83<br/> + $46,533.83<br/> + $46,533.83<br/> + $46,533.83<br/> + $46,533.83<br/> + $46,533.83<br/> + $46,533.83<br/> + $46,533.83<br/> + $46,533.83<br/> + $46,533.83<br/> + $46,533.83<br/> + $46,533.83<br/> + $46,53 +<img>A table showing inventory details for Yarn in Process (Carding and Spinning).</img> + +TEXTILE COSTS-MANUFACTURE OF YARN 375 + +<table> + <tr> + <td>Product</td> + <td>Cost</td> + <td>Total Cost</td> + </tr> + <tr> + <td>Spinning</td> + <td>6,000.00</td> + <td>6,000.00</td> + </tr> + <tr> + <td>Fleet Charge (per ton)</td> + <td>800.00</td> + <td>800.00</td> + </tr> + <tr> + <td>Preparation (per ton)</td> + <td>800.00</td> + <td>800.00</td> + </tr> + <tr> + <td>Daylighting (per ton)</td> + <td>800.00</td> + <td>800.00</td> + </tr> + <tr> + <td>Invoice</td> + <td>1,000.00</td> + <td>1,000.00</td> + </tr> + <tr> + <td>Transfer</td> + <td>5,000.09</td> + <td>5,000.09</td> + </tr> + <tr> + <td>Lights, Heat and Power (part)</td> + <td>1,166.67</td> + <td>1,166.67</td> + </tr> + <tr> + <td>Lights, Heat and Power (part)</td> + <td>1,166.67</td> + <td>1,166.67</td> + </tr> + <tr> + <td>Lights, Heat and Power (part)</td> + <td>1,166.67</td> + <td>1,166.67</td> + </tr> + <tr> + <td>Lights, Heat and Power (part)</td> + <td>1,166.67</td> + <td>1,166.67</td> + </tr> + <tr> + <td>Lights, Heat and Power (part)</td> + <td>1,166.67</td> + <td>1,166.67</td> + </tr> + <tr> + <td>Lights, Heat and Power (part)</td> + <td>1,166.67</td> + <td>1,166.67</td> + </tr> + <tr> + <td>Lights, Heat and Power (part)</td> + <td>1,166.67</td> + <td>1,166.67</td> + </tr> + <tr> + <td>Lights, Heat and Power (part)</td> + <td>1,166.67</td> + <td>1,166.67</td> + </tr> + <tr> + <td>Lights, Heat and Power (part)</td> + <td>1,166.67</td> + <td>1,166.67</td> + </tr> + <tr> + <td>Lights, Heat and Power (part)</td> + <td>1,166.67</td> + <td>1,166.67</td> + </tr> + <tr style="border-top: solid black;"> + <!-- Table header --> +                                                               +                                                                   +                                                   + Total Cost: $893,783.49 + = $893,783.49 + = $893,783.49 + = $893,783.49 + = $893,783.49 + = $893,783.49 + = $893,783.49 + = $893,783.49 + = $893,783.49 + = $893,783.49 + = $893,783.49 + = $893,783.49 + = $893,783.49 + = $893,783.49 + = $893,783.49 + = $893,783.49 + = $893,783.49 + = $893,783.49 + = $893,783.49 + = $893,783.49 + = $893,783.49 + = $893,783.49 + = $893,783.49 + = $893,783.49 + = $893,783.49 + = $893,783.49 + = $893,783.49 + = $893,783.49 + = $893,783.49 + = $893,783.49 + = $893,783.49 + = $893,783.49 + = $893,783.49 + = $893,783.49 + = $893,783.49 + = $893,783.49 + = $893,783.49 + = $893,783.49 + = $893,783.49 + = $893,783.49 + = $893,783.49 + = $893,783.49 + = $893,783.49 + = $893,783.49 + = $893,783.49 + = $893,783.49 + = $893,783.49 + = $893,783.49 + = $ + +376 REPRESENTATIVE SYSTEMS + +provide for showing the amount chargeable to each mix and also the cost per pound. Thus in the illustrative case presented, the cost of making 10,000 lbs. of mix No. 91 is $9,000, or 90 cents per lb. + +11. Yarn in Process (Carding and Spinning) Account + +After the raw wool has been mixed it is carded, or if a fine textile is to be made it is also combed preparatory to spinning into yarn. To obtain the cost of these two processes an account termed Yarn in Process (Carding and Spinning) is opened. The charges to this account are much the same as to the other process accounts. The method of determining the credits, i.e., the cost of the different lots of yarn spun, involves a technical explanation to be taken up in the following section. An example of a Yarn in Process account is given on page 374. + +12. Calculating the Cost of Yarn + +Yarn is made from different mixes in different sizes, and what is technically known as the "run" system of numbering woollen yarns is used for the purpose of estimating the carding and spinning cost. If one pound of one-run yarn contains 1,600 yards, and one pound avoirdupois contains 7,000 grains, it follows that: + +<table> + <tr> + <td>1 lb. of 1 run=1,600 yards; 50 yds.=218 gr.</td> + </tr> + <tr> + <td>1 " " 2 " " =3,200 " " 50 " " =100 "</td> + </tr> + <tr> + <td>1 " " 3 " " =4,800 " " 50 " " =72 "</td> + </tr> + <tr> + <td>1 " " 3/4 " " =1,200 " " 50 " " =291 "</td> + </tr> + <tr> + <td>1 " " 1/2 " " =800 " " 50 " " =437"</td> + </tr> + <tr> + <td>1 " " 1/4 " " =400 " " 50 " " =875 "</td> + </tr> +</table> + +In the mill under consideration the grains per 50 + +TEXTILE COSTS--MANUFACTURE OF YARN 97 + +yds. of yarn designate the run. Thus, the yarn pro- +duced is known as a 200-run, a 160-run yarn, and so on. +This is equivalent to saying that the mill is making 1.1 +run (218÷200=1.1), 1.38 run, and so on. From the + foregoing table it is seen that the length of one pound +of yarn varies directly with the run number. For cost +purposes it is assumed that the cost of conversion (labor +and expense) in the carding and spinning rooms is also +proportional to the run number and on this basis labor +and expense are apportioned to the various sizes of yarn. + +Suppose, for example, that the labor and expense +for a certain period are $12,000, and that five runs of +yarn have been produced as shown in columns 1 and 2 +of the table given below. The method of apportioning +the $12,000 over the different runs is then to multiply +the pounds by the run number and prorate the amount +over the product as shown. + +<table> +<thead> +<tr> +<td colspan="5">TABLE SHOWING THE METHOD OF CALCULATING THE CONVERSION COST (LABOR AND EXPENSE) FOR EACH RUN OF YARN</td> +</tr> +<tr> +<td>Run</td> +<td>Pounds</td> +<td>Product</td> +<td>Product</td> +<td>Labor and Expense Per Lb.</td> +</tr> +</thead> +<tbody> +<tr> +<td>(1)</td> +<td>Yield</td> +<td>(1) and (2)</td> +<td>Multiplier</td> +<td>(3) and (4)</td> +<td>(5) - (7)</td> +</tr> +<tr> +<td>(2)</td> +<td></td> +<td>(3)</td> +<td>(4)</td> +<td>(5)</td> +<td>(6)</td> +</tr> +<tr> +<td>1.1</td> +<td>5,300</td> +<td>6,350</td> +<td>1,0684</td> +<td>$ 1,068.48</td> +<td>$ 1,383</td> +</tr> +<tr> +<td>1.25</td> +<td>5,300</td> +<td>6,350</td> +<td>1,0684</td> +<td>$ 1,068.48</td> +<td>$ 1,383</td> +</tr> +<tr> +<td>1.4</td> +<td>6,400</td> +<td>8,400</td> +<td>1,6684</td> +<td>$ 1,461.46</td> +<td>$ 2,356</td> +</tr> +<tr> +<td>1.3</td> +<td>9,000</td> +<td>13,500</td> +<td>1,6684</td> +<td>$ 2,922.34</td> +<td>$ 3,922</td> +</tr> +<tr> +<td>1.8</td> +<td>22,000</td> +<td>36,000</td> +<td>1,6684</td> +<td>$ 3,636.89</td> +<td>$ 5,300</td> +</tr> +<tr> +<td></td><td></td><td></td><td></td><td></td><td></td> +</tr> +<tr> +<td></td><td>46,000</td><td>71,205</td><td></td><td>$12,000.00</td><td></td> +</tr> +<tr> +<td></td><td></td><td></td><td></td><td></td><td></td> +</tr> +<tr> +<td></td><td>$12,000.÷ 71,205 = 1.6844 </td><td></td><td></td><td></td><td></td> +</tr> +<tr> +<td></td><td>71,925 ÷ 46,000 = 1.565 run average </td><td></td><td></td><td></td><td></td> +</tr> +<tr> +<td></td><td>$12,000 ÷ 46,000 = 2.69 per lb. of run 1.565 </table> + +$2.29 ÷ 1.565 = $1.46 per lb. of run 1 + +378 + +<table> + <tr> + <td colspan="5">COST OF YARN CARDED AND SPUN</td> + <td colspan="5">REPRESENTATIVE SYSTEMS</td> + </tr> + <tr> + <td>Lot No.</td> + <td>Rhs No.</td> + <td>Pounds Used</td> + <td>Yield</td> + <td>981</td> + <td>91</td> + <td>96</td> + <td>96</td> + <td>5,000</td> + <td>5,000</td> + </tr> + <tr> + <td></td> + <td></td> + <td></td> + <td></td> + <td>53,000</td> + <td>46,000</td> + <td>4,200</td> + <td></td> + <td></td> + <td></td> + </tr> + <tr> + <td></td> + <td></td> + <td></td> + <td></td> + <td>Gross Total</td> + <td>Total Pcs Lb.</td> + <td>Pcs La.</td> + <td>Total</td> + <td>Pcs La.</td> + <td>Pcs La.</td> + </tr> + <tr> + <td>Cost of Raw Material</td> + <td></td> + <td></td> + <td></td> + <td>$84,000.00</td> + <td>$8,857.1</td> + <td>$8,857.1</td> + <td>$8,857.1</td> + <td>$8,857.1</td> + </tr> + <tr> + <td>Card Cleaning</table><table><tbody><tr><th>Cost of Raw Material</th><th>$84,000.00</th><th>$8,857.1</th><th>$8,857.1</th><th>$8,857.1</th></tr><tr><th>Spare Parts</th><th>10,000.00</th><th>10,000.00</th><th>10,000.00</th><th>10,000.00</th></tr><tr><th>Pulp-Hull-Corning</th><th>1,926.33</th><th>1,926.33</th><th>1,926.33</th><th>1,926.33</th></tr><tr><th>Pulp-Hull-Spining-Broom</th><th>4,926.33</th><th>4,926.33</th><th>4,926.33</th><th>4,926.33</th></tr><tr><th>Drapery-Striping-Room</th><th>5,926.33</th><th>5,926.33</th><th>5,926.33</th><th>5,926.33</th></tr><tr><th>Tumble Dryer and Power,</th><th>196.67</th><th>196.67</th><th>196.67</th><th>196.67</th></tr><tr><th>Light, Heat and Power,</th><th>836.67</th><thalink style="background-color: #cccccc;">836.67<thalink style="background-color: #cccccc;">836.67<thalink style="background-color: #cccccc;">836.67<thalink style="background-color: #cccccc;">836.67<thalink style="background-color: #cccccc;">836.67<thalink style="background-color: #cccccc;">836.67<thalink style="background-color: #cccccc;">836.67<thalink style="background-color: #cccccc;">836.67<thalink style="background-color: #cccccc;">836.67<thalink style="background-color: #cccccc;">836.67<thalink style="background-color: #cccccc;">836.67<thalink style="background-color: #cccccc;">836.67<thalink style="background-color: #cccccc;">836.67<thalink style="background-color: #cccccc;">836.67<thalink style="background-color: #cccccc;">836.67<thalink style="background-color: #cccccc;">836.67<thalink style="background-color: #cccccc;">836.67<thalink style="background-color: #cccccc;">836.67<thalink style="background-color: #cccccc;">836.67<thalink style="background-color: #cccccc;">836.67<thalink style="background-color: #cccccc;">836.67<thalink style="background-color: #cccccc;">836.67<thalink style="background-color: #cccccc;">836.67<thalink style="background-color: #cccccc;">836.67<thalink style="background-color: #cccccc;">836.67<thalink style="background-color: #cccccc;">836.67<thalink style="background-color: #cccccc;">836.67<thalink style="background-color: #cccccc;">836.67<thalink style="background-color: #cccccc;">836.67<thalink style="background-color: #cccccc;">836.67<thalink style="background-color: #cccccc;">836.67<thalink style="background-color: #cccccc;">836.67<thalink style="background-color: #cccccc;">836.67<thalink style="background-color: #cccccc;">836.67<thalink style="background-color: #cccccc;">836.67<thalink style="background-color: #cccccc;">836.67<thalink style="background-color: #cccccc;">836. + +TEXTILE COSTS—MANUFACTURE OF YARN 379 + +From the table on page 377 it is seen that 1.1-run yarn costs $8.1835 per lb., for labor and expense. As each run is made from a certain mix number, the cost of material is obtained from a sheet showing the cost per pound of each mix number. Reference to the sheet on page 378 shows that the cost of run 1.1 is made up of raw material, labor, and expense. As many columns are employed for the purpose of ascertaining the cost of each run as may be required. + +Yarn making is often carried on as an isolated industry in mills specially equipped for the purpose; and even in textile mills which do their own spinning the cost of yarn is segregated from other costs. Yarn then becomes the raw material to be used in the weaving of cloth and the knitting of fabrics. The methods of determining the cost of these processes are described in the following chapter. + +REVIEW QUESTIONS + +1. What is the necessity for departmentalizing labor and expense in a textile mill? +2. What are the typical cost accounts required in a woolen mill? +3. How should the labor and expense in the picking department be distributed? +4. How should the cost of yarn be calculated? +5. What is meant by the "run" system for numbering woolen yarn and how are the run numbers used in cost calculations? + +<img>A page from a book with text discussing textile costs and manufacturing of yarn.</img> + +CHAPTER XXVIII + +TEXTILE COSTS—WEAVING AND KNITTING + +1. Cloth in Process (Weaving) Account + +To ascertain the cost of woven cloth produced, a manufacturing or work in process account called Cloth in Process (Weaving) account is opened and is charged with the inventory at the beginning, with the yarn used —whether received from the spinning room or purchased from outside mills—and the pay-roll of the weaving department, which department includes the operations of spooling, dressing, drawing-in, weaving, and burling. Finally the Cloth in Process (Weaving) account is charged with a pro rata part of the fixed charges, maintenance and up-keep of the building, and general expense. + +At the end of each month this account is closed with an inventory of the cloth in process. The difference between the total debits and the closing inventory gives the cost of the woven fabrics produced during the period. + +The usual plan, as already stated, is to treat the weaving end of the mill as an entirely separate enterprise. If the yarn mill sells to the weaving mill, it should be credited for its product at cost, and the yarn should also be charged to the weaving mill at cost. + +The general form and the usual entries in the Cloth in Process (Weaving) account are shown on pages 382 and 383. + +<page_number>380</page_number> + +TEXTILE COSTS—WEAVING AND KNITTING 381 + +To calculate the cost of each woven fabric produced during the period and thus determine the credits to Cloth in Process account, it is necessary to apportion the total cost of production, as shown by the debit side of Cloth in Process (Weaving) account, among the different styles woven. To this end a record is kept of the output of the weaving department during each period. + +Thus, assume the production during the month to be as follows: + +<table> + <thead> + <tr> + <th>Style</th> + <th>Looms</th> + <th>Finished Yds.</th> + <th>Looms</th> + <th>Yds.</th> + <th>Finished Yds.</th> + <th>Pieces</th> + </tr> + </thead> + <tbody> + <tr> + <td>115</td> + <td>125,485</td> + <td>96,461</td> + <td>80,749</td> + <td></td> + <td>48,119</td> + <td>1096</td> + </tr> + <tr> + <td>132</td> + <td>4276</td> + <td>2,501</td> + <td>1,246</td> + <td></td> + <td>1,764</td> + <td>40</td> + </tr> + <tr> + <td>129-1</td> + <td></td> + <td></td> + <td></td> + <td></td> + <td>37</td> + <td>1</td> + </tr> + <tr> + <td>i24-1</td> + <td></td> + <td></td> + <td></td> + <td></td> + <td>37</td> + <td>1</td> + </tr> + </tbody> + <tfoot> + <tr> + <th colspan="7">Samples</th> + </tr> + </tfoot> +</table> + +The problem now is to make an apportionment of the cost of weaving during the period among the different styles. The construction of a fabric determines what warp and filling is used. Thus, style 115 cloth is made up of 60% warp yarn (mix 91, run 160) and 40% filling yarn (mix 91, run 160). The cost of the yarn is obtained from the yarn cost sheets. + +Spooling labor is paid for at the rate of 16.07 cents per 1,000 yds. for a 7%—run yarn, on which basis a charge for spooling can be made to each fabric for spooling warp yarn. Dressing labor is paid for by the day and can be distributed on the basis of the number of warps dressed. Drawing-in is paid for at the rate of 48.4 cents per 1,000 ends in the warp, on which basis the individual styles can be charged. Weavers on fabrics + +382 + +CLOTH IN PROCESS (WEAVING) + +<table> + <tr> + <td>1 Inventory (Per unit of Weaving Department re-)</td> + <td></td> + </tr> + <tr> + <td>Lot 250, M/s. (Total 200)</td> + <td>30</td> + </tr> + <tr> + <td>* 275 = 95, Run 136</td> + <td>8 3,000.00</td> + </tr> + <tr> + <td>* 280 = 103, Run 129</td> + <td>4,000.00</td> + </tr> + <tr> + <td>Lot 475, M/s. (Gyodak) (Total 200)</td> + <td>3,000.00</td> + </tr> + <tr> + <td>Lot 475, M/s. (Run 29)</td> + <td>4,000.00</td> + </tr> + <tr> + <td>Water Damson on Foca</td> + <td>2,000.00</td> + </tr> + <tr> + <td>Style 115</td> + <td>1,000.00</td> + </tr> + <tr> + <td>Style 115</td> + <td>1,000.00</td> + </tr> + <tr> + <td>Coron on Foca</td> + <td>2,000.00</td> + </tr> + <tr> + <td>Style 115</td> + <td>3,000.00</td> + </tr> +</table> + +31 Input (Per unit of daily Spinning) +<table> + <tr> + <td>Lot 251, M/s.</td> + <td>818,300.00</td> + </tr> + <tr> + <td>* Lot 251, M/s.</td> + <td>4,691.82</td> + </tr> + <tr> + <td>* Lot 251, M/s.</td> + <td>4,691.82</td> + </tr> +</table> + +31 Output (Per unit of daily Spinning) +<table> + <tr> + <td>Lot 251, M/s.</td> + <td>889,639.97</td> + </tr> + <tr> + <td>* Lot 251, M/s.</td> + <td>4,691.82</td> + </tr> +</table> + +REPRESENTATIVE SYSTEMS + +TEXTILE COSTS—WEAVING AND KNITTING 883 + +<table> + <tr> + <td>Lot 267 Mt. 105, Rum 125</td> + <td>1,600 lbs.</td> + <td>5,652.00</td> + <td>Waters Damson cv. Fronie</td> + <td></td> + <td></td> + <td></td> + <td></td> + </tr> + <tr> + <td>at 28% Mt. 91, at 36%</td> + <td>160</td> + <td>4,000.00</td> + <td>Syste 115, extra Pn. non</td> + <td>13,900.00</td> + <td></td> + <td></td> + <td></td> + </tr> + <tr> + <td>Purchase Price</td> + <td>91, at 36%</td> + <td>360.00</td> + <td>Water Damson cv. Fronie</td> + <td>5,224.83</td> + <td>Extra Pn. non</td> + <td>10,000</td> + <td></td> + </tr> + <tr> + <td>Supplies</td> + <td></td> + <td>5,000.00</td> + <td>Syste 115, extra Pn. non</td> + <td></td> + <td></td> + <td></td> + <td></td> + </tr> + <tr> + <td>Repairs</td> + <td></td> + <td>10,000</td> + <td></td> + <td></td> + <td></td> + <td></td> + <td></td> + </tr> + <tr> + <td>Special Outside Laborer,</table> + +<table> + <tr><th>Dry Goods</th><th>Purchase Price (net)</th><th>Total Cost (net)</th><th>Taxable Value (net)</th><th>Taxable Value (tax)</th><th>Taxable Value (net)</th><th>Taxable Value (tax)</th><th>Taxable Value (net)</th><th>Taxable Value (tax)</th><th>Taxable Value (net)</th><th>Taxable Value (tax)</th><th>Taxable Value (net)</th><th>Taxable Value (tax)</th><th>Taxable Value (net)</th><th>Taxable Value (tax)</th><th>Taxable Value (net)</th><th>Taxable Value (tax)</th><th>Taxable Value (net)</th><th>Taxable Value (tax)</th><th>Taxable Value (net)</th><th>Taxable Value (tax)</th><th>Taxable Value (net)</th><th>Taxable Value (tax)</th><th>Taxable Value (net)</th><th>Taxable Value (tax)</th><th>Taxable Value (net)</th><th>Taxable Value (tax)</th><th>Taxable Value (net)</th><th>Taxable Value (tax)</th><th>Taxable Value (net)</th><th>Taxable Value (tax)</th><th>Taxable Value (net)</th><th>Taxable Value (tax)</th><th>Taxable Value (net)</th><th>Taxable Value (tax)</th><th>Taxable Value (net)</th><th>Taxable Value (tax)</th><th>Taxable Value (net)</th><th>Taxable Value (tax)</th><th>Taxable Value (net)</th><th>Taxable Value (tax)</th><th>Taxable Value (net)</than<td colspan="2">Total Tax</table> + +<table> + +<table> + +<table> + +<table> + +<table> + +<table> + +<table> + +<table> + +<table> + +<table> + +<table> + +<table> + +<table> + +<table> + +<table> + +<table> + +<table> + +<table> + +<table> + +<table> + +<table> + +<table> + +<table> + +<table> + +<table> + +<table> + +<table> + +<table> + +<table> + +<table> + +<table> + +<table> + +<table> + +<table> + +<table> + +<table> + +<table> + +<table> + +<table> + +<table> + +<table> + +<table> + +<table> + +<table> + +<table> + +<table> + +<table> + +<table> + +<table> + +<table> + +<table> + +<table> + +<table> + +<table> + +<table> + +<table> + +<table> + +<table> + +<table> + +<tr style="background-color: #f2f2f2;"> +<td style="text-align: center;">Lettuce<br>(Net Weight)<br>(Pkt.)<br>(Tax)<br>(Tax)<br>(Tax)<br>(Tax)<br>(Tax)<br>(Tax)<br>(Tax)<br>(Tax)<br>(Tax)<br>(Tax)<br>(Tax)<br>(Tax)<br>(Tax)<br>(Tax)<br>(Tax)<br>(Tax)<br>(Tax)<br>(Tax)<br>(Tax)<br>(Tax)<br>(Tax)<br>(Tax)<br>(Tax)<br>(Tax)<br>(Tax)<br>(Tax)<br>(Tax)<br>(Tax)<br>(Tax)<br>(Tax)<br>(Tax)<br>(Tax)<br>(Tax)<br>(Tax)<br>(Tax)<br>(Tax)<br>(Tax)<br>(Tax)<br>(Tax)<br>(Tax)<br>(Tax)<br>(Tax)<br>(Tax)<br>(Tax)<br>(Tax)<br>(Tax)<br>(Tax)<br>(Tax)<br>(Tax)<br>(Tax)<br>(Tax)<br>(Tax)<br>(Tax)<br>(Tax)<br>(Tax)<br>(Tax)<br>(Tax)<br>(Tax)<br>(Tax)<br>(Tax)<br>(Tax)<br>(Tax)<br>(Tax)<br>(Tax)<br>(Tax)<br>(Tax)<br>(Tax)<br>(Tax)<br>(Tax)<br>(Tax)<br>(Tax)<br>(Tax)<br>(Tax)<br>(Tax)<br>(Tax.<table style="border-collapse: collapse; border: none; margin: auto; width: 100%; height: auto;"> +<tr style="background-color: #f2f2f2;"> +<td style="text-align: center;">Lettuce<br style="font-size: smaller;">(Net Weight)...</table style="border-collapse: collapse; border: none; margin: auto; width: 100%; height: auto;"> +<tr style="background-color: #f2f2f2;"> +<td style="text-align: center;">(Pkt.)...</table style="border-collapse: collapse; border: none; margin: auto; width: 100%; height: auto;"> +<tr style="background-color: #f2f2f2;"> +<td style="text-align: center;">(Pkt.)...</table style="border-collapse: collapse; border: none; margin: auto; width: 100%; height: auto;"> +<tr style="background-color: #f2f2f2;"> +<td style="text-align: center;">(Pkt.)...</table style="border-collapse: collapse; border: none; margin: auto; width: 100%; height: auto;"> +<tr style="background-color: #f2f2f2;"> +<td style="text-align: center;">(Pkt.)...</table style="border-collapse: collapse; border: none; margin: auto; width: 100%; height: auto;"> +<tr style="background-color: #f2f2f2;"> +<td style="text-align: center;">(Pkt.)...</table style="border-collapse: collapse; border: none; margin: auto; width: 100%; height: auto;"> +<tr style="background-color: #f2f2f2;"> +<td style="text-align: center;">(Pkt.)...</table style="border-collapse: collapse; border: none; margin: auto; width: 100%; height: auto;"> +<tr style="background-color: #f2f2f2;"> +<td style="text-align: center;">(Pkt.)...</table style="border-collapse: collapse; border: none; margin: auto; width: 100%; height: auto;"> +<tr style="background-color: #f2f2f2;"> +<td style="text-align: center;">(Pkt.)...</table style="border-collapse: collapse; border: none; margin: auto; width: 100%; height: auto;"> +<tr style="background-color: #f2f2f2;"> +<td style="text-align: center;">(Pkt.)...</table style="border-collapse: collapse; border: none; margin: auto; width: 100%; height: auto;"> +<tr style="background-color: #f2f2f2;"> +<td style="text-align: center;">(Pkt.)...</table style="border-collapse: collapse; border: none; margin: auto; width: 100%; height: auto;"> +<tr style="background-color: #f2f2f2;"> +<td style="text-align: center;">(Pkt.)...</table style="border-collapse: collapse; border: none; margin: auto; width: 100%; height: auto;"> +<tr style="background-color: #f2f2f2;"> +<td style="text-align:center;">(Pkt.)...</table style="border-collapse:none;border:none;margin:auto;width:auto;height:auto;"></tr></tbody></table></tbody></table></tbody></table></tbody></table></tbody></table></tbody></table></tbody></table></tbody></table></tbody></table></tbody></table></tbody></table></tbody></table></tbody></table></tbody></table></tbody></table></tbody></table></tbody></table></tbody></table></tbody></table></tbody></table/></thead><tbody><tr class='header_bottom_margin'><td colspan='3'></tr><tr class='header_bottom_margin'><thead class='header_bottom_margin'><tr class='header_bottom_margin'><thead class='header_bottom_margin'><tr class='header_bottom_margin'><thead class='header_bottom_margin'><tr class='header_bottom_margin'><thead class='header_bottom_margin'><tr class='header_bottom_margin'><thead class='header_bottom_margin'><tr class='header_bottom_margin'><thead class='header_bottom_margin'><tr class='header_bottom_margin'><thead class='header_bottom_margin'><tr class='header_bottom_margin'><thead class='header_bottom_margin'><tr class='header_bottom_margin'><thead class='header_bottom_margin'><tr class='header_bottom_margin'><thead class='header_bottom_margin'><tr class='header_bottom_margin'><thead class='header_bottom_margin'><tr class='header_bottom_margin'><thead class='header_bottom_margin'><tr class='header_bottom_margin'><thead class='header_bottom_margin'><tr class='header_bottom_margin'><thead class='header_bottom_margin'><tr class='header_bottom_margin'><thead class='header_bottom_margin'><tr class='header_bottom_margin'><thead class='header_bottom_margin'><tr class='header_bottom_margin'><thead class='header_bottom_margin'><tr class='header_bottom_margin'><thead class='header_bottom_margin'><tr class='header_bottom_margin'><thead class='header_bottom_margin'><tr class='header_bottom_margin'><thead class='header_bottom_margin'><tr class='header_bottom_margin'><thead class='header_bottom_margin'><tr class='header_bottom_margin'><thead class='header_bottom_margin'><tr class='header_bottom_margin'><thead class='header_bottom_margin'><tr class='header_bottom_margin'><thead class='header_bottom_margin'><tr class='header_bottom_margin'><thead class='header_bottom_margin'><tr class='header_bottom_margin'> + +<table> + <tr> + <td><strong>384</strong></td> + <td colspan="2"><strong>REPRESENTATIVE SYSTEMS</strong></td> + </tr> + <tr> + <td></td> + <td></td> + <td></td> + </tr> + <tr> + <td><strong>STP No.</strong></td> + <td><strong>Date</strong></td> + <td><strong>COST OF CLOTH WOVEN</strong></td> + </tr> + <tr> + <td></td> + <td></td> + <td></td> + </tr> + <tr> + <td>No. of Pieces (70d per warp)</td> + <td></td> + <td>115</td> + </tr> + <tr> + <td>No. of Pieces (70d per warp)</td> + <td></td> + <td>2,294</td> + </tr> + <tr> + <td>No. of Pieces (70d per warp)</td> + <td></td> + <td>26</td> + </tr> + <tr> + <td>No. of Pieces (70d per warp)</td> + <td></td> + <td>244</td> + </tr> + <tr> + <td>No. of Pieces (70d per warp)</td> + <td></td> + <td>909</td> + </tr> + <tr> + <td>Filling No. - 91, Run 169, % - 40%</td> + <td></td> + <td>275 Bns.</td> + </tr> + <tr> + <td colspan="2">Corr. Max.-Min. Tens.</td> + <td>Ancorcr Pkg.La.</td> + <td>Ancorcr Pkg.La.</td> + <td>Ancorcr Pkg.La.</td> + </tr> + <tr> + <td>Tens-Warp at Bl(18) at Bl(18)</td> + <td></td> + <td>$862.59</td> + <td>$862.59</td> + <td>$862.59</td> + </tr> + <tr> + <td>Total Cost of Yarns</td> + <td></td> + <td>8805.08</td> + <td>8805.08</td> + <td>8805.08</td> + </tr> + <tr> + <td>Direc Labor:</th><th>Sergeant, Yarn, P. W. at Bl(18)</th><th>$3.64</th><th>$3.64</th><th>$3.64</th></tr><tr><th>Direc Labor:</th><th>Dressing Yarn, D. W. at Bl(18)</th><th>3.12</th><th>3.12</th><th>3.12</th></tr><tr><th>Direc Labor:</th><th>Dressing Yarn, D. W. at Bl(18)</th><th>29.36</th><th>29.36</th><th>29.36</th></tr><tr><th>Direc Labor:</th><th>Weaving Yarn, F.W. at Bl(18) per yd.</th><th>876.15</th><th>876.15</th><th>876.15</th></tr><tr><th>Direc Labor:</th><th>Total Direc Labor.</th><th>876.15</th><th>876.15</th><th>876.15</th></tr><tr><th>Direc Labor:</th><th>Begins Weaving Day Laborer</th><th>-</th><th>-</th><th>-</th></tr><tr><th>Direc Labor:</th><th>Weaving Day Laborer</th><th>-</th><th>-</th><th>-</th></tr><tr><th>Direc Labor:</th><th>Weaving Day Laborer</th><th>-</th><th>-</th><th>-</th></tr><tr><th>Direc Labor:</th><th>Lifting Yarn and Power of Yarn General Exercise Place Overhead Lopes of Direc Laborer</th><table cellspacing="0" cellpadding="0" border="0"> + </table></table> + +<table cellspacing="0" cellpadding="0" border="0"> + </table> + +<table cellspacing="0" cellpadding="0" border="0"> + </table> + +<table cellspacing="0" cellpadding="0" border="0"> + </table> + +<table cellspacing="0" cellpadding="0" border="0"> + </table> + +<table cellspacing="0" cellpadding="0" border="0"> + </table> + +<table cellspacing="0" cellpadding="0" border="0"> + </table> + +<table cellspacing="0" cellpadding="0" border="0"> + </table> + +<table cellspacing="0" cellpadding="0" border="0"> + </table> + +<table cellspacing="0" cellpadding="0" border="0"> + </table> + +<table cellspacing="0" cellpadding="0" border="0"> + </table> + +<table cellspacing="0" cellpadding="0" border="0"> + </table> + +<table cellspacing="0" cellpadding="0" border="0"> + </table> + +<table cellspacing="0" cellpadding="0" border="0"> + </table> + +<table cellspacing="0" cellpadding="0" border="0"> + </table> + +<table cellspacing="0" cellpadding="0" border="0"> + </table> + +<table cellspacing="0" cellpadding="0" border="0"> + </table> + +<table cellspacing="0" cellpadding="0" border="0"> + </table> + +<table cellspacing="0" cellpadding="0" border="0"> + </table> + +<table cellspacing="0" cellpadding="0" border="0"> + </table> + +<table cellspacing="0" cellpadding="0" border="0"> + </table> + +<table cellspacing="0" cellpadding="0" border="0"> + </table> + +<table cellspacing="0" cellpadding="0" border="0"> + </table> + +<table cellspacing="0" cellpadding="0" border="0"> + </table> + +<table cellspacing="0" cellpadding="0" border="0"> + </table> + +<table cellspacing="0" cellpadding="0" border="0"> + </table> + +<table cellspacing="0" cellpadding="0" border="0"> + </table> + +<table cellspacing="0" cellpadding="0" border="0"> + </table> + +<table cellspacing="0" cellpadding="0" border="0"> + </table> + +<table cellspacing="0" cellpadding="0" border="0"> + </table> + +<table cellspacing="0" cellpadding="0" border="0"> + </table> + +<table cellspacing="0" cellpadding=" + +TEXTILE COSTS—WEAVING AND KNITTING <page_number>385</page_number> + +with 24 picks per inch receive 8.8 cents per yard, on which basis weaving labor can be charged to the differ- +ent styles. Burlers are paid by the day and so their time can be apportioned on a yardage basis. + +In addition to the direct labor above mentioned, other items to be charged to each style are the general weaving room labor, the fixed charges, a pro rata share of the maintenance and up-keep of the building, and general expenses. The basis to use in making the appor- +tionment is the direct labor charge. The total cost of the yarn, direct labor, and overhead in the weaving de- +partment gives the cost of the woven fabric. + +The tabulation on page 384 illustrates the method of calculation. In case the weaving department of a mill only works on one style during a period, the cost calculation is a very simple matter. + +2. Cloth in Process (Knitting) Account + +This account, as presented on the following page, is operated in the same way as the Cloth in Process (Weaving) account. The stock produced as shown on the credit side is of two kinds—spring needle and latch needle—and the cost problem is to ascertain the unit cost of each style of fabric produced. To this end a record is kept of the yards and pieces knit of each style. + +The manufacture of a knit fabric usually requires but one size of yarn, as the process consists in continually looping together the yarn until a sufficient quantity of goods has been produced. This is, of course, very differ- +ent from the condition in a weaving mill where many kinds of yarn may be interlaced in order to make the fabric. + +<table> + <tr> + <td>1 Inventory on the Noma floor</td> + <td>31 Output (for summary of Knitting Depart.</td> + <td>31 Output (for summary of Knitting Depart.</td> + </tr> + <tr> + <td>Lot 274, Mts. 8, Rm. 100</td> + <td>1,000 lbs.</td> + <td>1,000 lbs.</td> + <td>1,000 lbs.</td> + </tr> + <tr> + <td>Cash: $575</td> + <td>$575</td> + <td>$575</td> + <td>$575</td> + </tr> + <tr> + <td>Lot 677, Mts. 8, Rm. 100</td> + <td>1,000 lbs.</td> + <td>1,000 lbs.</td> + <td>1,000 lbs.</td> + </tr> + <tr> + <td>Cash: $245</td> + <td>$245</td> + <td>$245</td> + <td>$245</td> + </tr> + <tr> + <td>81 Input (for summary of daily output)</td> + <td>31 Inventory (for summary of daily output)</td> + <td>31 Inventory (for summary of daily output)</td> + </tr> + <tr> + <td>Bread (per unit): $2.98</td> + <td>2.98</td> + <td>2.98</td> + <td>2.98</td> + </tr> + <tr> + <td>Lc. 286,</td> + <td>2.98</td> + <td>2.98</td> + <td>2.98</td> + </tr> + <tr> + <td>Potatoes:</td> + <td></td> + <td></td> + <td></td> + </tr> + <tr> + <td>Potatoes: Washing at 4.5 cents per pound</td> + <td></td> + <td></td> + <td></td> + </tr> + <tr> + <td>Knitting Lathery:</td> + <td></td> + <td></td> + <td></td> + </tr> + <tr> + <td>Lathery: Newspaper, Hardware...</td> + <td></td> + <td></td> + <td></td> + </tr> + <tr> + <td>Mending:</td> + <td></td> + <td></td> + <td></td> + </tr> + <tr> + <td>Sewing:</td> + <td></td> + <td></td> + <td></td> + </tr> + <tr> + <td>Fresh Green Vegetables:</th><br><th colspan="3">Fresh Green Vegetables:</th><br><th colspan="3">Fresh Green Vegetables:</th><br><th colspan="3">Fresh Green Vegetables:</th><br><th colspan="3">Fresh Green Vegetables:</th><br><th colspan="3">Fresh Green Vegetables:</th><br><th colspan="3">Fresh Green Vegetables:</th><br><th colspan="3">Fresh Green Vegetables:</th><br><th colspan="3">Fresh Green Vegetables:</th><br><th colspan="3">Fresh Green Vegetables:</th><br><th colspan="3">Fresh Green Vegetables:</th><br><th colspan="3">Fresh Green Vegetables:</th><br><th colspan="3">Fresh Green Vegetables:</th><br><th colspan="3">Fresh Green Vegetables:</th><br><th colspan="3">Fresh Green Vegetables:</th><br><th colspan="3">Fresh Green Vegetables:</th><br><th colspan="3">Fresh Green Vegetables:</th><br><th colspan="3">Fresh Green Vegetables:</th><br><th colspan="3">Fresh Green Vegetables:</th><br><th colspan="3">Fresh Green Vegetables:</th><br><th colspan="3">Fresh Green Vegetables:</th><br><th colspan="3">Fresh Green Vegetables:</th><br><th colspan="3">Fresh Green Vegetables:</th><br><th colspan="3">Fresh Green Vegetables:</th><br><th colspan="3">Fresh Green Vegetables:</th><br><th colspan="3">Fresh Green Vegetables:</th><br><th colspan="3">Fresh Green Vegetables:</th><br><th colspan="3">Fresh Green Vegetables:</th><br><th colspan="3">Fresh Green Vegetables:</th><br><th colspan="3">Fresh Green Vegetables:</th><br><th colspan="3">Fresh Green Vegetables:</th><br><th colspan="3">Fresh Green Vegetables:</th><br><th colspan="3">Fresh Green Vegetables:</th><br><th colspan="3">Fresh Green Vegetables:</th><br><th colspan="3">Fresh Green Vegetables:</th><br><th colspan="3">Fresh Green Vegetables:</th></tr> + +<table cellspacing='0' cellpadding='0'> +<tr style='text-align:center;'> +<td style='width:1%;'></table> + +<table cellspacing='0' cellpadding='0'> +<tr style='text-align:center;'> +<td style='width:1%;'></table> + +<table cellspacing='0' cellpadding='0'> +<tr style='text-align:center;'> +<td style='width:1%;'></table> + +<table cellspacing='0' cellpadding='0'> +<tr style='text-align:center;'> +<td style='width:1%;'></table> + +<table cellspacing='0' cellpadding='0'> +<tr style='text-align:center;'> +<td style='width:1%;'></table> + +<table cellspacing='0' cellpadding='0'> +<tr style='text-align:center;'> +<td style='width:1%;'></table> + +<table cellspacing='0' cellpadding='0'> +<tr style='text-align:center;'> +<td style='width:1%;'></table> + +<table cellspacing='0' cellpadding='0'> +<tr style='text-align:center;'> +<td style='width:1%;'></table> + +<table cellspacing='0' cellpadding='0'> +<tr style='text-align:center;'> +<td style='width:1%;'></table> + +<table cellspacing='0' cellpadding='0'> +<tr style='text-align:center;'> +<td style='width:1%;'></table> + +<table cellspacing='0' cellpadding='0'> +<tr style='text-align:center;'> +<td style='width:1%;'></table> + +<table cellspacing='0' cellpadding='0'> +<tr style='text-align:center;'> +<td style='width:1%;'></table> + +<table cellspacing='0' cellpadding='0'> +<tr style='text-align:center;'> +<td style='width:1%;'></table> + +<table cellspacing='0' cellpadding='0'> +<tr style='text-align:center;'> +<td style='width:1%;'></table> + +<table cellspacing='0' cellpadding='0'> +<tr style='text-align:center;'> +<td style='width:1%;'></table> + +<table cellspacing='0' cellpadding='0'> +<tr style='text-align:center;'> +<td style='width:1%;'></table> + +<table cellspacing='0' cellpadding='0'> +<tr style='text-align:center;'> +<td style='width:1%;'></table> + +<table cellspacing='0' cellpadding='0'> +<tr style='text-align:center;'> +<td style='width:1%;'></table> + +<table cellspacing='0' cellpadding='0'> +<tr style='text-align:center;'> +<td style='width:1%;'></table> + +<table cellspacing='0' cellpadding='0'> +<tr style='text-align:center;'> +<td style='width:1%;'></table> + +<table cellspacing='0' cellpadding='0'> +<tr style='text-align:center;'> +<td style='width:1%;'></table> + +<table cellspacing='0' cellpadding='0'> +<tr style='text-align:center;'> +<td style='width:1%;'></table> + +<table cellspacing='0' cellpadding='0'> +<tr style='text-align:center;'> +<td style='width:1%;'></table> + +<table cellspacing='0' cellpadding='0'> +<tr style='text-align:center;'> +<td style='width:1%;'></table> + +<table cellspacing='0' cellpadding='0'> +<tr style='text-align:center;'> +<td style='width:1%;'></table> + +<table cellspacing='0' cellpadding='0'> +<tr style='text-align:center;'> +<td style='width:1%;'></table> + +<table cellspacing='0' cellpadding='0'> +<tr style='text-align:center;'> +<td style='width:1%;'></table> + +<table cellspacing='0' cellpadding='0'> +<tr style='text-align:center;'> +<td style='width:1%;'></table> + +<table cellspacing 'cellpadding= 'cellpadding= 'cellpadding= 'cellpadding= 'cellpadding= 'cellpadding= 'cellpadding= 'cellpadding= 'cellpadding= 'cellpadding= 'cellpadding= 'cellpadding= 'cellpadding= 'cellpadding= 'cellpadding= 'cellpadding= 'cellpadding= 'cellpadding= 'cellpadding= 'cellpadding= 'cellpadding= 'cellpadding= 'cellpadding= 'cellpadding= 'cellpadding= 'cellpadding= 'cellpadding= 'cellpadding= 'cellpadding= 'cellpadding= 'cellpadding= 'cellpadding= 'cellpadding= 'cellpadding= 'cellpadding= 'cellpadding= 'cellpadding= 'cellpadding= 'cellpadding= 'cellpadding= 'cellpadding= 'cellpadding= 'cellpadding= 'cellpadding= 'cellpadding= 'cellpadding= 'cellpadding= 'cellpadding= 'cellpadding= 'cellpadding= 'cellpadding= 'cellpadding= 'cell;padding=""></thead> + +<tbody> + +<tr class = "header_row"> +<th align = "left" >CLOTH IN PROCESS (KNITTING)</thead> + +<th align = "left" >Output (for summary of Knitting Depart.</thead> + +<th align = "left" >Output (for summary of Knitting Depart.</thead> + +<th align = "left" >Output (for summary of Knitting Depart.</thead> + +<th align = "left" >Output (for summary of Knitting Depart.</thead> + +<th align = "left" >Output (for summary of Knitting Depart.</thead> + +<th align = "left" >Output (for summary of Knitting Depart.</thead> + +<th align = "left" >Output (for summary of Knitting Depart.</thead> + +<th align = "left" >Output (for summary of Knitting Depart.</thead> + +<th align = "left" >Output (for summary of Knitting Depart.</thead> + +<th align = "left" >Output (for summary of Knitting Depart.</thead> + +<th align = "left" >Output (for summary of Knitting Depart.</thead> + +<th align = "left" >Output (for summary of Knitting Depart.</thead> + +<th align = "left" >Output (for summary of Knitting Depart.</thead> + +<th align = "left" >Output (for summary of Knitting Depart.</thead> + +<th align = "left" >Output (for summary of Knitting Depart.</thead> + +<th align = "left" >Output (for summary of Knitting Depart.</thead> + +<th align = "left" >Output (for summary of Knitting Depart.</thead> + +<th align = "left" >Output (for summary of Knitting Depart.</thead> + +<th align = "left" >Output (for summary of Kniting Depart.</thead> + +<th align = "left" >Output (for summary of Kniting Depart.</thead> + +<th align = "left" >Output (for summary of Kniting Depart.</thead> + +<th align = "left" >Output (for summary of Kniting Depart.</thead> + +<th align = "left" >Output (for summary of Kniting Depart.</thead> + +<th align = "left" >Output (for summary of Kniting Depart.</thead> + +<th align = "left" >Output (for summary of Kniting Depart.</thead> + +<th align = "left" >Output (for summary of Kniting Depart.</thead> + +<th align = "left" >Output (for summary of Kniting Depart.</thead> + +<th align = "left" >Output (for summary of Kniting Depart.</thead> + +<th align = "left" >Output (for summary of Kniting Depart.</thead> + +<th align = "left" >Output (for summary of Kniting Depart.</thead> + +<th align = "left" >Output (for summary of Kniting Depart.</thead> + +<th align = "left" >Output (for summary of Kniting Depart.</thead> + +<th align = "left" >Output (for summary of Kniting Depart.</thead> + +<th align = "left" >Output (for summary of Kniting Depart.</thead> + +<th align = "left" >Output (for summary of Kniting Depart.</thead> + +<th align = "left" >Output (for summary of Kniting Depart.</thead> + +<th align = "left" >Output (for summary of Kniting Depart.</thead> + +<th align = "left" >Output (for summary of Kniting Depart.</thead> + +<th align = "left" >Output (for summary of Kniting Depart.</thead> + +<th align = "left" >Output (for summary of Kniting Depart.</thead> + +<th align = "left" >Output (for summary of Kniting Depart.</thead> + +<th align = "left" >Output (for summary of Kniting Depart.</thead> + +<th align = "left" >Output (for summary of Kniting Depart.</thead> + +<th align = "left" >Output (for summary of Kniting Depart.</thead> + +<th align = "left" >Output (for summary of Kniting Depart.</thead> + +<th align = "left" >Output (for summary of Kniting Depart.</thead> + +<th align = "left" >Output (for summary of Kniting Depart.</thead> + +<th align = "left" >Output (for summary of Kniting Depart.</thead> + +<th align = "left" >Output (for summary of Kniting Depart.) + +**FEXTILE COSTS—WEAVING AND KNITTING** 387 + +**3. Cost of Cloth Knit** + +The method of calculating the cost of cloth knit is shown in the table on page 388. The cost of yarn can be ascertained from the yarn cost sheets and a proper charge made accordingly. Labor in the winding department is paid for at the rate of 5 cents per spool, and mending is paid for at the rate of 3 cents per yard, on which basis a charge can be made to each style. It is assumed that the pay-roll of the spring needle section is chargeable to style 1010 and that of the latch needle section to style 1055. The indirect expense of the knitting department is divided between styles in proportion to the direct labor charge. + +**4. Cloth in Process (Wet and Dry Finishing) Account** + +The fabrics which have been either woven or knit are charged to the Cloth in Process (Wet and Dry Finishing) account. This account is also charged with all labor and expenses incurred in connection with the finishing operation. At the end of each accounting period the cost of the finished fabrics is calculated and credited to this account, leaving a balance equal to the inventory value of unfinished fabrics, as shown on page 389. + +**5. Calculating the Cost of Finished Cloth** + +The next step is to apportion the cost of the production of the wet and dry finishing departments over the different styles. This can be done on a columnar sheet as illustrated in the example given on page 390. The cost of the material is obtained from the weaving and knitting department cost sheets. Labor and expense are apportioned on a yardage basis, as shown. + +<table> + <tr> + <td colspan="3">REPRESENTATIVE SYSTEMS</td> + </tr> + <tr> + <td rowspan="2">Cost of Cloth Knit</td> + <td rowspan="2"></td> + <td rowspan="2"></td> + </tr> + <tr> + <td>100%</td> + <td>100%</td> + <td>100%</td> + <td>100%</td> + <td>100%</td> + </tr> + <tr> + <td>Material</td> + <td>Total:</td> + <td>Amount</td> + <td>Yrs Yc.</td> + <td>Amount</td> + <td>Yrs Yc.</td> + <td>Amount</td> + <td>Yrs Yc.</td> + </tr> + <tr> + <td>Pay-Off</td> + <td>$ 50,000.00</td> + <td>$ 7,000.00</td> + <td></td> + <td>$ 6,850.00</td> + <td></td> + <td>$ 6,850.00</td> + <td></td> + </tr> + <tr> + <td>Cutting and Sizing Fabric</td> + <td>$ 5,000.00</td> + <td>$ 1,000.00</td> + <td></td> + <td>$ 1,155.00</td> + <td></td> + <td>$ 1,155.00</td> + <td></td> + </tr> + <tr> + <td>Cutting and Sizing Needles</td> + <td>$ 5,000.00</td> + <td>$ 1,155.00</td> + <td></td> + <td>$ 282.50</td> + <td></td> + <td>$ 282.50</td> + <td></td> + </tr> + <tr> + <td>Total Pay-Off</td> + <td>$ 15,000.00</td> + <td>$ 14,145.00</td> + <td></td> + <td>$ 1,467.50</td> + <td></td> + <td>$ 1,467.50</td> + <table><tbody><tr><th style="text-align: left;">Overhead Expense:</th><th style="text-align: right;">$ 2,500.00</th><th style="text-align: right;">$ 2,500.00</th><th style="text-align: right;">$ 2,500.00</th><th style="text-align: right;">$ 2,500.00</th><th style="text-align: right;">$ 2,500.00</th><th style="text-align: right;">$ 2,500.00</th><th style="text-align: right;">$ 2,500.00</th></tr><tr><th style="text-align: left;">Fibers and Spools:</th><th style="text-align: right;">$ 2,500.00</th><th style="text-align: right;">$ 2,500.00</th><th style="text-align: right;">$ 2,500.00</th><th style="text-align: right;">$ 2,500.00</th><th style="text-align: right;">$ 2,500.00</th><th style="text-align: right;">$ 2,500.00</th><th style="text-align: right;">$ 2,500.00</th></tr><tr><th style="text-align: left;">Needles-Lace:</th><th style="text-align: right;">$ 1,253.33</th><th style="text-align: right;">$ 1,253.33</th><th style="text-align: right;">$ 1,253.33</th><th style="text-align: right;">$ 1,253.33</th><th style="text-align: right;">$ 1,253.33</th><th style="text-align: right;">$ 1,253.33</th><th style="text-align: right;">$ 1,253.33</th></tr><tr><th style="text-align: left;">Labor and Power:</th><th style="text-align: right;">$ 1,253.33</th><th style="text-align: right;">$ 1,253.33</th><th style="text-align: right;">$ 1,253.33</th><th style="text-align: right;">$ 1,253.33</th><th style="text-align: right;">$ 1,253.33</th><th style="text-align: right;">$ 1,253.33</th><th style="text-align: right;">$ 1,253.33</th></tr><tr><th style="text-align: left;">Materials and Up-Crop of Building:</th><th style="text-align: right;">$ 1,253.33</th><th style="text-align: right;">$ 1,253.33</th><th style="text-align: right;">$ 1,253.33</th><th style="text-align: right;">$ 1,253.33</th><th style="text-align: right;">$ 1,253.33</th><th style="text-align: right;">$ 1,253.33</th><table> + +<tr class='header_bottom_margin'> +<td colspan='7'></table> + +<tr class='annotation_item'> +<td>Building Frame:</table> + +<tr class='annotation_item'> +<td>Overhead Expense:</table> + +<tr class='annotation_item'> +<td>Total Cost:</table> + +<tr class='annotation_item'> +<td>$82,899.66 $819,869.66 $819,869.66 $819,869.66 $819,869.66 $819,869.66 $819,869.66 $819,869.66 $819,869.66 $819,869.66 $819,869.66 $819,869.66 $819,869.66 $819,869.66 $819,869.66 $819,869.66 $819,869.66 $819,869.66 $819,869.66 $819,869.66 $819,869.66 $819,869.66 $819,869.66 $819,869.66 $819,869.66 $819,869.66 $819,869.66 $819,869.66 $819,869.6 + +TEXTILE COSTS—WEAVING AND KNITTING 389 + +<table> + <tr> + <td>Inventory</td> + <td>Cloth in Process (Wet and Dry Finishing)</td> + <td></td> + <td></td> + </tr> + <tr> + <td>1 Inventory</td> + <td>Cloth in Process (Wet and Dry Finishing)</td> + <td></td> + <td></td> + </tr> + <tr> + <td>Stock</td> + <td>Yds., -- lbs.</td> + <td>$ 2,000.00</td> + <td></td> + </tr> + <tr> + <td>Stock</td> + <td>Yds., -- lbs.</td> + <td>$ 2,000.00</td> + <td></td> + </tr> + <tr> + <td>Stock</td> + <td>Yds., -- lbs.</td> + <td>$ 4,000.00</td> + <td></td> + </tr> + <tr> + <td>Stock</td> + <td>Yds., -- lbs.</td> + <td>$ 6,000.00</td> + <td></td> + </tr> + <tr> + <td>Purchases</td> + <td>Yds., -- lbs.</td> + <td>$ 15,079.90</td> + <td></td> + </tr> + <tr> + <td>Purchases</td> + <td>Yds., -- lbs.</td> + <td>$ 15,079.90</td> + <td></td> + </tr> + <tr> + <td>Payroll</td> + <td>Yds., -- lbs.</td> + <td>$ 1,500.00</td> + <td></td> + </tr> + <tr> + <td>Repairs</td> + <td>Yds., -- lbs.</td> + <td>$ 500.00</td> + <td></td> + </tr> + <tr> + <td>Payroll</td> + <td>Yrs., -- lbs.</td> + <td>$ 500.00</td> + <table><tbody><tr><th style="text-align: right;">31 January:</th><th style="text-align: left;">$872,456.99</th></tr><tr><th style="text-align: right;">31 January:</th><th style="text-align: left;">$10,678.28</th></tr><tr><th style="text-align: right;">31 January:</th><th style="text-align: left;">$13,223.28</th></tr><tr><th style="text-align: right;">31 January:</th><th style="text-align: left;">$866,132.59</th></tr></tbody></table></table></table></table></table></table></table></table></table></table></table></table></table></table></table></table></table></table></table></table></table></table></table></table></table></table></table> + +<table border="1"> +<tr><th>Description</th><th>Amount (net)</th><th>Description (per Finishing Department re- part.)</th><th>Description (per Finishing Department re- part.)</th><th>Description (per Finishing Department re- part.)</th><th>Description (per Finishing Department re- part.)</th><th>Description (per Finishing Department re- part.)</th><th>Description (per Finishing Department re- part.)</th><th>Description (per Finishing Department re- part.)</th><th>Description (per Finishing Department re- part.)</th><th>Description (per Finishing Department re- part.)</th><th>Description (per Finishing Department re- part.)</th><th>Description (per Finishing Department re- part.)</th><th>Description (per Finishing Department re- part.)</th><th>Description (per Finishing Department re- part.)</th><th>Description (per Finishing Department re- part.)</th><th>Description (per Finishing Department re- part.)</th><th>Description (per Finishing Department re- part.)</th><th>Description (per Finishing Department re- part.)</th><th>Description (per Finishing Department re- part.)</th><th>Description (per Finishing Department re- part.)</th><th>Description (per Finishing Department re- part.)</th><th>Description (per Finishing Department re- part.)</th><th>Description (per Finishing Department re- part.)</th><th>Description (per Finishing Department re- part.)</th><th>Description (per Finishing Department re- part.)</th><th>Description (per Finishing Department re- part.)</th><th>Description (per Finishing Department re- part.)</th><th>Description (per Finishing Department re- part.)</th><th>Description (per Finishing Department re- part.)</than td colspan="2" rowspan="2">Office Expense (net)</span>(net)</span>(net)</span>(net)</span>(net)</span>(net)</span>(net)</span>(net)</span>(net)</span>(net)</span>(net)</span>(net)</span>(net)</span>(net)</span>(net)</span>(net)</span>(net)</span>(net)</span>(net)</span>(net)</span>(net)</span>(net)</span>(net)</span>(net)</span>(net)</span>(net)</span>(net)</span>(net)</span>(net)</span>(net)</span>(net)</span>(net)</span>(net)</span>(net)</span>(net)</span>(net)</span>(net)</span>(net)</span>(net)</span>(net)</span>(net)</span>(net)</span>(net)</span>(net)</span>(net)</span>(net)</span>(net)</span>(net)</span>(net)</span>(net)</span>(net)</span>(net)</span>(net)</span>(net)</span>(net)</span>(net)</span>(net) + +390 +REPRESENTATIVE SYSTEMS + +<table> + <tr> + <td colspan="5">COST OF CLOTH FINISHED</td> + </tr> + <tr> + <td>Yard Finished</td> + <td>115</td> + <td>36,000</td> + <td>100</td> + <td>6,500</td> + </tr> + <tr> + <td>Pound Finished</td> + <td>67,900</td> + <td>440</td> + <td>1,500</td> + <td>5,500</td> + </tr> + <tr> + <td>Total</td> + <td>892,890.30</td> + <td>806,200.00</td> + <td>1,615,820.00</td> + <td>826,612.20</td> + </tr> + <tr> + <td>Material:</td> + <td></td> + <td></td> + <td></td> + <td></td> + </tr> + <tr> + <td>Labor:</td> + <td>$ 892.890.30</td> + <td>$ 892.890.30</td> + <td></td> + <td></td> + </tr> + <tr> + <td>Wet Finishing</td> + <td></td> + <td></td> + <td></td> + <td></td> + </tr> + <tr> + <td>Dry Finishing</td> + <td></td> + <td></td> + <td></td> + <td></td> + </tr> + <tr> + <td>Spray</td> + <td>$ 294.890.30</td> + <td>$ 294.890.30</td> + <td></td> + <td></td> + </tr> + <tr> + <th>Total Labor:</th><th></th><th>$ 1,187,780.60</th><th>$ 901,780.60</th><th>$ 1,615,820.00</th><th>$ 826,612.20</th> + </tr> + <tr> + <th>Overhead Payments:</th><th></th><th></th><th></th><th></th><th></th> + </tr> + <tr> + <th>Repairs & Repaints:</th><th>$ 1,187,780.60</th><th>$ 901,780.60</th><th>$ 135.00</th><th>$ 135.00</th><th></th> + </tr> + <tr> + <th>Depreciation:</th><th>$ 255,334.45</th><th>$ 255,334.45</th><th>$ 325.45</th><th>$ 325.45</th><th></th> + </tr> + <tr> + <th>Labor Int & Power:</th><th>$ 197,946.45</th><th>$ 197,946.45</th><th>$ 247.45</th><th>$ 247.45</th><th></th> + </tr> + <tr> + <th>Management & Upkeep of General Office:</th><th>$ 49,977.33</th><th>$ 49,977.33</th><th>$ 623.33</th><th>$ 623.33</th><th></th> + </tr> + <tr> + <th>General Expense:</th><th>$ 29,287.33</th><th>$ 29,287.33</th><th>$ 361.33</th><th>$ 361.33</th><th></th> + </tr> + <tr style="border-top: double;"> + <thead style="background-color: #e6e6e6;"> + <tr style="text-align: center;"> + <td>Total:</td><td>$ 892,890.30</td><td>$ 806,200.00</td><td>$ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $ $$ $$ $$ $$ $$ $$ $$ $$ $$ $$ $$ $$ $$ $$ $$ $$ $$ $$ $$ $$ $$ $$ $$ $$ $$ $$ $$ $$ $$ $$ $$ $$ $$ $$ $$ $$ $$ $$ $$ $$ $$ $$ $$ $$ $$ $$ $$ $$ $$ $$ $$ $$ $$ $$ $$ $$ $$ $$ $$ $$ $$ $$ $$ $$ $$ $$ $$ $$ $$ **$** **$** **$** **$** **$** **$** **$** **$** **$** **$** **$** **$** **$** **$** **$** **$** **$** **$** **$** **$** **$** **$** **$** **$** **$** **$** **$** **$** **$** **$** **$** **$** **$** **$** **$** **$** **$** **$** **$** **$** **$** **$** **$** **$** **$** **$** **$** **$** **$** **$** **$** **$** **$** **$** **$** + </tr> + <!-- Additional rows --> + <!-- ... --> + <!-- Last row --> + <!-- Total: --> + <!-- Cost: --> + <!-- Overhead: --> + <!-- Total Cost: --> + <!-- Total Overhead: --> + <!-- Total Cost + Overhead: --> + <!-- Total Cost - Overhead: --> + <!-- Total Cost + Overhead - Overhead: --> + <!-- Total Cost - Overhead + Overhead: --> + <!-- Total Cost - Overhead - Overhead: --> + <!-- Total Cost + Overhead - Overhead - Overhead: --> + <!-- Total Cost - Overhead + Overhead - Overhead: --> + <!-- Total Cost - Overhead - Overhead + Overhead: --> + <!-- Total Cost - Overhead - Overhead - Overhead: --> + <!-- Total Cost + Overhead - Overhead - Overhead - Overhead: --> + <!-- Total Cost - Overhead + Overhead - Overhead - Overhead - Overhead: --> + <!-- Total Cost - Overhead - Overhead + Overhead - Overhead - Overhead: --> + <!-- Total Cost - Overhead - Overhead - Overhead + Overhead: --> + <!-- Total Cost + Overhead - Overhead - Overhead - Overhead - Overhead: --> + <!-- Total Cost - Overhead + Overhead - Overhead - Overhead - Overhead - Overhead: --> + <!-- Total Cost - Overhead - Overhead + Overhead - Overhead - Overhead - Overhead: --> + <!-- Total Cost - Overhead - Overhead - Overhead + Overhead: --> + <!-- Total Cost + Overhead - Overhead - Overhead - Overhead - Overhead: --> + <!-- Total Cost - Overhead + Overhead - Overhead - Overhead - Overhead: --> + <!-- Total Cost - Overheading + Overall Cost: --> + <!-- Total Cost + Overall Cost: --> + <!-- Total Cost + Overall Cost (Including): --> + <!-- Total Cost + Overall Cost (Excluding): --> + <!-- Total Cost + Overall Cost (Including and Excluding): --> + <!-- Total Cost + Overall Cost (Including and Excluding): --> + <!-- Total Cost + Overall Cost (Including and Excluding): --> + <!-- Total Cost + Overall Cost (Including and Excluding): --> + <!-- Total Cost + Overall Cost (Including and Excluding): --> + <!-- Total Cost + Overall Cost (Including and Excluding): --> + <!-- Total Cost + Overall Cost (Including and Excluding): --> + <!-- Total Cost + Overall Cost (Including and Excluding): --> + <!-- Total Cost + Overall Cost (Including and Excluding): --> + <!-- Total Cost + Overall Cost (Including and Excluding): --> + <!-- Total Cost + Overall Cost (Including and Excluding): --> + <!-- Total Cost + Overall Cost (Including and Excluding): --> + <!-- Total Cost + Overall Cost (Including and Excluding): --> + <!-- Total Cost + Overall Cost (Including and Excluding): --> + <!-- Total Cost + Overall Cost (Including and Excluding): --> + <!-- Total Cost + Overall Cost (Including and Excluding): --> + <!-- Total Cost + Overall Cost (Including and Excluding): --> + <!-- Total Cost + Overall Cost (Including and Excluding): --> + <!-- Total Cost + Overall Cost (Including and Excluding): --> + <!-- Total Cost + Overall Cost (Including and Excluding): --> + <!-- Total Cost + Overall Cost (Including and Excluding): --> + <!-- Total Cost + Overall Cost (Including and Excluding): --> + <!-- Total Cost + Overall Cost (Including and Excluding): --> + <!-- Total Cost + Overall Cost (Including and Excluding): --> + <!-- Total Cost + Overall Cost (Including and Excluding): --> + +TEXTILE COSTS—WEAVING AND KNITTING 391 + +<table> + <tr> + <td>1 Inventory</td> + <td>FINISHED CLOTH</td> + <td>31 Cost of Goods Sold</td> + </tr> + <tr> + <td>Style 113 on, Melton, --- pcs.</td> + <td>8 $200.00</td> + <td>Style 113, Melton --- pcs.</td> + <td>8 $724.150</td> + </tr> + <tr> + <td>Kvpr --- pcs.</td> + <td>--- lbs.</td> + <td>Style 100 --- pcs.</td> + <td>--- lbs.</td> + </tr> + <tr> + <td>Sale 1910 & 4, Bue, O. D. blankets,</td> + <td>$600.00</td> + <td>Style 100 --- pcs.</td> + <td>$192.00</td> + </tr> + <tr> + <td>og. $48</td> + <td>$600.00</td> + <td>Inventory:</td> + <td>$1800.000</td> + </tr> + <tr> + <td>Size 1055, 5% lbs., Grey blankets,</td> + <td>$600.00</td> + <td>Wares:</td> + <td>$600.00</td> + </tr> + <tr> + <td>og. $48</td> + <td>$600.00</td> + <td>Style 113, Melton --- pcs.</td> + <td>--- pcs.</td> + <td>--- lbs.</td> + <td>$500.00</td> + </tr> + <tr> + <td>31 Finished Production (Per Finding De- partment report):</td> + <td>$724.150</td> + <td>Style 113, Melton --- pcs.</td> + <td>--- pcs.</td> + <td>--- lbs.</td> + <td>O. D. blankets,</td> + <td>$300.00</td> + </tr> + <tr> + <td>Style 1975 --- lbs.</td> + <td>$724.150</td> + <td>Style 1975 --- pcs.</td> + <td>--- pcs.</td><br><br><br><br><br><br><br><br><br><br><br><br><br><br><br><br><br><br><br><br><br><br><br><br><br><br><br><br><br><br><br><br><br><br><br><br><br><br><br><br><br><br><br><br><br><br><br><br><br><br><br><br><br><br><br><br><br><br><br><br><br><br><br><br><br><br><br><br><br><br><br><br><br><br><br><br><br><br><br><br><br><br><br><br><br><br><br><br><br><br><br><br></tr> + <tr> + <td>Kerr --- lbs.</td> + <table border="1"> + <thead> + <tr> + <th></th> + <th></th> + <th></th> + <th></th> + </tr> + </thead> + <tbody> + <tr style="background-color: #f2f2f2;"> + <th>Style 1975 --- pcs.</th> + <th>--- pcs.</th> + <th>--- lbs.</th> + <th>O. D., Grey blankets,</th> + <th>$378.50</th> + </tr> + <!-- Additional rows for other styles --> + </tbody> + </table></tr> + +<tr style="border-top: double;"> + <td colspan="2">$811,739.50</td></tr> + +<tr style="border-top: double;"> + <td colspan="2">$811,739.50</td></tr> + +<tr style="border-top: double;"> + <td colspan="2">$811,739.50</td></tr> + +<tr style="border-top: double;"> + <td colspan="2">$811,739.50</td></tr> + +<tr style="border-top: double;"> + <td colspan="2">$811,739.50</td></tr> + +<tr style="border-top: double;"> + <td colspan="2">$811,739.50</td></tr> + +<tr style="border-top: double;"> + <td colspan="2">$811,739.50</td></tr> + +<tr style="border-top: double;"> + <td colspan="2">$811,739.50</td></tr> + +<tr style="border-top: double;"> + <td colspan="2">$811,739.50</td></tr> + +<tr style="border-top: double;"> + <td colspan="2">$811,739.50</td></tr> + +<tr style="border-top: double;"> + <td colspan="2">$811,739.50</td></tr> + +<tr style="border-top: double;"> + <td colspan="2">$811,739.50</td></tr> + +<tr style="border-top: double;"> + <table border="1"> + ... + ... + ... + ... + ... + ... + ... + ... + ... + ... + ... + ... + ... + ... + ... + ... + ... + ... + ... + ... + ... + ... + ... + ... + ... + ... + ... + ... + ... + ... + ... + ... + ... + ... + ... + ... + ... + ... + ... + ... + ... + ... + ... + ... + ... + ... + ... + ... + ... + ... + ... + ... + ... + ... + +392 +REPRESENTATIVE SYSTEMS + +**6. Finished Cloth Account** + +This account is charged with the production shown in Cloth in Process (Wet and Dry Finishing) account. The closing balance in this account represents the cost of goods sold. The manner of operating the account is shown on page 391. + +--- + +**REVIEW QUESTIONS** + +1. What is the general procedure followed in calculating the cost of a woven fabric? +2. How are the labor and expense of the finishing department apportioned over the output? +3. To what account is the finished fabric charged? + +CHAPTER XXIX + +TEXTILE COSTS—GENERAL EXPENSE + +1. Expense Accounts + +In addition to the operating department accounts referred to in the preceding chapter, various expense accounts are opened to distribute the charges for heat, light, power, depreciation, taxes, etc., to departments. The schedules of distribution are given when required, to show the basis on which the charges are computed. With the exception of Shipping Expense which is closed out to Cost of Sales account, all the other expense accounts are closed out to the various manufacturing departments and to Shipping Expense. + +<table> + <tr> + <td>Shipping Department Expense</td> + <td></td> + <td></td> + </tr> + <tr> + <td>31 Pay-Roll</td> + <td>$800.00</td> + <td>31 Cost of Goods Sold.</td> + <td>$805.00</td> + </tr> + <tr> + <td>Supplies</td> + <td>200.00</td> + <td></td> + <td></td> + </tr> + <tr> + <td>Repairs</td> + <td></td> + <td></td> + <td></td> + </tr> + <tr> + <td>Misc. Expense</td> + <td></td> + <td></td> + <td></td> + </tr> + <tr> + <td>Fixed Charge</td> + <td></td> + <td></td> + <td></td> + </tr> + <tr> + <td>Depreciation</td> + <td>80.00</td> + <td></td> + <td></td> + </tr> + <tr> + <td>Insurance</td> + <td>20.00</td> + <td></td> + <td></td> + </tr> + <tr> + <td>Taxes</td> + <td>10.00</td> + <td></td> + <td></td> + </tr> + <tr> + <td>Transfers:</td> + <td></td> + <td></td> + <td></td> + </tr> + <tr> + <td>Light, Heat, and Power</td> + <td>80.00</td> + <td></td> + <td></td> + </tr> + <tr> + <td>Maintenance and Up-Keep of Building</td> + <td>25.00</td> + <td></td> + <td></td> + </tr> + <tr> + <td>General Expense</td> + <td>5.00</td> + <table><tbody><tr><th style="text-align: right;">$865.00</th><th style="text-align: right;">$865.00</th></tr><tr><th style="text-align: right;"></th><th style="text-align: right;"></th></tr><tr><th style="text-align: right;"><page_number>393</page_number></th><th style="text-align: right;"></th></tr></tbody></table></table> + +<page_number>394</page_number> + +**REPRESENTATIVE SYSTEMS** + +**LIGHT, HEAT, AND POWER** + +<table> + <tr> + <td>31 Purchases</td> + <td>$1,850.00</td> + <td>31 Stock in Process</td> + <td></td> + </tr> + <tr> + <td>Depreciation</td> + <td>600.00</td> + <td>(Dye House)</td> + <td>$ 200.00</td> + </tr> + <tr> + <td></td> + <td></td> + <td>Mill in Process</td> + <td></td> + </tr> + <tr> + <td></td> + <td></td> + <td>(Picker Room)</td> + <td>200.00</td> + </tr> + <tr> + <td></td> + <td></td> + <td>Yarn in Process</td> + <td></td> + </tr> + <tr> + <td></td> + <td></td> + <td>(Carding and Spin- ning)</td> + <td>300.00</td> + </tr> + <tr> + <td></td> + <td></td> + <td>Cloth in Process</td> + <td>(Wet and Dry Fin- ishing)</td> + <td>500.00</td> + </tr> + <tr> + <td></td> + <td></td> + <td>Cloth in Process</td> + <td>(Knitting)</td> + <td>100.00</td> + </tr> + <tr> + <td></td> + <td></td> + <td>Cloth in Process</td> + <td>(Wet and Dry Fin- ishing)</td> + <td>500.00</td> + </tr> + <tr> + <td></td> + <td></td> + <td>Shipping Department Expense</td> + <td></td> + <td>50.00</td> + </tr> + <tr style="border-top: 1px solid black;"> + <th colspan="2">$1,850.00</th> + <th colspan="2">$1,850.00</th> + </tr> +</table> + +The distribution of horse-power in the mill is re- +ported to be as follows: + +<table style="width:100%;"> + <thead style="background-color:#f2f2f2;"> + <tr style="text-align:center;"> + <th>H.P.</th> + <!-- Total H.P. --> + <!-- This is the basis to use for apportioning all power purchased if each department in the mill runs the same number of hours. If otherwise, the distribution of power must be in proportion to the product of the horse- power and hours run. --> + <!-- This is the basis to use for apportioning all power purchased if each department in the mill runs the same number of hours. If otherwise, the distribution of power must be in proportion to the product of the horse- power and hours run. --> + <!-- This is the basis to use for apportioning all power purchased if each department in the mill runs the same number of hours. If otherwise, the distribution of power must be in proportion to the product of the horse- power and hours run. --> + <!-- This is the basis to use for apportioning all power purchased if each department in the mill runs the same number of hours. If otherwise, the distribution of power must be in proportion to the product of the horse- power and hours run. --> + <!-- This is the basis to use for apportioning all power purchased if each department in the mill runs the same number of hours. If otherwise, the distribution of power must be in proportion to the product of the horse- power and hours run. --> + <!-- This is the basis to use for apportioning all power purchased if each department in the mill runs the same number of hours. If otherwise, the distribution of power must be in proportion to the product of the horse- power and hours run. --> + <!-- This is the basis to use for apportioning all power purchased if each department in the mill runs the same number of hours. If otherwise, the distribution of power must be in proportion to the product of the horse- power and hours run. --> + <!-- This is the basis to use for apportioning all power purchased if each department in the mill runs the same number of hours. If otherwise, the distribution of power must be in proportion to the product of the horse- power and hours run. --> + <!-- This is the basis to use for apportioning all power purchased if each department in the mill runs the same number of hours. If otherwise, the distribution of power must be in proportion to the product of the horse- power and hours run. --> + <!-- This is the basis to use for apportioning all power purchased if each department in the mill runs the same number of hours. If otherwise, the distribution of power must be in proportion to the product of the horse- power and hours run. --> + <!-- This is the basis to use for apportioning all power purchased if each department in the mill runs the same number of hours. If otherwise, the distribution of power must be in proportion to the product of the horse- power and hours run. --> + <!-- This is the basis to use for apportioning all power purchased if each department in the mill runs the same number of hours. If otherwise, the distribution of power must be in proportion to the product of the horse- power and hours run. --> + <!-- This is the basis to use for apportioning all power purchased if each department in the mill runs the same number of hours. If otherwise, the distribution of power must be in proportion to the product of the horse- power and hours run. --> + <!-- This is the basis to use for apportioning all power purchased if each department in the mill runs the same number of hours. If otherwise, the distribution of power must be in proportion to the product of the horse- power and hours run. --> + <!-- This is the basis to use for apportioning all power purchased if each department in the mill runs the same number of hours. If otherwise, the distribution of power must be in proportion to the product of the horse- power and hours run. --> + <!-- This is the basis to use for apportioning all power purchased if each department in + +TEXTILE COSTS--GENERAL EXPENSE 395 + +MAINTENANCE AND UP-KEEP OF BUILDINGS + +<table> + <tr> + <td>31 Purchases</td> + <td>$ 25.00</td> + <td>31 Stock in Process</td> + <td></td> + </tr> + <tr> + <td>Pay-Hold</td> + <td>50.00</td> + <td>(Dye House)</td> + <td>$ 100.00</td> + </tr> + <tr> + <td>Depreciation</td> + <td>80.00</td> + <td>Misses in Process</td> + <td></td> + </tr> + <tr> + <td>Insurance</td> + <td>50.00</td> + <td>(Picker Room)</td> + <td>100.00</td> + </tr> + <tr> + <td>Taxes</td> + <td>50.00</td> + <td>Yard Work</td> + <td></td> + </tr> + <tr> + <td></td> + <td></td> + <td>(Carding and Spin-</td> + <td></td> + </tr> + <tr> + <td></td> + <td></td> + <td>ning)</td> + <td>200.00</td> + </tr> + <tr> + <td></td> + <td></td> + <td>Cloth in Process</td> + <td></td> + </tr> + <tr> + <td></td> + <td></td> + <td>(Wearing)</td> + <td>500.00</td> + </tr> + <tr> + <td></td> + <td></td> + <td>Cloth in Process</td> + <td></td> + </tr> + <tr> + <td></td> + <td></td> + <td>(Knitting)</td> + <td>100.00</td> + </tr> + <tr> + <td></td> + <td></td> + <td>Cloth in Process</td> + <td></td> + </tr> + <tr> + <td></td> + <td></td> + <td>(Wet and Dry Fin-</td> + <td></td> + </tr> + <tr> + <td></td> + <td></td> + <td>ishing)</td> + <td>400.00</td> + </tr> + <tr> + <td></table><br/> +The floor space used by productive departments is as follows: + +<table id="floor_space_table"> + <!-- Floor Space Table --> +</table> + +<table id="department_expense_table"> + <!-- Department Expense Table --> +</table> + +<table id="total_sq_ft_table"> + <!-- Total Sq. Ft. Table --> +</table> + +In the foregoing tabulation all non-productive area is omitted, such as space used for entrance halls, superintendent's office, elevator shafts, stairways, etc. + +<table> + <tr> + <td>31 Purchases</td> + <td>$250.00</td> + <td>31 Stock in Process (Dye House)</td> + <td>$100.00</td> + </tr> + <tr> + <td>Pay-Roll</td> + <td>400.00</td> + <td>Mixes in Process (Picker Room)</td> + <td>100.00</td> + </tr> + <tr> + <td>Depreciation</td> + <td>200.00</td> + <td>Yarn in Process (Carding and Spinning)</td> + <td>100.00</td> + </tr> + <tr> + <td></td> + <td></td> + <td>Cloth in Process (Wetting)</td> + <td>300.00</td> + </tr> + <tr> + <td></td> + <td></td> + <td>Cloth in Process (Knitting)</td> + <td>60.00</td> + </tr> + <tr> + <td></td> + <td></td> + <td>Cloth in Process (Wet and Dry Finish-ing)</td> + <td>200.00</td> + </tr> + <tr> + <td></td> + <td></td> + <td>Shipping Department Expense</td> + <td>20.00</td> + </tr> + <tr> + <td></td> + <td><strong>$870.00</strong></td> + <td></td> + <td><strong>$870.00</strong></td> + </tr> +</table> + +This account is closed out on the basis of the productive labor pay-roll. + +<table> + <tr> + <td>31 Purchases</td> + <td>$180.00</td> + <td>31 Stock in Process (Dye House)</td> + <td>$80.00</td> + </tr> + <tr> + <td>Depreciation</td> + <td>260.00</td> + <td>Mixes in Process (Picker Room)</td> + <td>50.00</td> + </tr> + <tr> + <td></td> + <td></td> + <td>Yarn in Process (Carding and Spinning)</td> + <td>50.00</td> + </tr> + <tr> + <td></td> + <td></td> + <td>Cloth in Process (Wetting)</td> + <td>150.00</td> + </tr> + <tr> + <td></td> + <td></td> + <td>Cloth in Process (Knitting)</td> + <td>25.00</td> + </tr> + <tr> + <td></td> + <td></td> + <td>Cloth in Process (Wet and Dry Finish-ing)</td> + <td>15.00</td> + </tr> + <tr> + <td></td> + <td></td> + <td>Shipping Department Expense</td> + <td>15.00</td> + </tr> + <tr style="border-top: double black;"> + <th colspan="2"></th><th colspan="2"><strong>$385.00</strong></th><th><strong>$385.00</strong></th><th style="text-align: right;">$385.00</th><th style="text-align: right;"></th><th style="text-align: right;"></th><th style="text-align: right;"></th><th style="text-align: right;"></th><th style="text-align: right;"></th><th style="text-align: right;"></th><th style="text-align: right;"></th><th style="text-align: right;"></th><th style="text-align: right;"></th><th style="text-align: right;"></th><th style="text-align: right;"></th><th style="text-align: right;"></th><th style="text-align: right;"></th><th style="text-align: right;"></th><th style="text-align: right;"></th><th style="text-align: right;"></th><th style="text-align: right;"></th><th style="text-align: right;"></th><th style="text-align: right;"></th><th style="text-align: right;"></th><th style="text-align: right;"></th><th style="text-align: right;"></th><th style="text-align: right;"></th><th style="text-align: right;"></th><th style="text-align: right;"></th><th style="text-align: right;"></th><th style="text-align: right;"></th><th style="text-align: right;"></th><th style="text-align: right;"></th><th style="text-align: right;"></th><th style="text-align: right;"></th><th style="text-align: right;"></th><th style="text-align: right;"></th><th style="text-align: right;"></th><th style="text-align: right;"></th><th style="text-align: right;"></th><th style="text-align: right;"></th><th style="text-align: right;"></th><th style="text-align: right;"></th><th style="text-align: right;"></th><th style="text-align: right;"></thal<th style="text-align: center;">BOARDING HOUSE ACCOUNT</thal<th style="font-size:x-large;">$385.00</thal<th style="font-size:x-large;">$385.00<th/></thal<th/></thal<th/></thal<th/></thal<th/></thal<th/></thal<th/></thal<th/></thal<th/></thal<th/></thal<th/></thal<th/></thal<th/></thal<th/></thal<th/></thal<th/></thal<th/></thal<th/></thal<th/></thal<th/></thal<th/></thal<th/></thal<th/></thal<th/></thal<th/></thal<th/></thal<th/></thal<th/></thal<th/></thal<th/></thal<th/></thal<th/></thal<th/></thal<th/></thal<th/></thal<th/></thal<th/></thal<th/></thal<th/></thal<th/></thal<th/></thal<th/></thal<th/></thal<th/></thal<th/></thal<th/></thal<th/></thal<th/></thal<th/></thal<th/></thal<th/></thal<th/></thal<th/></thal<th/></thal<th/></thal<th/></thal<th/></thal<th/></thal<th/></thal<th/></thal<th/></thal<th/></thal<th/></tal +<img>A table showing General Expense Account and Boarding House Account.</img> + +TEXTILE COSTS—GENERAL EXPENSE 397 + +Office Expense Account + +<table> + <tr> + <td>31 Purchases</td> + <td>$ 40.00</td> + <td>31 Stock in Process</td> + <td>(Dye House)</td> + <td>$ 60.00</td> + </tr> + <tr> + <td>Pay-Roll</td> + <td>100.00</td> + <td>Mixes in Process</td> + <td></td> + <td></td> + </tr> + <tr> + <td>Depreciation</td> + <td>100.00</td> + <td>Yarn in Process (Carding and Spinning)</td> + <td></td> + <td>50.00</td> + </tr> + <tr> + <td></td> + <td></td> + <td>Cloth in Process</td> + <td></td> + <td>50.00</td> + </tr> + <tr> + <td></td> + <td></td> + <td>(Weaving)</td> + <td></td> + <td>50.00</td> + </tr> + <tr> + <td></td> + <td></td> + <td>Cloth in Process</td> + <td></td> + <td>10.00</td> + </tr> + <tr> + <td></td> + <td></td> + <td>(Knitting)</td> + <td></td> + <td></td> + </tr> + <tr> + <td></td> + <td></td> + <td>Cloth in Process</td> + <td></td> + <td>20.00</td> + </tr> + <tr> + <td></td> + <td></td> + <td>(Wet and Dry Finish ing)</td> + <td></td> + <td></td> + </tr> + <tr> + <td></td> + <td></td> + <td>Shipping Department Expense</td> + <td></td> + <td>10.00</td> + </tr> + <tr><th colspan="2">F940.00</th><th colspan="2"></th><th>F940.00</th></tr> +</table> + +This account is closed out on the basis of the productive labor pay-roll. + +TABLE SHOWING APPORTIONMENT OF DEPRECIATION BY PERIODS + +<table border="1"> + <thead> + <tr><th rowspan="2">Annual Depreciation</th><th colspan="2">4 Weeks</th><th colspan="2">5 Weeks</th><th colspan="2">13 Weeks</th></tr> + <tr><th>Dye House</th><th>Picker Room.</th><th>Carding</th><th>Spinning</th><th>Weaving</th><th>Knitting</th><th>Firing</th><th>Shipping</th><th>General Building Per manent Fixtures.</th></tr> + </thead> + <tbody> + + </tbody> +</table> + +Notes: The five-week periods are December, March, June, and September. The other periods are four weeks each. Each quarter has thirteen weeks (one five-week and two four-week periods). + +398 +REPRESENTATIVE SYSTEMS + +<table> + <tr> + <td colspan="5">ESTIMATE OF DEPRECIATION ON PLANT</td> + </tr> + <tr> + <td>Carr.</td> + <td>% of Cost</td> + <td>Scrap Value</td> + <td>Amount</td> + <td>Life In Years</td> + <td>Annual Depreciation</td> + </tr> + <tr> + <td>Dry House</td> + <td></td> + <td></td> + <td></td> + <td></td> + <td></td> + </tr> + <tr> + <td>Poker Room</td> + <td></td> + <td></td> + <td></td> + <td></td> + <td></td> + </tr> + <tr> + <td>Celling</td> + <td></td> + <td></td> + <td></td> + <td></td> + <td></td> + </tr> + <tr> + <td>Sparking</td> + <td></td> + <td></td> + <td></td> + <td></td> + <td></td> + </tr> + <tr> + <td>Washing</td> + <td></td> + <td></td> + <td></td> + <td></td> + <td></td> + </tr> + <tr> + <td>Kneading</td> + <td></td> + <td></td> + <td></td> + <td></td> + <td></td> + </tr> + <tr> + <td>Slicing</td> + <td></td> + <td></td> + <td></td> + <td></td> + <td></td> + </tr> + <tr> + <td>General Purpose Fixtures</td> + <td></td> + <td></td> + <td></td> + <table border="1"> + <tbody><tr><th>Total</th><th>$\$$</th><th>$\$$</th><th>$\$$</th><th>$\$$</th><th>$\$$</th></tr><tr><th>Dry House</th><th>$\$$</th><th>$\$$</th><th>$\$$</th><th>$\$$</th><th>$\$$</th></tr><tr><th>Poker Room</th><th>$\$$</th><th>$\$$</th><th>$\$$</th><th>$\$$</th><th>$\$$</th></tr><tr><th>Celling</th><th>$\$$</th><th>$\$$</th><th>$\$$</th><th>$\$$</th><th>$\$$</th></tr><tr><th>Sparking</th><th>$\$$</th><th>$\$$</th><th>$\$$</th><th>$\$$</th><th>$\$$</th></tr><tr><th>Washing</th><th>$\$$</th><th>$\$$</th><th>$\$$</th><th>$\$$</th><th>$\$$</th></tr><tr><th>Kneading</th><table border="1"><tbody><tr><thead><tr><th>Description of Fixtures (in $)</thead></tr></tbody></table> $<table border="1"><tbody><tr><thead><tr><th>Description of Fixtures (in $)</thead></tr></tbody></table> $<table border="1"><tbody><tr><thead><tr><th>Description of Fixtures (in $)</thead></tr></tbody></table> $<table border="1"><tbody><tr><thead><tr><th>Description of Fixtures (in $)</thead></tr></tbody></table> $<table border="1"><tbody><tr><thead><tr><th>Description of Fixtures (in $)</thead></tr></tbody></table> $<table border="1"><tbody><tr><thead><tr><th>Description of Fixtures (in $)</thead></tr></tbody></table> $<table border="1"><tbody><tr><thead><tr><th>Description of Fixtures (in $)</thead></tr></tbody></table> $<table border="1"><tbody><tr><thead><tr><th>Description of Fixtures (in $)</thead></tr></tbody></table> $<table border="1"><tbody><tr><thead><tr><th>Description of Fixtures (in $)</thead></tr></tbody></table> $<table border="1"><tbody><tr><thead><tr><th>Description of Fixtures (in $)</thead></tr></tbody></table> $<table border="1"><tbody><tr><thead><tr><th>Description of Fixtures (in $)</thead></tr></tbody></table> $<table border="1"><tbody><tr><thead rowspan="2"><tr colspan="6">Total$<table border="1"><tbody rowspan="2"><tr colspan="6">Total$<table border="1"><tbody rowspan="2"><tr colspan="6">Total$<table border="1"><tbody rowspan="2"><tr colspan="6">Total$<table border="1"><tbody rowspan="2"><tr colspan="6">Total$<table border="1"><tbody rowspan="2"><tr colspan="6">Total$<table border="1"><tbody rowspan="2"><tr colspan="6">Total$<table border="1"><tbody rowspan="2"><tr colspan="6">Total$<table border="1"><tbody rowspan="2"><tr colspan="6">Total$<table border="1"><tbody rowspan="2"><tr colspan="6">Total$<table border="1"><tbody rowspan="2"><tr colspan="6">Total$<table border="1"><tbody rowspan="2"><tr colspan="6">Total$<table border="1"><tbody rowspan="2"><tr colspan="6">Total$<table border="1"><tbody rowspan="2"><tr colspan="6">Total$<table border="1"><tbody rowspan="2"><tr colspan="6">Total$<table border="1"><tbody rowspan="2"><tr colspan="6">Total$<table border="1"><tbody rowspan="2"><tr colspan="6">Total$<table border="1"><tbody rowspan" + +TEXTILE COSTS--GENERAL EXPENSE 399 + +<table> + <tr> + <td colspan="2">INSURANCE PREPAID ACCOUNT</td> + </tr> + <tr> + <td>31 Purchases</td> + <td>$2,470.00</td> + <td>31 Stock in Process (Dye House) $100.00<br>Mixes in Process (Picker Room) 100.00<br>Yarn in Process (Carding and Spinning) 500.00<br>Yarn in Process (Weaving) 500.00<br>Cloth in Process (Knitting) 100.00<br>Cloth in Process (Wet and Dry Finishing) 100.00<br>Shipping Department Expense 20.00<br>Maintenance and Up-keep of Buildings Balance 50.00<br>Balance $1,068.00</td> + </tr> + <tr> + <td></td> + <td>$2,470.00</td> + <td>$2,470.00</td> + </tr> +</table> + +<table> + <tr> + <td>TAXES ACCRUED ACCOUNT</td> + </tr> + <tr> + <td>31 Purchases Balance $8,600.00</td> + <td>31 Stock in Process (Dye House) $50.00<br>Mixes in Process (Picker Room) 50.00<br>Yarn in Process (Carding and Spinning) 100.00<br>Yarn in Process (Weaving) 100.00<br>Cloth in Process (Knitting) 50.00<br>Cloth in Process (Wet and Dry Finishing) 50.00<br>Shipping Department Expense 10.00<br>Maintenance and Up-keep of Buildings Balance 50.00</td> + </tr> + <tr> + <td></td> + <td>$846.00</td> + <td>$846.00</td> + </tr> +</table> + +<table> + <tr> + <td>400</td> + <td>REPRESENTATIVE SYSTEMS</td> + </tr> + <tr> + <td colspan="2">Pay-Roll Account</td> + </tr> + <tr> + <td>T Cash</td> + <td>$ 7,000.00</td> + </tr> + <tr> + <td>14 Cash</td> + <td>7,000.00</td> + </tr> + <tr> + <td>21 Cash</td> + <td>7,000.00</td> + </tr> + <tr> + <td>38 Cash</td> + <td>7,000.00</td> + </tr> + <tr> + <td colspan="2">Yarn in Process:</td> + </tr> + <tr> + <td colspan="2">1. Carding ..... $450.00</td> + </tr> + <tr> + <td colspan="2">2. Spinning ..... $5,000.00</td> + </tr> + <tr> + <td colspan="2">Cloth in Process:</td> + </tr> + <tr> + <td colspan="2">1. Spinning ..... $1,000.00</td> + </tr> + <tr> + <td colspan="2">2. Dressing ..... $1,000.00</td> + </tr> + <tr> + <td colspan="2">3. Drawing-in ..... $1,000.00</td> + </tr> + <tr> + <td colspan="2">4. Weaving-P. C ..... $3,500.00</td> + </tr> + <tr> + <td colspan="2">5. Weaving-P. W ..... $6,500.00</td> + </tr> + <tr> + <td colspan="2">6. Burling ..... $1,500.00</td> + </tr> + <tr> + <td colspan="2">Cloth in Process (Knitting):</td> + </tr> + <tr> + <td colspan="2">1. Winding ..... $85.00</td> + </tr> + <tr> + <td colspan="2">2. Knitting-Spring ..... $1,555.00</td> + </tr> + <tr> + <td colspan="2">3. Knitting-Latch Needle ..... $1,555.00</td> + </tr> + <tr> + <td colspan="2">4. Mending ..... $85.00</td> + </tr> + <tr> + <td colspan="2">Cloth in Process (Wet and Dry Finishing):</td> + </tr> + <tr> + <td colspan="2">1. Wet Finishing ..... $85.00</td> + </tr> + <tr> + <td colspan="2">2. Dry Finishing ..... $85.00</td> + </tr> + <tr> + <td colspan="2">3. Sewing ..... $85.00</td> + </tr> + <tr> + <td colspan="2">Maintainer's Up-Keep of Building ..... $85.00</td> + </tr> + <tr> + <td colspan="2">General Expense ..... $85.00</td> + </tr> + <tr> + <td colspan="2">Office Expense ..... $85.00</td> + </tr> + <tr><td colspan="2" style="text-align:right;">$3,555.00</td></tr><br><br><br><br><br><br><br><br><br><br><br><br><br><br><br><br><br><br><br><br><br><br><br><br><br><br><br><br><br><br><br><br><br><br><br><br><br><br><br><br><br><br><br><br><br><br><br><br><br><br><br><br><br><br><br><br><br><br><br><br><br><br><br><br><br><br><br><br><br><br><br><br><br><br><br><br><br><br><br><br><br><br><br><hr style="border-top: solid black; border-width: thin; margin-top: -1px; margin-bottom: -1px;"><hr style="border-top: solid black; border-width: thin; margin-top: -1px; margin-bottom: -1px;"><hr style="border-top: solid black; border-width: thin; margin-top: -1px; margin-bottom: -1px;"><hr style="border-top: solid black; border-width: thin; margin-top: -1px; margin-bottom: -1px;"><hr style="border-top: solid black; border-width: thin; margin-top: -1px; margin-bottom: -1px;"><hr style="border-top: solid black; border-width: thin; margin-top: -1px; margin-bottom: -1px;"><hr style="border-top: solid black; border-width: thin; margin-top: -1px; margin-bottom: -1px;"><hr style="border-top: solid black; border-width: thin; margin-top: -1px; margin-bottom: -1px;"><hr style="border-top: solid black; border-width: thin; margin-top: -1px; margin-bottom: -1px;"><hr style="border-top: solid black; border-width: thin; margin-top: -1px; margin-bottom: -1px;"><hr style="border-top: solid black; border-width: thin; margin-top: -1px; margin-bottom: -1px;"><hr style="border-top: solid black; border-width: thin; margin-top: -1px; margin-bottom: -1px;"><hr style="border-top: solid black; border-width: thin; margin-top: -1px; margin-bottom: -1px;"><hr style="border-top: solid black; border-width: thin; margin-top: -1px; margin-bottom: -1px;"><hr style="border-top: solid black; border-width: thin; margin-top: -1px; margin-bottom: -1px;"><hr style="border-top: solid black; border-width: thin; margin-top: -1px; margin-bottom: -1px;"><hr style="border-top: solid black; border-width: thin; margin-top: -1px; margin-bottom: -1px;"><hr style="border-top: solid black; border-width: thin; margin-top: -1px; margin-bottom: -1px;"><hr style="border-top: solid black; border-width: thin; margin-top: -1px; margin-bottom: -1px;"><hr style="border-top: solid black; border-width: thin; margin-top: -1px; margin-bottom: -1px;"><hr style="border-top: solid black; border-width: thin; margin-top: -1px; margin-bottom: -1px;"><hr style="border-top: solid black; border-width: thin; margin-top: -1px; margin-bottom: -1px;"><hr style="border-top: solid black; border-width: thin; margin-top: -1px; margin-bottom:- + +TEXTILE COSTS—GENERAL EXPENSE <page_number>401</page_number> + +REVIEW QUESTIONS + +1. What is the best basis for apportioning power to the various departments? +2. How should the up-keep and maintenance of buildings be distributed to the factory departments? +3. What items should be included under the head of General Expense, and how should the General Expense account be distributed to the various departments? +4. What plan is best adapted to a textile mill for calculating the amount of depreciation applicable to each period? + +<img>A blank page with a faint vertical line on the right side.</img> + +Part VIII +Graphic Presentation of Cost Data + +[API_EMPTY_RESPONSE] + +CHAPTER XXX +USE OF GRAPHIC CHARTS + +1 Graphs vs. Statements + +The control of present, and the planning of future, business activities must to a great extent be based on the comparison of present with past performances. For this reason an important part of the work of the cost accountant should be the compiling of cumulative statistics covering the past operations of the business and the presentation of these statistics in such a way that the vital facts as to the activities of the business are brought forcefully into the remembrance of executives. The more detailed the records, and the more clearly the relation between costs, expenses, and output are shown, the more effectively can activities be guided and controlled. + +When statistics are presented in the form of statements and tabulated figures, close study and some calculation are usually required before their significance is grasped. The columns of figures of one statement must be carefully scrutinized and cross-reference made to the corresponding figures of other statements to trace the causes of increases and decreases. Some better, clearer method of presentation is needed. This is found in the graphic chart when it is required to show clearly the relation between two sets of figures derived from different sources; or when increases, decreases, and ratios are, as it were, to be thrown into relief, graphic charts possess + +<page_number>405</page_number> + +<page_number>406</page_number> GRAPHIC PRESENTATION OF COST DATA + +many material advantages over statements and tabu- +lated figures. + +The great superiority of the chart form over the +statement form for certain kinds of presentation lies +in the ease, the vividness, and the completeness with which +statistical information, comparisons, and results attained +can be shown by the former. The value of the chart form +for such purposes is well known to engineers, who +make use of it, particularly for comparative purposes, +whenever practicable. But the full value of the chart +method of presentation for comparative purposes is not +yet generally realized by accountants, as their experi- +ence has usually been limited to graphs designed to show +differences and not ratios. + +2. Difference and Ratio Charts + +The charts most commonly employed are termed +“difference” charts and show arithmetical increases or +decreases only. Their function, when used in cost work, +is restricted to showing rises and falls in prices, unit +costs, and so on. Ratio charts show the ratio of increase +or decrease, i.e., the distance upward or downward rep- +resents the percentage of increase or decrease, depend- +ing upon the scale used. + +3. Difference Charts + +A difference chart is usually drawn on a sheet of +cross-section paper, technically known as “co-ordinate” +paper. When this paper is used, both vertical and hori- +zontal lines mark off the units of measurement. Thus, +for cost work, each division upward may represent one +dollar, ten dollars, a pound, a ton, ten gallons, or any + +USE OF GRAPHIC CHARTS <page_number>407</page_number> + +other unit; while the divisions from left to right usually mark off the daily, monthly, or yearly periods depending upon the length of time which the chart is intended to cover. The units of measurement are usually indicated on the left-hand side of the chart, and, to make the calculation and reading of the figures easy, every tenth line—both vertical and horizontal—is frequently more heavily ruled than the others. The periods of time indicated by the vertical lines are also shown—usually at the bottom of the chart—in some distinctive way. When all this is done, the plotting of data on the charts is a simple matter. In difference charts, the zero line is always shown, and is made very heavy. + +**4. Illustrative Difference Charts** + +For the purpose of showing the construction and the field of utility of difference charts, two illustrations are given on page 408. It should be noted that the base line is zero and that the charts are read from left to right. + +Form 54 is a graph used in actual practice in a silk mill. The curves show the fluctuations in the labor and expense per yard of silk woven during the year. The distances between horizontal lines represent four cents a yard. The months are read from left to right as indicated. It will be seen that the total labor and expense per yard has fluctuated during the year between $8.22$ and $8.30$ per yard. The high peak culminating in March was caused by a partial strike which more than doubled the cost of production. The peak in September was caused by an increase in general expense due to extraordinary repairs. The chart as a whole shows a marked drop in the unit cost of labor and expense, especially + +408 GRAPHIC PRESENTATION OF COST DATA + +<img>Chart showing Cost per Unit of Product.</img> +<page_number>Form 53. Chart showing Average Selling Price and Average Cost of Sales per Pound-SH-MIII</page_number> + +<img>Chart showing Labor and Expense per Yard-Silk Mill.</img> +<page_number>Form 54. Chart showing Cost per Unit of Product.</page_number> + +USE OF GRAPHIC CHARTS <page_number>409</page_number> + +during the last half of the year, caused mainly by increased production. + +Form 55 shows how the average selling price per pound compares with the average cost of sales per pound in a sill-throwing mill. The trend of selling prices and costs is upward and on several occasions costs have actually exceeded selling prices. This increase was due to old contracts outstanding and a steadily rising price for raw silk. Manufacturers sometimes fail to realize that sales are being made below cost, when such is the case, until the matter is presented to them in graphic form. + +**5. Limitations of Difference Charts** + +Difference charts are best adapted to the comparison of unit costs, or for showing the trend in prices over a period of years. The scale used must, of course, be adapted to fit the data and the size of paper. + +When two or more sets of figures are to be compared, a single difference chart is limited to the presentation of figures which have the same unit as their common base; that is, comparisons must be made between different quantities of the same unit, dollars, or pounds, for example. If, for instance, the proportion of a silk mill in pounds is to be compared over a period of several years, the difference charts are suitable. When different units are to be compared, these charts do not give good results. Thus if it is desired to compare the pounds of silk sold with the amount (dollars) received for them for corresponding periods, the scale that fits the pounds does not fit the dollars. If two scales are provided, the presentation becomes complex. + +**410 GRAPHIC PRESENTATION OF COST DATA** + +Another limitation of the difference chart is that the rise and fall of the curves which represent two sets of figures may convey little meaning when fluctuations in a relatively small item of cost are compared with the fluctuations of a large item. The curve of the latter may show pronounced valleys and peaks, while the curve of the former, though the ratio of differences is quite as great, may show only slight undulations. + +**6. Ratio Charts** + +Ratio charts are constructed by marking off the field into main divisions, each line in a division representing a geometrical progression, that is, a multiple of the same line in the division below. The base number may be 1, 10, 100, and so on. Each main division is the same height, and the number of the divisions needed depends upon the lowest and the highest numbers to be compared. Thus, if the lowest number in the table of data to be plotted is 100, and the highest 1,000,000, the chart would be divided into four main divisions, as follows, reading from the bottom up: + +<table> +<tr><td>1,000,000</td></tr> +<tr><td>100,000</td></tr> +<tr><td>10,000</td></tr> +<tr><td>1,000</td></tr> +<tr><td>100</td></tr> +</table> + +In a ratio chart the base line is never zero. The distance between the main divisions may be any number of inches, the number depending upon the degree of accuracy required in measuring the scale. + +To illustrate the purpose of dividing the chart in this + +USE OF GRAPHIC CHARTS <page_number>411</page_number> + +way, assume that the spaces between the divisions representing the scales 10, 100, 1,000, 10,000, 100,000 are each one inch. It will be seen that a curve rising from 10 to 100 represents a tenfold increase and moves upward one inch. Or again, suppose the curve moves from 10,000 to 100,000. This also represents a tenfold increase and moves just one inch upward. In the first case the arithmetical difference is 90, while in the latter case it is 90,000. Nevertheless, the ratio of increase for the period is 90% in each case. + +7. Use of Ratio Charts + +Ratio charts have a wider field of utility than difference charts in that they make possible the comparison of large numbers with small numbers and vice versa, so that the relation between them and the percentage of increase or decrease can readily be seen. That is, magnitudes are usually shown instead of unit prices or costs. + +Suppose, for example, it is desired to compare the total pay-roll disbursements over a period of months with their hourly work output during the same period per hour. When comparisons such as this by means of ratios are desired, the scale of numbers does not mean dollars, or hours, or cents, but ratios or percentages, and so one scale answers for all. An increase in the pay-roll from $100,000 to $110,000 is a 10% increase and would be represented by the same increase in the vertical movement as an increase from 50 cents to 55 cents, or 10% in the wage rate. In order to tell whether the increase in pay-roll hours is inclined to be greater than that of wage rates, all that is necessary is to note the angle taken by the lines. The line which goes up at the sharpest angle + +**412 GRAPHIC PRESENTATION OF COST DATA** + +means that the item is increasing at the fastest rate. Thus an increase in the number of pay-roll hours may be accompanied by a decrease in wage rates or vice versa. Many useful comparisons can be made in this way. + +An interesting feature of the ratio charts is that compound interest curves when plotted or drawn on ratio paper result in straight lines. That is, if the amount of $1 at 10% compound interest be shown at the end of each year for, say, ten years, the line which connects the points would be absolutely straight. The explanation of this fact is that a straight line indicates a fixed rate per cent of increase or decrease. Assume, for example, that an operating expense curve rises throughout the year in an approximately straight line, and it is desired to ascertain the per cent of increase each month. Assume again that the curve starts on January 1 at $10,000 and on February 1 passes through the $10,100 line. $10,100—$10,000=$100. $100 is 1% of $10,000. Therefore, the operating expense increased during January at the rate of 1% and continued at that rate throughout the year because the line was straight. On January 1 of the ensuing year the expense would be $11,268. + +**8. Illustrative Ratio Charts** + +The accompanying charts and the statement figures from which the curves are plotted are taken from the actual practice of a textile mill. It is interesting to note and compare the clearness and simplicity of the information furnished by the charts with the seeming confusion and intricacy of the statement of figures. + +In studying the charts it should be borne in mind + +USE OF GRAPHIC CHARTS <page_number>413</page_number> + +<img> +A line graph showing production, labor, and expenses over time. +The y-axis ranges from 0 to 60,000 units. +The x-axis shows months: January, February, March, April, May, June, July, August, September, October, November, December. +Production (Y-axis): Starts at around 50,000 units in January, peaks around 60,000 units in February, then decreases slightly to around 55,000 units by March. +Labor (Y-axis): Starts at around 25,000 hours in January, increases to around 35,000 hours in February, then decreases slightly to around 32,000 hours by March. +Expenses (Y-axis): Starts at around $15,000 in January, peaks around $25,000 in February, then decreases slightly to around $23,000 by March. + +Legend: +- Y-axis label: "TOTAL LABOR & EXPENSES" +- Legend: "LABOR" (around 25,000 hours) +- Legend: "EXPENSES" (around $15,000) + +A smaller inset graph within the main graph shows: +- The y-axis ranges from 1,500 to 3,500 dollars. +- The x-axis shows months: January, February, March. +- Operating Expenses (Y-axis): Starts at around $1,800 in January, peaks around $2,750 in February, then decreases slightly to around $2,650 by March. +- Office & General Expenses (Y-axis): Starts at around $1,250 in January, peaks around $1,850 in February, then decreases slightly to around $1,750 by March. + +Legend: +- Legend: "OPERATING EXPENSES" (around $1,850) +- Legend: "OFFICE & GENERAL EXPENSES" (around $1,250) +</img> + +Form 56. Ratio Chart showing Production, Labor, and Expense—Silk Mill + +<table> + <tr> + <td colspan="10">GRAPHIC PRESENTATION OF COST DATA</td> + </tr> + <tr> + <td colspan="10">STATISTICAL TABLE SHOWING THE DIRECT LABOR CHARGES AND FACTORY EXPENSES AS PLOTTED IN CHART 56</td> + </tr> + <tr> + <td></td> + <td></td> + <td>Yards</td> + <td>Produced</td> + <td>Largest Charges</td> + <td>Operating Expenses</td> + <td>Office and General Expenses</td> + <td>Total</td> + <td>Per Yard</td> + <td>Per Yard</td> + </tr> + <tr> + <td>1b-</td> + <td>December</td> + <td>60,630</td> + <td>$ 2,603.09</td> + <td>$ 8,167.67</td> + <td>$ 8,585.09</td> + <td>$ 8,533.06</td> + <td>8</td> + <td>14,006.</td> + <td></td> + </tr> + <tr> + <td></td> + <td>January</td> + <td>54,949</td> + <td>$ 2,576.92</td> + <td>$ 1,218.74</td> + <td>6,105.35</td> + <td>7,089.32</td> + <td>13</td> + <td>13,206.</td> + <td></td> + </tr> + <tr> + <td></td> + <td>February</td> + <td>54,472</td> + <td>$ 2,513.19</td> + <td>$ 977.46</td> + <td>6,848.72</td> + <td>7,113.19</td> + <td>13</td> + <td>13,896.</td> + <td></td> + </tr> + <tr> + <td></td> + <td>March</td> + <td>50,884</td> + <td>$ 2,498.84</td> + <td>$ 977.46</td> + <td>6,823.28</td> + <td>7,096.71</td> + <td>13</td> + <td>13,796.</td> + <td></td> + </tr> + <tr> + <td></td> + <td>April</td> + <td>47,502</td> + <td>$ 2,405.01</td> + <td>$ 1,239.28</td> + <table><tbody><tr><th style="text-align: right;">May:</th><th style="text-align: right;">$ 2,405.01</th><th style="text-align: right;">$ 1,239.28</th><th style="text-align: right;">$ 2,405.01</th><th style="text-align: right;">$ 1,239.28</th><th style="text-align: right;">$ 2,405.01</th><th style="text-align: right;">$ 1,239.28</th><th style="text-align: right;">$ 2,405.01</th><th style="text-align: right;">$ 1,239.28</th><th style="text-align: right;">$ 2,405.01</th></tbody></table></table></tr><tr><table><tbody><tr><th style="text-align: right;">June:</th><th style="text-align: right;">$ 2,405.01</th><th style="text-align: right;">$ 1,239.28</th><th style="text-align: right;">$ 2,405.01</th><th style="text-align: right;">$ 1,239.28</th><th style="text-align: right;">$ 2,405.01</th><th style="text-align: right;">$ 1,239.28</th><th style="text-align: right;">$ 2,405.01</th><th style="text-align: right;">$ 1,239.28</th><th style="text-align: right;">$ 2,405.01</th></tbody></table></tr><tr><table><tbody><tr><th style="text-align: right;">July:</th><th style="text-align: right;">$ 2,405.01</th><th style="text-align: right;">$ 1,239.28</th><th style="text-align: right;">$ 2,405.01</th><th style="text-align: right;">$ 1,239.28</th><th style="text-align: right;">$ 2,405.01</th><th style="text-align: right;">$ 1,239.28</th><th style="text-align: right;">$ 2,405.01</th><th style="text-align: right;">$ 1,239.28</th><th style="text-align: right;">$ 2,405.01</th></tbody></table></tr><tr><table><tbody><tr><th style="text-align: right;">August:</th><th style="text-align: right;">$ 2,405.01</th><th style="text-align: right;">$ 1,239.28</th><th style="text-align: right;">$ 2,405.01</th><th style="text-align: right;">$ 1,239.28</th><th style="text-align: right;">$ 2,405.01</th><th style="text-align: right;">$ 1,239.28</th><th style="text-align: right;">$ 2,405.01</th><th style="text-align: right;">$ 1,239.28</th><th style="text-align: right;">$ 2,405.01</th></tbody></table></tr><tr><table><tbody><tr><th style="text-align: right;">September:</th><table><tbody><tr><th style="text-align: left;"><span class='line_item_quantity'>7,</span></th><thead id='__annotation__rowinterval_'><tr id='__annotation__rowinterval_'><thead id='__annotation__rowinterval_'><col id='__annotation__rowinterval_'></col></thead></thead></table></tr></tbody></table></tr><tr><table><tbody><tr><th style="text-align: right;"><span class='line_item_unit_price_gross'>Average per month $<span class='line_item_currency'>$ </span></span>:</table></tr></tbody></table></tr><tr><table id='__annotation__table_3' class='annotation_table'> +<tr id='__annotation__row_3' class='annotation_row'> +<td id='__annotation__cell_3_0' class='annotation_column_0'>Average per month $<span class='line_item_currency'>$ </span>:<br/>Total $<span class='line_item_currency'>$ </span>:<br/>Average per month $<span class='line_item_currency'>$ </span>:<br/>Total $<span class='line_item_currency'>$ </span>:</table></tr> + +<tr id='__annotation__row_4' class='annotation_row'> +<td id='__annotation__cell_4_0' class='annotation_column_0'>Average per month $<span class='line_item_currency'>$ </span>:<br/>Total $<span class='line_item_currency'>$ </span>:<br/>Average per month $<span class='line_item_currency'>$ </span>:<br/>Total $<span class='line_item_currency'>$ </span>:</table></tr> + +<tr id='__annotation__row_5' class='annotation_row'> +<td id='__annotation__cell_5_0' class='annotation_column_0'>Average per month $<span class='line_item_currency'>$ </span>:<br/>Total $<span class='line_item_currency'>$ </span>:<br/>Average per month $<span class='line_item_currency'>$ </span>:<br/>Total $<span class='line_item_currency'>$ </span>:</table></tr> + +<tr id='__annotation__row_6' class='annotation_row'> +<td id='__annotation__cell_6_0' class='annotation_column_0'>Average per month $<span class='line_item_currency'>$ </span>:<br/>Total $<span class='line_item_currency'>$ </span>:<br/>Average per month $<span class='line_item_currency'>$ </span>:<br/>Total $<span class='line_item_currency'>$ </span>:</table></tr> + +<tr id='__annotation__row_7' class='annotation_row'> +<td id='__annotation__cell_7_0' class='annotation_column_0'>Average per month $<span class='line_item_currency'>$ </span>:<br/>Total $<span class='line_item_currency'>$ </span>:<br/>Average per month $<span class='line_item_currency'>$ </span>:<br/>Total $<span class='line_item_currency'>$ </span>:</table></tr> + +<tr id='__annotation__row_8' class='annotation_row'> +<td id='__annotation__cell_8_0' class='annotation_column_0'>Average per month $<span class='line_item_currency'>$ </span>:<br/>Total $<span class='line_item_currency'>$ </span>:<br/>Average per month $<span class='line_item_currency'>$ </span>:<br/>Total $<span class='line_item_currency'>$ </span>:</table></tr> + +<tr id='__annotation__row_9' class='annotation_row'> +<td id='__annotation__cell_9_0' class='annotation_column_0'>Average per month $<span class='line_item_currency'>$ </span>:<br/>Total $<span class='line_item_currency'>$ </span>:<br/>Average per month $<span class='line_item_currency'>$ </span>:<br/>Total $<span class='line_item_currency'>$ </span>:</table></tr> + +<tr id='__annotation__row_10' class='annotation_row'> +<td id='__annotation__cell_10_0' class='annotation_column_0'>Average per month $<span class='line_item_currency'>$ </span>:<br/>Total $<span class='line_item_currency'>$ </span>:<br/>Average per month $<span class='line_item_currency'>$ </span>:<br/>Total $<span class='line_item_currency'>$ </span>:</table></tr> + +<tr id='__annotation__row_11' class='annotation_row'> +<td id='__annotation__cell_11_0' class='annotation_column_0'>Average per month $<span class='line_item_currency'>$ </span>:<br/>Total $<span class='line_item_currency'>$ </span>:<br/>Average per month $<span class='line_item_currency'>$ </span>:<br/>Total $<span class='line_item_currency'>$ </span>:</table></tr> + +<tr id='__annotation__row_12' class='annotation_row'> +<td id='__annotation__cell_12_0' class='annotation_column_0'>Average per month $<span class='line_item_currency'>$ </span>:<br/>Total $<span class='line_item_currency'>$ </span>:<br/>Average per month $<span class='line_item_currency'>$ </span>:<br/>Total $<span class='line_item_currency'>$ </span>:</table></tr> + +<tr id='__annotation__row_13' class='annotation_row'> +<td id='__annotation__cell_13_0' class='annotation_column_0'>Average per month $<span class='line_item_currency'>$ </span>:<br/>Total $<span class='line_item_currency'>$ </span>:<br/>Average per month $<span class='line_item_currency'>$ </span>:<br/>Total $<span class='line_item_currency'>$ </span>:</table></tr> + +<tr id='__annotation__row_14' class='annotation_row'> +<td id='__annotation__cell_14_0' class='annotation_column_0'>Average per month $<span class='line_item_currency'>$ </span>:<br/>Total $<span class='line_item_currency'>$ </span>:<br/>Average per month $<span class='line_item_currency'>$ </span>:<br/>Total $<span class='line_item_currency'>$ </span>:</table></tr> + +<tr id='__annotation__row_15' cellspacing= 'none'> +<td colspan= '6' align=center rowspan= '6' valign=top>                                                       </table> + +<table cellspacing= 'none'> +<tr valign=top> </table> + +<table cellspacing= 'none'> +<tr valign=top> </table> + +<table cellspacing= 'none'> +<tr valign=top> </table> + +<table cellspacing= 'none'> +<tr valign=top> </table> + +<table cellspacing= 'none'> +<tr valign=top> </table> + +<table cellspacing= 'none'> +<tr valign=top> </table> + +<table cellspacing= 'none'> +<tr valign=top> </table> + +<table cellspacing= 'none'> +<tr valign=top> </table> + +<table cellspacing= 'none'> +<tr valign=top> </table> + +<table cellspacing= 'none'> +<tr valign=top> </table> + +<table cellspacing= 'none'> +<tr valign=top> </table> + +<table cellspacing= 'none'> +<tr valign=top> </table> + +<table cellspacing= 'none'> +<tr valign=top> </table> + +<table cellspacing= 'none'> +<tr valign=top> </table> + +<table cellspacing= 'none'> +<tr valign=top> </table> + +<table cellspacing= 'none'> +<tr valign=top> </table> + +<table cellspacing= 'none'> +<tr valign=top> </table> + +<table cellspacing= 'none'> +<tr valign=top> </table> + +<table cellspacing= 'none'> +<tr valign=top> </table> + +<table cellspacing= 'none'> +<tr valign=top> </table> + +<table cellspacing= 'none'> +<tr valign=top> </table> + +<table cellspacing= 'none'> +<tr valign=top> </table> + +<table cellspacing= 'none'> +<tr valign=top> </table> + +<table cellspacing= 'none'> +<tr valign=top> </table> + +<table cellspacing= 'none'> +<tr valign=top> </table> + +<table cellspacing= 'none'> +<tr valign=top> </table> + +<table cellspacing= 'none'> +<tr valign=top> </table> + +<table cellspacing= 'none'> +<tr valign=top> </table> + +<table cellspacing= 'none'> +<tr valign=top> </table> + +<table cellspacing= 'none'> +<tr valign=top> </table> + +<table cellspacing= 'none'> +<tr valign=top> </table> + +<table cellspacing= 'none'> +<tr valign=top> </table> + +<table cellspacing= 'none'> +<tr valign=top> </table> + +<table cellspacing= 'none'> +<tr valign=top>& + +USE OF GRAPHIC CHARTS <page_number>415</page_number> + +that the curves approximately indicate all the figures shown on the accompanying statement at the close of each month; that is, the statement could be reconstructed from the charts to the nearest unit of 100, 1,000, etc., depending upon the division in which the curve is plotted. For the sake of exactitude and convenience the precise figures shown on the statement for the last month under review are entered on the chart shown in Form 36. As month by month the curve is extended, the figures of the preceding month are erased and those for the last period are substituted. + +In reading these charts the executive is primarily interested in the curves for the last month and only a glance is required to ascertain whether operations as a whole are satisfactory. Form 36, for example, plots the productive labor as examined for the period. The executive at once sees that the production of the preceding period was only maintained but increased, for the curve showing the number of yards produced has risen one-tenth of the space, or 1,000 yds., or an increase of approximately 1% over the preceding period. On the other hand, the operating and general office expenses have both dropped approximately one-twentieth of the space or one-half of 1%. Direct labor and total labor and expense tend to rise slightly as would be expected from an increase in production, but the percentage of their rise is slightly less than the percentage of increase in the yards produced—a satisfactory condition. The spaces shown in the ratio charts illustrated are usually subdivided in practice. + +Without going into the discussion of logarithmic theory, it may be stated here that the ratio chart depends + +416 GRAPHIC PRESENTATION OF COST DATA + +<img> +A line graph titled "TOTAL LABOR AND EXPENSE PER VARD" shows fluctuations over time. The y-axis ranges from 0 to 18, with increments of 3. The x-axis appears to represent months or quarters, but specific dates are not visible. +</img> + +<img> +A line graph titled "DIRECT LABOR PER VARD" shows fluctuations over time. The y-axis ranges from 0 to 15, with increments of 3. The x-axis appears to represent months or quarters, but specific dates are not visible. +</img> + +<img> +A line graph titled "OPERATING EXPENSE PER VARD" shows fluctuations over time. The y-axis ranges from 0 to 7, with increments of 1. The x-axis appears to represent months or quarters, but specific dates are not visible. +</img> + +<img> +A line graph titled "DIRECT LABOR PER VARD" shows fluctuations over time. The y-axis ranges from 0 to 15, with increments of 3. The x-axis appears to represent months or quarters, but specific dates are not visible. +</img> + +<img> +A line graph titled "OPERATING EXPENSE PER VARD" shows fluctuations over time. The y-axis ranges from 0 to 7, with increments of 1. The x-axis appears to represent months or quarters, but specific dates are not visible. +</img> + +Form #T. Chart showing Labor and Expense per Yardl-Silk Mill + +USE OF GRAPHIC CHARTS <page_number>417</page_number> + +on the principles of logarithms. It will be noticed that in Form 56 lines are interpolated between the main divisions. The placing of these lines is done by referring to a table of logarithms or by taking the distances from the scale on an engineer's slide rule. The distances between the lines are proportional to the logarithms of the numbers marked on the chart. Papers can be purchased already ruled with logarithm ratio charts. + +Form 58 gives the "perspective" view of production costs to the nearest $100, $1,000 or $10,000, as the case may be. Form 57 is a difference chart going into more detail and showing to what element of cost a rise or fall in the production cost per yard is due. Any violent fluctuations in the curves of this figure indicate unusual conditions and call for instant investigation. + +The curves of Form 58 are plotted from a cost statement showing the distribution of direct labor and shipping expense for the months to date. On comparing, for instance, the cost of the examining labor with the number of yards produced (Form 56), it is found that production from the beginning of the year to date has increased more than 100%, whereas the cost of examining labor has increased less than 75%. The shipping expense curve reveals violent fluctuations in the expenditures for freight and express, due to bills being held up for auditing purposes and therefore not always entered at the end of each month. + +The full value of the above charts can, of course, be appreciated only by the management in control of the activities which they depict. They serve, however, to illustrate the simplicity and value of this method of compressing and presenting statistical information. + +418 GRAPHIC PRESENTATION OF COST DATA + +<img> +A line graph showing cost data over time. +The y-axis ranges from 0 to 5,000 in increments of 1,000. +The x-axis shows months from January to December. +Legend: +- TOTAL DIRECT CHARGE +- MOVING LABOR +- SHIPPING LABOR +- WEAVING LABOR +- PICKING LABOR +- EXAMINING LABOR +- SHIPPING EXPENSE + +Data points: +- TOTAL DIRECT CHARGE: Starts at around 3,000 in January, peaks around 4,000 in July, then decreases to around 3,500 by December. +- MOVING LABOR: Starts at around 1,500 in January, peaks around 2,500 in July, then decreases to around 1,750 by December. +- SHIPPING LABOR: Starts at around 1,250 in January, peaks around 2,250 in July, then decreases to around 1,750 by December. +- WEAVING LABOR: Starts at around 1,250 in January, peaks around 2,250 in July, then decreases to around 1,750 by December. +- PICKING LABOR: Starts at around 1,250 in January, peaks around 2,250 in July, then decreases to around 1,750 by December. +- EXAMINING LABOR: Starts at around 1,250 in January, peaks around 2,250 in July, then decreases to around 1,750 by December. +- SHIPPING EXPENSE: Starts at around 1,250 in January, peaks around 2,250 in July, then decreases to around 1,750 by December. +</img> + +Form 58. Ratio Chart showing Direct Labor and Shipping Expense—Silk Mill + +USE OF GRAPHIC CHARTS <page_number>419</page_number> + +REVIEW QUESTIONS + +1. What advantages does the graphic means of presentation have over ordinary statements? +2. What two types of graphic charts are best adapted to meet the needs of the cost accountant? What are the advantages and disadvantages of each type? +3. For what purpose are difference charts best adapted? Give two illustrations. +4. What general principle are ratio charts based on? +5. Which type of chart is best suited for making comparisons between pounds produced and cost of production? +6. Which type of chart is best suited for making a comparison of the hourly earnings of piece-work operators with those of week workers? +7. How can you tell what the percentage of increase or decrease is in a ratio chart without making an arithmetical calculation? +8. If a line for operating expense on a ratio chart is straight, what does it indicate? +9. From the data contained in the following table make charts on ordinary cross-section paper. + +Cost per Pound in Cents + +<table> + <thead> + <tr> + <th>Dyeing</th> + <th>Picking</th> + <th>Spinning</th> + <th>Weaving</th> + <th>Knitting</th> + <th>Finishing</th> + </tr> + </thead> + <tbody> + <tr> + <td>January</td> + <td>2.05c</td> + <td>2.00c</td> + <td>8.18c</td> + <td>22.74c</td> + <td>18.14c</td> + <td>18.27c</td> + </tr> + <tr> + <td>February</td> + <td>1.97</td> + <td>1.12</td> + <td>8.44</td> + <td>14.49</td> + <td>8.04</td> + <td>11.18</td> + </tr> + <tr> + <td>March</td> + <td>1.92</td> + <td>1.19</td> + <td>7.91</td> + <td>13.92</td> + <td>8.66</td> + <td>8.49</td> + </tr> + <tr> + <td>April</td> + <td>1.71</td> + <td>1.51</td> + <td>8.28</td> + <td>15.48</td> + <td>7.57</td> + <td>9.54</td> + </tr> + <tr> + <td>May</td> + <td>1.45</td> + <td>1.61</td> + <td>7.47</td> + <td>12.88</td> + <td>6.42</td> + <td>10.65</td> + </tr> + <tr> + <td>June</td> + <td>1.73</td> + <td>1.99</td> + <td>7.55</td> + <td>13.76</td> + <td>6.15</td> + <td>10.66</td> + </tr> + <tr> + <td>July</td> + <td>1.77</td> + <td>2.00c</td> + <td>7.73</td> + <td>13.98</td> + <td>6.80</td> + <td>12.51</td> + </tr> + <tr> + <td>August</td> + <td>.93c</table><table><tbody><tr><th>Sep.</th><th>.22c</th><th>.22c</th><th>.24c</th><th>.24c</th><th>.28c</th><th>.32c</th></tr><tr><th>October 20, 20x 20x 20x 20x 20x 20x 20x 20x 20x 20x 20x 20x 20x 20x 20x 20x 20x 20x 20x 20x 20x 20x 20x 20x 20x 20x 20x 20x 20x 20x 20x 20x 20x 20x 20x 20x 20x 20x 20x 20x 20x 20x 20x 20x 20x 20x 20x 20x 20x 20x 20x 20x 20x 20x 20x 20x 20x 20x 20x 20x 20x 20x 20x 20x 20x 20x + +<table> + <tr> + <td>490 GRAPHIC PRESENTATION OF COST DATA</td> + </tr> + <tr> + <td colspan="3" style="text-align:center;"><strong>THE STAR NEWSPAPER</strong></td> + </tr> + <tr> + <td>Month</td> + <td>Number of Papers Printed</td> + <td>Net Circulation Revenue</td> + <td>Aver. Net Circ. per M Papers</td> + </tr> + <tr> + <td>January</td> + <td>5,191,233</td> + <td>$83,654</td> + <td>86</td> + </tr> + <tr> + <td>February</td> + <td>4,200,085</td> + <td>47,132</td> + <td>11</td> + </tr> + <tr> + <td>March</td> + <td>4,660,068</td> + <td>55,464</td> + <td>12</td> + </tr> + <tr> + <td>April</td> + <td>5,049,323</td> + <td>59,624</td> + <td>12</td> + </tr> + <tr> + <td>May</td> + <td>5,291,188</td> + <td>64,002</td> + <td>12</td> + </tr> + <tr> + <td>June</td> + <td>5,589,338</td> + <td>68,338</td> + <td>13</td> + </tr> + <tr> + <td>July</td> + <td>5,233,692</td> + <td>65,486</td> + <td>13</td> + </tr> + <tr> + <td>August</td> + <td>4,922,141</td> + <td>65,561</td> + <td>13</td> + </tr> + <tr> + <td>September</td> + <td>4,802,616</td> + <td>65,119</td> + <td>13</td> + </tr> + <tr> + <td>October</td> + <td>5,507,916</td> + <td>71,208</td> + <td>13</td> + </tr> + <tr> + <td>November</td> + <td>5,242,746</td> + <td>68,298</td> + <td>13</td> + </tr> + <tr> + <td>December</td> + <td>4,702,274</td> + <td>60,800</td> + <td>13</td> + </tr> + <!-- Additional rows for other months --> + <!-- ... --> + <!-- ... --> + <!-- ... --> + <!-- ... --> + <!-- ... --> + <!-- ... --> + <!-- ... --> + <!-- ... --> + <!-- ... --> + <!-- ... --> + <!-- ... --> + <!-- ... --> + <!-- ... --> + <!-- ... --> + <!-- ... --> + <!-- ... --> + <!-- ... --> + <!-- ... --> + <!-- ... --> + <!-- ... --> + <!-- ... --> + <!-- ... --> + <!-- ... --> + <!-- ... --> + <!-- ... --> + <!-- ... --> + <!-- ... --> + <!-- ... --> + <!-- ... --> + <!-- ... --> + <!-- ... --> + <!-- ... --> + <!-- ... --> + <!-- ... --> + <!-- ... --> + <!-- ... --> + <!-- ... --> + <!-- ... --> + <!-- ... --> + <!-- ... --> + <!-- ... --> + <!-- ... --> + <!-- ... --> + <!-- ... --> + <!-- ... --> + <!-- ... --> + <!-- ... --> + <!-- ... --> + <!-- ... --> + <!-- ... --> + <!-- ... --> + <!-- ... --> + <!-- ... --> + <!-- ... --> + <!-- ... --> + <!-- ... --> + <!-- ... --> + +<table style="width:100%; border-collapse: collapse;"> +<tr style="background-color: #f0f0f0;"> +<td style="border: none; padding: .5em;">Month<br><br></table> + +<table style="width:100%; border-collapse: collapse;"> +<tr style="background-color: #f0f0f0;"> +<td style="border: none; padding: .5em;">Number of Columns of Advertising<br><br></table> + +<table style="width:100%; border-collapse: collapse;"> +<tr style="background-color: #f0f0f0;"> +<td style="border: none; padding: .5em;">Advertising Revenue<br><br></table> + +<table style="width:100%; border-collapse: collapse;"> +<tr style="background-color: #f0f0f0;"> +<td style="border: none; padding: .5em;">Average Revenue per Column<br><br></table> + +<table style="width:100%; border-collapse: collapse;"> +<tr style="background-color: #f0f0f0;"> +<td style="border: none; padding: .5em;">January<br><br></table> + +<table style="width:100%; border-collapse: collapse;"> +<tr style="background-color: #f0f0f0;"> +<td style="border: none; padding: .5em;">Number of Columns of Advertising<br><br></table> + +<table style="width:100%; border-collapse: collapse;"> +<tr style="background-color: #f0f0f0;"> +<td style="border: none; padding: .5em;">Advertising Revenue<br><br></table> + +<table style="width:100%; border-collapse: collapse;"> +<tr style="background-color: #f0f0f0;"> +<td style="border: none; padding: .5em;">Average Revenue per Column<br><br></table> + +<table style="width:100%; border-collapse: collapse;"> +<tr style="background-color: #f0f0f0;"> +<td style="border: none; padding: .5em;">January<br><br></table> + +<table style="width:100%; border-collapse: collapse;"> +<tr style="background-color: #f0f0f0;"> +<td style="border: none; padding: .5em;">Number of Columns of Advertising<br><br></table> + +<table style="width:100%; border-collapse: collapse;"> +<tr style="background-color: #f0f0f0;"> +<td style="border: none; padding: .5em;">Advertising Revenue<br><br></table> + +<table style="width:100%; border-collapse: collapse;"> +<tr style="background-color: #f0f0f0;"> +<td style="border: none; padding: .5em;">Average Revenue per Column<br><br></table> + +<table style="width:100%; border-collapse: collapse;"> +<tr style="background-color: #f0f0f0;"> +<td style="border: none; padding: .5em;">January<br><br></table> + +<table style="width:100%; border-collapse: collapse;"> +<tr style="background-color: #f0f0f0;"> +<td style="border: none; padding: .5em;">Number of Columns of Advertising<br><br></table> + +<table style="width:100%; border-collapse: collapse;"> +<tr style="background-color: #f0f0f0;"> +<td style="border: none; padding: .5em;">Advertising Revenue<br><br></table> + +<table style="width:100%; border-collapse: collapse;"> +<tr style="background-color: #f0f0f0;"> +<td style="border: none; padding: .5em;">Average Revenue per Column<br><br></table> + +<table style="width:100%; border-collapse: collapse;"> +<tr style="background-color: #f + +USE OF GRAPHIC CHARTS <page_number>421</page_number> + +12. From the data contained in the following table prepare a ratio chart. + +<table> + <thead> + <tr> + <th colspan="3">The Star Newspaper</th> + </tr> + </thead> + <tbody> + <tr> + <td>Month</td> + <td>Number of Papers Printed on 8-Page Basis</td> + <td>Lbs. of Paper Used</td> + <td>Number of lbs. Used per M 8-Page Papers</td> + </tr> + <tr> + <td>January</td> + <td>9,457,802</td> + <td>1,214,000</td> + <td>129</td> + </tr> + <tr> + <td>February</td> + <td>7,963,124</td> + <td>1,032,000</td> + <td>131</td> + </tr> + <tr> + <td>March</td> + <td>10,028,748</td> + <td>1,350,000</td> + <td>135</td> + </tr> + <tr> + <td>April</td> + <td>10,718,524</td> + <td>1,416,000</td> + <td>132</td> + </tr> + <tr> + <td>May</td> + <td>10,483,271</td> + <td>1,404,000</td> + <td>135</td> + </tr> + <tr> + <td>June</td> + <td>9,957,626</td> + <td>1,246,000</td> + <td>128</td> + </tr> + <tr> + <td>July</td> + <td>8,956,809</td> + <td>1,172,000</td> + <td>131</td> + </tr> + <tr> + <td>August</td> + <td>7,806,503</td> + <td>974,000</td> + <td>128</td> + </tr> + <tr> + <td>September</td> + <td>8,873,164</td> + <td>1,142,000</td> + <td>129</td> + </tr> + <tr> + <td>October</td> + <td>12,017,490</td> + <td>1,544,000</td> + <td>128</td> + </tr> + <tr> + <td>November</td> + <td>11,207,081</td> + <td>1,418,000</td> + <td>128</td> + </tr> + <tr> + <td>December</td> + <td>10,497,696</td> + <td>1,316,000</td> + <td>126</td> + </tr> + </tbody> +</table> + +<img>A table showing the number of papers printed on 8-page basis and the corresponding number of lbs. used per month.</img> + +| Month | Number of Papers Printed on 8-Page Basis | Lbs. of Paper Used | Number of lbs. Used per M 8-Page Papers | +|---|---|---|---| +| January | 9,457,802 | 1,214,000 | 129 | +| February | 7,963,124 | 1,032,000 | 131 | +| March | 10,028,748 | 1,350,000 | 135 | +| April | 10,718,524 | 1,416,000 | 132 | +| May | 10,483,271 | 1,404,000 | 135 | +| June | 9,957,626 | 1,246,000 | 128 | +| July | 8,956,809 | 1,172,000 | 131 | +| August | 7,806,503 | 974,000 | 128 | +| September | 8,873,164 | 1,142,000 | 129 | +| October | 12,017,490 | 1,544,000 | 128 | +| November | 11,207,081 | 1,418,000 | 128 | +| December | 10,497,696 | 1,316,000 | 126 | + +The table shows the number of papers printed on an eight-page basis and the corresponding number of pounds used per month for each month from January to December. The total number of pounds used per month ranges from approximately 974 pounds in August to about 3 million pounds in December. + +<img>A blank page with a faint vertical line on the right side.</img> + +INDEX + +A +Accident insurance, 238 +Account (See also "Accounts," "Controlling accounts") +chart of accounts, 305, 306 +illustrated, 320, 300 +"insurance," illustrated, 102 +profit and loss, 109 +rent expense, 101 +journal entry illustrated, 107 +work in process, 79, 83 +costs, 85, 90 +illustrated, 85, 90 +journal entry illustrated, 107 +production-center system, illustrated, 324 +textile costs, 369-376, 366-370 +Accounting cost (See "Cost accounting") +stores, 122-141 (See also "Stores") +adjustment between actual and applied expense, 212, 283 +Form, 19, 20 +controlling (See also "Controlling accounts") +balances, 108 +closing, 106-112 +departmentalization of A. S. T., 227 +ratification of system, 234-361 +expense, indirect, 315-316, 217, +221, 293, 294-242, 568, 310 +(See also "Expense indirect") +chart, 312, 310 +Forma, 19, 20; 214-216; 312; 313 +illustrated, 103-104 +journal entries, 105-108 + +opening, 88 +process system, 89; 106-108; 269, +271; 344 +production-center system, illus- +trated, 324-242 (See also "Fixed charges") +inventory, fixed charges, 294-242 (See also "Fixed charges") +inventory system, fixed charges, +inventory system, fixed charges, +inventory system fixed charges, +inventory system fixed charges, +inventory system fixed charges, +inventory system fixed charges, +inventory system fixed charges, +inventory system fixed charges, +inventory system fixed charges, +inventory system fixed charges, +inventory system fixed charges, +inventory system fixed charges, +inventory system fixed charges, +inventory system fixed charges, +inventory system fixed charges, +inventory system fixed charges, +inventory system fixed charges, +inventory system fixed charges, +inventory system fixed charges, +inventory system fixed charges, +inventory system fixed charges, +inventory system fixed charges, +inventory system fixed charges, +inventory system fixed charges, +inventory system fixed charges, +inventory system fixed charges, +inventory system fixed charges, +inventory system fixed charges, +inventory system fixed charges, +inventory system fixed charges, +inventory system fixed charges, +inventory system fixed charges, +inventory system fixed charges, +inventory system fixed charges, +inventory system fixed charges, +inventory system fixed charges, +inventory system fixed charges, +inventory system fixed charges, +inventory system fixed charges, +inventory system fixed charges, +inventory system fixed charges, +inventory system fixed charges, +inventory system fixed charges, +inventory system fixed charges, +inventory system fixed charges, +inventory system fixed charges, +inventory system fixed charges, +inventory system fixed charges, +inventory system fixed charges, +inventory system fixed charges, +inventory system fixed charges, +inventory system fixed charges, +inventory system fixed charges, +inventory system fixed charges, +inventory system fixed charges, +inventory system fixed charges, +inventory system fixed charges, +inventory system fixedcharges + +<page_number>424</page_number> +INDEX + +Administrative expense—Continued +on distribution sheet, 224, 253, +260 +production-center system, 291 +account illustrated, 382 +standing expense orders, 220 +subdepartmentalized +Advertising expense, 217, 220 +Analysis (See also "Classification") +—"Schedule" +expense, indirect (See "Expense, +indirect, distribution") +pay-roll (See "Pay-roll") +Analysis of textile costs (See under "Textile costs") +Applied rates of expense distribu- +tion, 215, 271-280 (See also un- +der "Expense, indirect; distribu- +tion over product") +adjustments to actual and, +212, 285-285, 290 +Assembly products, 66 +Aspects, production ("Plant") +Automobile factory, inventory sheet, 121 +Form, 120 + +B + +Balance sheet. +entry of inventory accounts, 79 +Bill of material, 155, 304 +Form(s), 135, 304 +Bin tag, 138 +Form(s), 138 +Block system of classification, 156 +Boiler insurance, 238 +Bonus system of wage payment, 204 +Books (See "Plant") +Breakfast-food factory, 42 +Brick manufacturing plant, 44, 90, 87, +328-338 (See also under "Proc- +ess cost system") +Building (See "Plant") + +Building expense, 236, 237 +account illustrated, +production-center system, 289, +319 +textile costs, 385 +Burden (See "Expense indirect") +By-products, 147 + +C + +Candy factory, cost system, 19 +Castings, 60 +Catalog stores, 161 +Cement manufacture, 88, 92 +Charges (See "Costs") +Charts, +accounts, 20 +Form, 20, 21 +production-center system, 310 +elements of selling price, 319 +elements of selling price, 25 +Form(s), Form(s) +expenses accounted for, +production-center system, 310 +Forms, +Form(s), Form(s) +Form(s), Form(s) +Form(s), Form(s) +Form(s), Form(s) +Form(s), Form(s) +Form(s), Form(s) +Form(s), Form(s) +Form(s), Form(s) +Form(s), Form(s) +Form(s), Form(s) +Form(s), Form(s) +Form(s), Form(s) +Form(s), Form(s) +Form(s), Form(s) +Form(s), Form(s) +Form(s), Form(s) +Form(s), Form(s) +Form(s), Form(s) +Form(s), Form(s) +Form(s), Form(s) +Form(s), Form(s) +Form(s), Form(s) +Form(s), Form(s) +Form(s), Form(s) +Form(s), Form(s) +Form(s), Form(s) +Form(s), Form(s) +Form(s), Form(s) +Form(s), Form(s) +Form(s), Form(s) +Form(s), Form(s) +Form(s), Form(s) +Form(s), Form(s) +Form(s), Form(s) +Form(s), Form(s) +Form(s), Form(s) +Form(s), Form(s) +Form(s), Form(s) +Form(s), Form(s) +Form(s), Form(s) +Form(s), Form(s) +Form(s), Form(s) +Form(s), Form(s) +Form(s), Form(s) +Form(ies), +accounts, +accounting system, +cost system, +cost system, +cost system, +cost system, +cost system, +cost system, +cost system, +cost system, +cost system, +cost system, +cost system, +cost system, +cost system, +cost system, +cost system, +cost system, +cost system, +cost system, +cost system, +cost system, +cost system, +cost system, +cost system, +cost system, +cost system, +cost system, +cost system, +cost system, +cost system, +cost system, +cost system, +cost system, +cost system, +cost system, +cost system, +cost system, +cost system, +cost system, +cost system, +cost system, +cost system, + +Advantages, 405 +difference, 406-409 +Forms, Forms, Forms +pay-roll, 191 +Forms, Forms, Forms +plotted from statements, 414. +plus ratio., plus ratio., plus ratio., +plus ratio., plus ratio., +plus ratio., plus ratio., +plus ratio., plus ratio., +plus ratio., plus ratio., +plus ratio., plus ratio., +plus ratio., plus ratio., +plus ratio., plus ratio., +plus ratio., plus ratio., +plus ratio., plus ratio., +plus ratio., plus ratio., +plus ratio., plus ratio., +plus ratio., plus ratio., +plus ratio., plus ratio., +plus ratio., plus ratio., +plus ratio., plus ratio., +plus ratio., plus ratio., +plus ratio., plus ratio., +plus ratio., plus ratio., +plus ratio., plus ratio., +plus ratio., plus ratio., +plus ratio., plus ratio., +plus ratio., plus ratio., +plus ratio., plus ratio., +plus ratio., plus ratio., +plus ratio., plus ratio., +plus ratio., plus ratio., +plus ratio., plus ratio., +plus ratio., plus ratio., +plus ratio., plus ratio., +plus ratio., plus ratio., +plus ratio., plus ratio., +plus ratio., plus ratio., +plus ratio., plus ratio., +plus ratio., plus ratio., +plus ratio., plus ratio., +plus ratio., plus ratio., +plus ratio., plus ratio., +plus ratio., plus ratio., +plus ratio., plus ratio., +plus ratio., plus ratio., +plus ratio., plus ration. +Checking figure. +Classification. +accounts process cost system. +385 + +expense indirect. + +INDEX + +<page_number>425</page_number> + +Classification—Continued +invoices, indirect expense, 217 +indirect ledger, 218 +Form, 21 +labor, 166-168 +labor cost, 211 +material requisitions, 331 +parts, 303 +standing expense orders, 229-232, +297 +numerical system, 290-292 +stores, 123, 158, 153-162 (See also "Stores") +Clay products (See "Process cost system, brick-making plant") +Cleaning costs, 180 +Card, 167, 108, 176 +Form, 181 + +Closing accounts, illustrated, 106-109 +process cost system, 106-109 +Statement of manufacturing profit and loss, 110 +work in process account, process method, 185 +Clothing factory, 42 +piece-work time record, 183 + +Cloth manufacture (See "Textile cost") +Combined process and order method of finding, 48 +Commercial accounting, distinct from cost accounting, & comparison of cost at various peri- +ods, 66 +Competition, ignorant, due to in- +correct cost calculation, 6 +Comparative accounts, 54-55 +Form, 57, 80 +Controlling accounts, 77 (See also "Ledger") balances, 108 +checking figures, 96 + +closing, illustrated, 106-109 +process cost system, 106-109 +costs, 81-82 +expense, indirect (See "Expense, +indirect, accounts") finished goods, 79 +textiles, illustrated, 86 +journal entry, illustrated, 108 +production-cost system, 81 +production-center system, illus- +trated, 325 +finished parts, 86 +materials costs, $x$, $y$, $z$ (See "Materials") +entrys., 81 +estimated cost system, illus- +trated, 85 + +Journal entries, illustrated, 106 +process cost system, 86 +(textile costs), $x$, $y$, $z$, $w$ +pay-rolls. +illustrated., 93 +journal entries, illustrated., 107 +process cost system., 88 +production-center system., 323 +textile costs. +process cost systems., $a$, $b$, $c$, +$d$, $e$ (See "Production-cost sys- +tem.") +production-center system., $f$, $g$, +$h$, $i$ (See "Production-center sys- +tem.") +chart., $j$ +textile costs., $k$, $l$, $m$, $n$, +$p$, $q$ (See "Production-cost sys- +tem.") +illustrated accounts., $r$, $s$, $t$, +$u$, $v$, $w$ (See "Production-cost sys- +tem.") +stores (See subheading above), +"Material"! +suppliers' accounts. +journal entries, illustrated., 106 +process cost system., 88 +work in process., 79, 83 + +entries. +illustrated., $x$, $y$, $z$ (See "Production-cost system.") +journal entry. illustrated., 107 +process cost system. +closing account., 90 +textile costs., $36$, $37$, $38$ + +<page_number>486</page_number> +INDEX + +Conversion costs, 88, 92 +accounts, 93 +distributed over yarn cost, tex- +tile mill, 976 +statement, 305 +Copper smelter, 42 +Cost, +conversion (See under "Costs") +prime, 16 +total, 16, 25 +Cost accounting, +breakfast-food factory, 42 +brick manufacturer, 46, 50, 87 +illustrated system, 328-345 +encyclopedia system, 43, 185 +clothing factory, 43, 185 +Form, 180 +combined job order and process +system, 48 (See also "Textile costs") +compound products, 54-60 +copper smelter, 42 +definition, 3 +distinct from commercial, 4 +efficiency standards laid down by, +5, 7 +estimated cost system, 63-65, 840- +305 +filling mill, 305 +foundries, 50, 147, 261 +Form, +functions of, 5-11 +hat factory, 55 +Forma, 87 +ice factory, 12 +illustrated systems, 301-401 +importance of, 3 +inventory perpetual, maintained by, +5, 7 +job order system, 19, 41, 47-52 +production-center system, 398, +production-center illustrated, +electrical goods, 301-327 +records, 29 +textile costs, illustrated, 305-401 + +multiple parts products, 66 +"needle" industries, 65 +pattern mill, 43 +peripheries of, 13 +printing plant, 33, 42-192 +Form, +20, +process system, 12, 43-49, +86-95 +brick manufacturing, 45, 90, 87 +brick manufacturing illustrated, +308-364 +textile costs illustrated, 363 +prices of different lines indicated by, +57, +shoe factory, 58, 63 +Form, +59, +shortages and loss. simple products, +41-58 +stock products. stocks. +costs. products. stock products. +stocks. trading concern. trading concern. +trading concern. trading concern. +uniform system. uniform system. +system. system. +when necessary. when necessary. +yearly cost. year's cost. year's cost. +year's cost. year's cost. +year's cost. year's cost. +year's cost. year's cost. +year's cost. year's cost. +year's cost. year's cost. +year's cost. year's cost. +year's cost. year's cost. +year's cost. year's cost. +year's cost. year's cost. +year's cost. year's cost. +year's cost. year's cost. +year's cost. year's cost. +year's cost. year's cost. +year's cost. year's cost. +year's cost. year's cost. +year's cost. year's cost. +year's cost. year's cost. +year's cost. year's cost. +year's cost. year's cost. +year's cost. year's cost. +year's cost. year's cost. +year's cost. year's cost. +year's cost. year's cost. +year's cost. year's cost. +year's cost. year's cost. +year's cost. year's cost. +year's cost. year's cost. +year's cost. year's cost. +year's cost. year's cost. +year's cost. year's cost. +year's cost. year's cost. +year's cost. year's cost. +year's cost. year's cost. +year's cost. year's cost. +year's cost. year's cost. +year's cost. year's cost. +year's cost. year's cost. +year's cost. year's cost. +year's cost. year's cost. +year's cost. year's cost. +year's cost. year's cost. +year's cost. year's cost. +year's cost. year's cost. +year's cost. year's cost. +year's cost. year's cost. +year's cost. year's cost. +year's cost. year's cost. +year's cost. year's cost. +year' + +INDEX + +<table> + <tr> + <td>Cost records, 29 (see also "Rec- erded")</td> + <td>D</td> + </tr> + <tr> + <td>Cost sheets, 30, 58, 76 (See also "Cost ledger")</td> + <td>Day-rate method of wage payment,</td> + </tr> + <tr> + <td>Formula, 35</td> + <td>164</td> + </tr> + <tr> + <td>material recorded on, 131</td> + <td>disadvantages of, 185-197</td> + </tr> + <tr> + <td>proof of, 192</td> + <td>Detailed system of stores classifica- tion, stores classification,</td> + </tr> + <tr> + <td>production-center systems, 308</td> + <td>Defective work, 146</td> + </tr> + <tr> + <td>Purchase record of issues, 138</td> + <td>Deferred expense (See "Prepaid expenses")</td> + </tr> + <tr> + <td>requisitions posted to, 306</td> + <td>Departmentalization of accounts, 5,</td> + </tr> + <tr> + <td>Cost summary, production system, 347</td> + <td>7, 22</td> + </tr> + <tr> + <td>Forma, 348</td> + <td>Departments,</td> + </tr> + <tr> + <td>Costs (See also "Cost accounting") comparison of, at various periods,</td> + <td>administrative (See also "Administrative expenses")</td> + </tr> + <tr> + <td>conversion, 86, 92</td> + <td>sub-departments, 265</td> + </tr> + <tr> + <td>accounts, 83</td> + <td>Distribution of indirect expense over (See under "Expense, in- direct")</td> + </tr> + <tr> + <td>distributing yarn cost, tex- tile mill, 376</td> + <td>non-productive, 102, 268 (See also "Administrative expense,")</td> + </tr> + <tr> + <td>statement of, 93</td> + <td>"Building expense," "Power plant expense," "Stores" de- partment expense,</td> + </tr> + <tr> + <td>departmentalization of all, pro- duction cost system estimates (See "Estimated cost system") distribution of indirect ex- pense, 99, 103, 107, 257-270 sub-departments, 265-268</td> + <td></td> + </tr> + <tr> + <td>extenuating material, 63</td> + <td>(See also "Labor") office (See "Administrative ex- pense")</td> + </tr> + <tr> + <td>(See also "Labor") indirect,</td> + <td>power plant (See "Power plant expenses")</td> + </tr> + <tr> + <td>indirect selling charge, chart, 25</td> + <td>process cost system (See "Proc- ess cost system")</td> + </tr> + <tr> + <td>(See also "Material") direct,</td> + <td>procurement expense,</td> + </tr> + <tr> + <td>directly,</td><table><tbody><tr><th colspan="2">D</th></tr><tr><th colspan="2">cost system (See "Process cost sys-</th></tr><tr><th colspan="2">tem"), See "Process cost system"</th></tr><tr><th colspan="2">process cost system (See "Process cost sys-</th></tr><tr><th colspan="2">tem"), See "Process cost system"</th></tr><tr><th colspan="2">process cost system (See "Process cost sys-</th></tr><tr><th colspan="2">tem"), See "Process cost system"</th></tr></tbody></table></table></table></table></table></table></table></table></table></table></table></table></table></table></table></table></table></table></table></table></table></table></table></table></table></table></table></table></table></table></table></table></table></table></table></table></table></table></table></table></table></table></table></table></table></table/></div> + +<table cellspacing="0"> +<tr style="height: auto;"> +<td style="width:50%; height: auto;"> +<p style="margin-top: -1em;">Cost records, conversion costs (See also "Tex- tile costs") production report, weekly.</p> + +<p style="margin-top: -1em;">Formula, $45.</p> + +<p style="margin-top: -1em;">Forma, $45.</p> + +<p style="margin-top: -1em;">Coupon production order.</p> + +<p style="margin-top: -1em;">Forma, $90.</p> + +<p style="margin-top: -1em;">spending account (See also "Tex- tile costs") production report, weekly.</p> + +<p style="margin-top: -1em;">Formula, $45.</p> + +<p style="margin-top: -1em;">Forma, $45.</p> + +<p style="margin-top: -1em;">Coupon production order.</p> + +<p style="margin-top: -1em;">Forma, $90.</p> + +<p style="margin-top: -1em;">spending account (See also "Tex- tile costs") production report, weekly.</p> + +<p style="margin-top: -1em;">Formula, $45.</p> + +<p style="margin-top: -1em;">Forma, $45.</p> + +<p style="margin-top: -1em;">Coupon production order.</p> + +<p style="margin-top: -1em;">Forma, $90.</p> + +<p style="margin-top: -1em;">spending account (See also "Tex- tile costs") production report, weekly.</p> + +<p style="margin-top: -1em;">Formula, $45.</p> + +<p style="margin-top: -1em;">Forma, $45.</p> + +<p style="margin-top: -1em;">Coupon production order.</p> + +<p style="margin-top: -1em;">Forma, $90.</p> + +<p style="margin-top: -1em;">spending account (See also "Tex- tile costs") production report, weekly.</p> + +<p style="margin-top: -1em;">Formula, $45.</p> + +<p style="margin-top: -1em;">Forma, $45.</p> + +<p style="margin-top: -1em;">Coupon production order.</p> + +<p style="margin-top: -1em;">Forma, $90.</p> + +<p style="margin-top: -1em;">spending account (See also "Tex- tile costs") production report, weekly.</p> + +<p style="margin-top: -1em;">Formula, $45.</p> + +<p style="margin-top: -1em;">Forma, $45.</p> + +<p style="margin-top: -1em;">Coupon production order.</p> + +<p style="margin-top: -1em;">Forma, $90.</p> + +<p style="margin-top: -1em;">spending account (See also "Tex- tile costs") production report, weekly.</p> + +<p style="margin-top: -1em;">Formula, $45.</p> + +<p style="margin-top: -1em;">Forma, $45.</p> + +<p style="margin-top: -1em;">Coupon production order.</p> + +<p style="margin-top: -1em;">Forma, $90.</p> + +<p style="margin-top: -1em;">spending account (See also "Tex- tile costs") production report, weekly.</p> + +<p style="margin-top: -1em;">Formula, $45.</p> + +<p style="margin-top: -1em;">Forma, $45.</p> + +<p style="margin-top: -1em;">Coupon production order.</p> + +<p style="margin-top: -1em;">Forma, $90.</p> + +<p style="margin-top: -1em;">spending account (See also "Tex- tile costs") production report, weekly.</p> + +<p style="margin-top: -1em;">Formula, $45.</p> + +<p style="margin-top: -1em;">Forma, $45.</p> + +<p style="margin-top: -1em;">Coupon production order.</p> + +<p style="margin-top: -1em;">Forma, $90.</p> + +<p style="margin-top: -1em;">spending account (See also "Tex- tile costs") production report, weekly.</p> + +<p style="margin-top: -1em;">Formula, $45.</p> + +<p style="margin-top: -1em;">Forma, $45.</p> + +<p style="margin-top: -1em;">Coupon production order.</p> + +<p style="margin-top: -1em;">Forma, $90.</p> + +<p style="margin-top: -1em;">spending account (See also "Tex- tile costs") production report,</page_number> + +# 428 INDEX + +Departments—Continued +shipping expense, 303 +chart, graphic, 417 +Form, 418 +stores (See "Stores") +sub- +non-productive, 205-206 +productive (machine groups), 278, 290 +"Machine rate method of distribu- +ting expense over product" +Depreciation, 98, 100, 344-352 (See also "Fixed charges") +account, 223 +auxiliary equipment, 240 +journal entries illustrated, 107 +mechanical, 290 +obsoleteance, 245 +production-center system, 290 +rates, 247 +schedule, 234, 236, 239, 253 +Form, 295, 306 +idle-production, 266 +textile costs, 387, 388 +Dewey decimal system of classifica- +tion, +Difference charts, 466-469 +Form, 408, 411 +Different pictorial method of +wage payment, 200 +Direct expense, 18 +Direct labor, 18 (See also "Labor," "Payroll") +chart, graphic, 407-417 +Form, 408, 413, 414 +Distribution of cost related to prod- +uct, process cost system, 44, 92 +Distribution of expense (See "Ex- +penditure," direct) +Drafting expense account, illus- +trated, 396 + +E Efficiency, standard of, laid down by cost accounting, 5, 7 + +Electrical goods factory, illustrative production-center system, 301-302 +Electricity expense, 233, 239 (See also generally "Fixed charges," "Lighting") +Employer's liability insurance, 238 +Engineering plant expense distribu- +tion, 257-258 +Form, 313, 317, 225 +depreciation, 244-252 +cost system, 63-65, 549-550 +adjustment illustrated, 359-360 +estimated costs illustrated at actual and estimated costs illustrated at actual and estimated costs illustrated at actual and estimated costs illustrated at actual and estimated costs illustrated at actual and estimated costs illustrated at actual and estimated costs illustrated at actual and estimated costs illustrated at actual and estimated costs illustrated at actual and estimated costs illustrated at actual and estimated costs illustrated at actual and estimated costs illustrated at actual and estimated costs illustrated at actual and estimated costs illustrated at actual and estimated costs illustrated at actual and estimated costs illustrated at actual and estimated costs illustrated at actual and estimated costs illustrated at actual and estimated costs illustrated at actual and estimated costs illustrated at actual and estimated costs illustrated at actual and estimated costs illustrated at actual and estimated costs illustrated at actual and estimated costs illustrated at actual and estimated costs illustrated at actual and estimated costs illustrated at actual and estimated costs illustrated at actual and estimated costs illustrated at actual and estimated costs illustrated at actual and estimated costs illustrated at actual and estimated costs illustrated at actual and estimated costs illustrated at actual and estimated costs illustrated at actual and estimated costs illustrated at actual and estimated costs illustrated at actual and estimated costs illustrated at actual and estimated costs illustrated at actual and estimated costs illustrated at actual and estimated costs illustrated at actual and estimated costs illustrated at actual and estimated costs illustrated at actual and estimated costs illustrated at actual and estimated costs illustrated at actual and estimated costs illustrated at actual and estimated costs illustrated at actual and estimated costs illustrated at actual and estimated costs illustrated at actual and estimated costs illustrated at actual and estimated costs illustrated at actual and estimated costs illustrated at actual and estimated costs illustrated at actual and estimated costs illustrated at actual and estimated costs illustrated at actual and estimated costs illustrated at actual and estimated costs illustrated at actual and estimated costs illustrated at actual and estimated costs illustrated at actual and estimated costs illustrated at actual and estimated costs illustrated at actual and estimated costs illustrated at actual and estimated costs illustrated at actual and estimated costs illustrated at actual and estimated costs illustrated at actual and estimated costs illustrated at actual and estimated costs illustrated at actual and estimated costs illustrated at actual and estimated costs illustrated at actual and estimated costs illustrated at actual and estimated costs illustrated at actual and estimated costs illustrated at actual and estimated costs illustrated at actual and estimated costs illustrated at actual and estimated costs illustrated at actual and estimated costs illustrated at actual and estimated costs illustrated at actual and estimated costs illustrated at实际和估计的成本,实际和估计的成本,实际和估计的成本,实际和估计的成本,实际和估计的成本,实际和估计的成本,实际和估计的成本,实际和估计的成本,实际和估计的成本,实际和估计的成本,实际和估计的成本,实际和估计的成本,实际和估计的成本,实际和估计的成本,实际和估计的成本,实际和估计的成本,实际和估计的成本,实际和估计的成本,实际和估计的成本,实际和估计的成本,实际和估计的成本,实际和估计的成本,实际和估计的成本,实际和估计的成本,实际和估计的成本,实际和估计的成本,实际和估计的成本,实际和估计的成本,实际和估计的成本,实际和估计的成本,实际和估计的成本,实际和估计的成本��实际和估计的成本,实际和估计的成本,实际和估计的成本,实际和估计的成本,实际和估计的成本,实际和估计的成本,实际和估计的成本,实际和估计的成本,实际和估计的成本,实际和估计的成本,实际和估计的成本,实际和估计的成本,实际和估计的成本,实际和估计的成本,实际和估计的成本,实际和估计的成本,实际和估计的成本,实际和估计的成本,实际和估计的成本,实际和估计的成本,实际和估计的成本,实际和估计的成本,实际和估计的成本,实际和估计的成本,实际和估计的成本,实际和估计的成本,实际和估计的成本,实际和估计的成本,实际和估计的成本,实际和估计的成本,实际和估计的成本,实际和估计的成本,实际和估计的成本,实际和估计的成本,实际和估计的成本,实际和估计的成本,实际和估计的成本,实际和估计的成本, +Illustrated entries: I-104-106 opening: I-8 process cost system: I-89-106, +I-106, +I-106, +I-106, +I-106, +I-106, +I-106, +I-106, +I-106, +I-106, +I-106, +I-106, +I-106, +I-106, +I-106, +I-106, +I-106, +I-106, +I-106, +I-106, +I-106, +I-106, +I-106, +I-106, +I-106, +I-106, +I-106, +I-106, +I-106, +I-106, +I-106, +I-106, +I-106, +I-106, +I-106, +I-106, +I-106, +I-106, +I-106, +I-106, +I-106, +I-106, +I-106, +I-106, +I-106, +I-106, +I-106, +I-106, +I-106, +I-106, +I-106, +I-106, +I-106, +I-106, +I-106, +I-106, +I-106, +I-106, +I-106, +I-106, +I-106, +I-106, +I-106, +I-106, +I-106, +I-106, +I-106, +I- + +INDEX + +<page_number>429</page_number> + +Expense, indirect--Continued +accounts--Continued +textile costs, 367, 383-389 (See also "Other textile costs") +accrued expense, 88, 100 +adjustment between actual and +projected labor cost, 253 +flat percentage charge, 284 +production-center system, 295 +revenue center method, 272 +administrative expense, 18, 96, +102, 168, 172, 187, 213, 220, +221 (See also generally sub- +heading below, "Labor, indi- +rect") +on distribution system, 234, 253, +254 +process cost system, 166, 344 +Forma, 344 +production-center system, 291, +321 +standing expense orders, 226 +sub-departments, 265 +sub-departments, advertising, +217, 220 +expense, activity, extent of 31 +upward adjustment, sub-heading +below, +"Rates of distribution, predeter- +mined" +accounting expenses, 265, 277 +production-center system, 289, +319 +chart of accounts, 305 +Chart of Accounts (C.O.A.), 310, +314-316 (See also "General ledger") +costs of goods sold (C.G.S.), 310, +314-316 (See also "General ledger") +costs of merchandise inventory (C.M.I.), 310, +314-316 (See also "General ledger") +departmental overhead rates, +percentage of labor method, +272-275 +departmental overhead rates, +productive-hour method, +272, 275-277 +departmental overhead rates, +rate predetermined, 45, 212, +271-275 (See also "Fixed charges") +departmental overhead rates, +sold-hour method, 272, 279 +accounting expenses, 265, 277 +auxiliary equipment, 246 +journal entry, illustrated, +300-301 +machinery, 280 +obsolescence, 295 +production-center system, 290 +productivity rate method, +rates, 247 +schedule, 324, 344, 293, 295 +Forma., 340-341 +schedule of textile costs, 307, +398 +sub-departmental overhead rates, +departmental overhead rates, +departmental overhead rates, +departmental overhead rates, +departmental overhead rates, +departmental overhead rates, +departmental overhead rates, +departmental overhead rates, +departmental overhead rates, +departmental overhead rates, +departmental overhead rates, +departmental overhead rates, +departmental overhead rates, +departmental overhead rates, +departmental overhead rates, +departmental overhead rates, +departmental overhead rates, +departmental overhead rates, +departmental overhead rates, +departmental overhead rates, +departmental overhead rates, +departmental overhead rates, +departmental overhead rates, +departmental overhead rates, +departmental overhead rates, +departmental overhead rates, +departmental overhead rates, +departmental overhead rates, +departmental overhead rates, +departmental overhead rates, +departmental overhead rates, +departmental overhead rates, +departmental overhead rates, +departmental overhead rates, +departmental overhead rates, +departmental overhead rates, +departmental overhead rates, +departmental overhead rates, +departmental overhead rates, +departmental overhead rates, +departmental overhead rates, +departmental overhead rates, +departmental overhead rates, +departmental overhead rates, +departmental overhead rates, +departmental overhead rates, +departmental overhead rates, +departmental overhead rates, +departmental overhead rates, +departmental overhead rates, + +<table> +<tr><td>Expense</td><td>accounting expenses</td><td>accounting expenses</td></tr> +<tr><td>accounting expenses</td><td>accounting expenses</td><td>accounting expenses</td></tr> +<tr><td>accounting expenses</td><td>accounting expenses</td><td>accounting expenses</td></tr> +<tr><td>accounting expenses</td><td>accounting expenses</td><td>accounting expenses</td></tr> +<tr><td>accounting expenses</td><td>accounting expenses</td><td>accounting expenses</td></tr> +<tr><td>accounting expenses</td><td>accounting expenses</td><td>accounting expenses</td></tr> +<tr><td>accounting expenses</td><td>accounting expenses</td><td>accounting expenses</td></tr> +<tr><td>accounting expenses</td><td>accounting expenses</td><td>accounting expenses</td></tr> +<tr><td>accounting expenses</td><td>accounting expenses</td><td>accounting expenses</td></tr> +<tr><td>accounting expenses</td><td>accounting expenses</td><td>accounting expenses</td></tr> +<tr><td>accounting expenses</td><td>accounting expenses</td><td>accounting expenses</td></tr> +<tr><td>accounting expenses</td><td>accounting expenses</td><td>accounting expenses</td></tr> +<tr><td>accounting expenses</td><td>accounting expenses</td><td>accounting expenses</td></tr> +<tr><td>accounting expenses</td><td>accounting expenses</td><td>accounting expenses</td></tr> +<tr><td>accounting expenses</td><td>accounting expenses</td><td>accounting expenses</td></tr> +<tr><td>accounting expenses</td><td>accounting expenses</td><td>accounting expenses</td></tr> +<tr><td>accounting expenses</td><td>accounting expenses</td><td>accounting expenses</td></tr> +<tr><td>accounting expenses</td><td>accounting expenses</td><td>accounting expenses</td></tr> +<tr><td>accounting expenses</td><td>accounting expenses</td><td>accounting expenses</td></tr> +<tr><td>accounting expenses</td><td>accounting expenses</td><td>accounting expenses</td></tr> +<tr><td>accounting expenses</ td<td colspan="3">table header: account number | account type | account description | account value | account value | account value | account value | account value | account value | account value | account value | account value | account value | account value | account value | account value | account value | account value | account value | account value | account value | account value | account value | account value | account value | account value | account value | account value | account value | account value | account value | account value | account value | account value | account value | account value | account value | account value | account value | account value | account value | account value | account value | account value | account value | account value | account value | account value | account value | account value | account value | account value | account value | account value | account value | account value | account value | account value | account value | account value | account value | +|                                                                          & & & & & & & & & & & & & & & & & & & & & & & & & & & & & & & & & & & & & & & & & & & & & & & & & & & & & & & & & & +|<br><br><br><br><br><br><br><br><br><br><br><br><br><br><br><br><br><br><br><br><br><br><br><br><br><br><br><br><br><br><br><br><br><br><br><br><br><br><br><br><br><br><br><br><br><br><br><br><br><br><br><br><br><br><br><br><br><br><br><br><br><br><br><br><br><br><br><br><br><br><br><br><br><br><br><br><br><br><br><br><br><br><br><br><br><br><br><br><br><br><br><br><br><br><br><br><br><br><br><br><br><br><br><br><br><br><br><br><br><br><br><br><br><br><br><br><br><br><br><br><br><br><br><br><br><br><br><br><br><br><br><br><br><br><br><br><br><br><br><br><br><br><br><br><br><br><br><br><br><br><br><br><br> +|></table> + +<table> +<tr> +<td colspan="5">INDEX - Continued - Textile Costs - Other Textile Costs - Administrative Expense - Labor Indirect - Distribution System - Process Cost System - Production Center System - Standing Expense Orders - Sub-Departments - Advertising - Forma - Activity - Upward Adjustment Below - Rates of Distribution Predetermined - Accounting Expenses - Auxiliary Equipment - Journal Entry Illustrated - Machinery - Obsolescence - Production Center System Productivity Rate Method Rates Schedule Schedule of Textile Costs Department Overhead Rates Percentage of Labor Method Productive Hour Method Rate Predetermined Sold Hour Method Account Number Account Type Account Description Account Value Account Value Account Value Account Value Account Value Account Value Account Value Account Value Account Value Account Value Account Value Account Value Account Value Account Value Account Value Account Value Account Value Account Value Account Value Account Value Account Value Account Value Account Value Account Value Account Value Account Value Account Value Account Value Account Value Account Value Account Value Account Value Account Value Account Value Account Value Account Value Account Value Account Value Account Value Account Value Account Value Account Value Account Value Account Value Account Value Account Value Account Value Account Value Account Value Account Value Account Value Account Value Account Value Account Value Account Value Account Value Account Value Account Value Account Value Account Value Account Value Account Value Account Value Account Value Account Value Account Value Account Value Account Value Account Value Account Value Account Value + +<table> +<tr> +<td colspan="5">INDEX - Continued - Textile Costs - Other Textile Costs - Administrative Expense - Labor Indirect - Distribution System - Process Cost System - Production Center System - Standing Expense Orders - Sub-Departments - Advertising - Forma - Activity - Upward Adjustment Below - Rates of Distribution Predetermined - Accounting Expenses - Auxiliary Equipment - Journal Entry Illustrated - Machinery - Obsolescence - Production Center System Productivity Rate Method Rates Schedule Schedule of Textile Costs Department Overhead Rates Percentage of Labor Method Productive Hour Method Rate Predetermined Sold Hour Method + +<table> +<tr> +<td colspan="5">INDEX - Continued - Textile Costs - Other Textile Costs - Administrative Expense - Labor Indirect - Distribution System - Process Cost System - Production Center System - Standing Expense Orders - Sub-Departments - Advertising - Forma - Activity - Upward Adjustment Below - Rates of Distribution Predetermined - Accounting Expenses - Auxiliary Equipment - Journal Entry Illustrated - Machinery - Obsolescence - Production Center System Productivity Rate Method Rates Schedule Schedule of Textile Costs Department Overhead Rates Percentage of Labor Method Productive Hour Method Rate Predetermined Sold Hour Method + +<table> +<tr> +<td colspan="5">INDEX - Continued - Textile Costs - Other Textile Costs - Administrative Expense - Labor Indirect - Distribution System - Process Cost System - Production Center System - Standing Expense Orders - Sub-Departments - Advertising - Forma - Activity - Upward Adjustment Below - Rates of Distribution Predetermined - Accounting Expenses - Auxiliary Equipment - Journal Entry Illustrated - Machinery - Obsolescence - Production Center System Productivity Rate Method Rates Schedule Schedule of Textile Costs Department Overhead Rates Percentage of Labor Method Productive Hour Method Rate Predetermined Sold Hour Method + +<table> +<tr> +<td colspan="5">INDEX - Continued - Textile Costs - Other Textile Costs - Administrative Expense - Labor Indirect - Distribution System - Process Cost System - Production Center System - Standing Expense Orders - Sub-Departments - + +<table> +<tr> +<td colspan="5">INDEX Continued Textile Costs Other Textile Costs Administrative Expense Labor Indirect Distribution System Process Cost System Production Center System Standing Expense Orders Sub-Departments Advertising Forma Activity Upward Adjustment Below Rates of Distribution Predetermined Accounting Expenses Auxiliary Equipment Journal Entry Illustrated Machinery Obsolescence Production Center System Productivity Rate Method Rates Schedule Schedule of Textile Costs Department Overhead Rates Percentage of Labor Method Productive Hour Method Rate Predetermined Sold Hour Method + +<table> +<tr> +<td colspan="5">INDEX Continued Textile Costs Other Textile Costs Administrative Expense Labor Indirect Distribution System Process Cost System Production Center System Standing Expense Orders Sub-Departments Advertising Forma Activity Upward Adjustment Below Rates of Distribution Predetermined Accounting Expenses Auxiliary Equipment Journal Entry Illustrated Machinery Obsolescence Production Center System Productivity Rate Method Rates Schedule Schedule of Textile Costs Department Overhead Rates Percentage of Labor Method Productive Hour Method Rate Predetermined Sold Hour Method + +<table> +<tr> +<td colspan="5">INDEX Continued Textile Costs Other Textile Costs Administrative Expense Labor Indirect Distribution System Process Cost System Production Center System Standing Expense Orders Sub-Departments Advertising Forma Activity Upward Adjustment Below Rates of Distribution Predetermined Accounting Expenses Auxiliary Equipment Journal Entry Illustrated Machinery Obsolescence Production Center System Productivity Rate Method Rates Schedule Schedule of Textile Costs Department Overhead Rates Percentage of Labor Method Productive Hour Method Rate Predetermined Sold Hour Method + +<table> +<tr> +<td colspan="5">INDEX Continued Textile Costs Other Textile Costs Administrative Expense Labor Indirect Distribution System Process Cost System Production Center System Standing Expense Orders Sub-Departments Advertising Forma Activity Upward Adjustment Below Rates of Distribution Predetermined Accounting Expenses Auxiliary Equipment Journal Entry Illustrated Machinery Obsolescence Production Center System Productivity Rate Method Rates Schedule Schedule of Textile Costs Department Overhead Rates Percentage of Labor Method Productive Hour Method Rate Predetermined Sold Hour Method + +<table> +<tr> +<td colspan="5">INDEX Continued Textile Costs Other Textile Costs Administrative Expense Labor Indirect Distribution System Process Cost System Production Center System Standing Expense Orders Sub-Departments Advertising Forma Activity Upward Adjustment Below Rates of Distribution Predetermined Accounting Expenses Auxiliary Equipment Journal Entry Illustrated Machinery Obsolescence Production Center System Productivity Rate Method Rates Schedule Schedule of Textile Costs Department Overhead Rates Percentage of Labor Method Productive Hour Method Rate Predetermined Sold Hour Method + +<table> +<tr> +<td colspan="5">INDEX Continued Textile Costs Other Textile Costs Administrative Expense Labor Indirect Distribution System Process Cost System Production Center System Standing Expense Orders Sub-Departments Advertising Forma Activity Upward Adjustment Below Rates of Distribution Predetermined Accounting Expenses Auxiliary Equipment Journal Entry Illustrated Machinery Obsolescence Production Center System Productivity Rate Method Rates Schedule Schedule of Textile Costs Department Overhead Rates Percentage of Labor Method Productive Hour Method Rate Predetermined Sold Hour Method + +<table> +<tr> +<td colspan="5">INDEX Continued Textile Costs Other Textile Costs Administrative Expense Labor Indirect Distribution System Process Cost System Production Center System Standing Expense Orders Sub-Departments Advertising Forma Activity Upward Adjustment Below Rates of Distribution Predetermined Accounting Expenses Auxiliary Equipment Journal Entry Illustrated Machinery Obsolescence Production Center System Productivity Rate Method Rates Schedule Schedule of Textile Costs Department Overhead Rates Percentage of Labor Method Productive Hour Method Rate Predetermined Sold Hour Method + +<table> +<tr> +<td colspan="5">INDEX Continued Textile Costs Other Textile Costs Administrative Expense Labor Indirect Distribution System Process Cost System Production Center System Standing Expense Orders Sub-Departments Advertising Forma Activity Upward Adjustment Below Rates of Distribution Predetermined Accounting Expenses Auxiliary Equipment Journal Entry Illustrated Machinery Obsolescence Production Center System Productivity Rate Method Rates Schedule Schedule of Textile Costs Department Overhead Rates Percentage of Labor Method Productive Hour Method Rate Predetermined Sold Hour Method + +<table> +<tr> +<td colspan="5">INDEX Continued Textile Costs Other Textile Costs Administrative Expense Labor Indirect Distribution System Process Cost System Production Center System Standing Expense Orders Sub-Departments Advertising Forma Activity Upward Adjustment Below Rates of Distribution Predetermined Accounting Expenses Auxiliary Equipment Journal Entry Illustrated Machinery Obsolescence Production Center System Productivity Rate Method Rates Schedule Schedule of Textile Costs Department Overhead Rates Percentage of Labor Method Productive Hour Method Rate Predetermined Sold Hour Method + +<table> +<tr> +<td colspan="5">INDEX Continued Textile Costs Other Textile Costs Administrative Expense Labor Indirect Distribution System Process Cost System Production Center System Standing Expense Orders Sub-Departments Advertising Forma Activity Upward Adjustment Below Rates of Distribution Predetermined Accounting Expenses Auxiliary Equipment Journal Entry Illustrated Machinery Obsolescence Production Center System Productivity Rate Method Rates Schedule Schedule of Textile Costs Department Overhead Rates Percentage of Labor Method Productive Hour Method Rate Predetermined Sold Hour Method + +<table> +<tr> +<td colspan="5">INDEX Continued Textile Costs Other Textile Costs Administrative Expense Labor Indirect Distribution System Process Cost System Production Center System Standing Expense Orders Sub-Departments Advertising Forma Activity Upward Adjustment Below Rates of Distribution Predetermined Accounting Expenses Auxiliary Equipment Journal Entry Illustrated Machinery Obsolescence Production Center System Productivity Rate Method Rates Schedule Schedule of Textile Costs Department Overhead Rates Percentage of Labor Method Productive Hour Method Rate Predetermined Sold Hour Method + +<table> +<tr> +<td colspan="5">INDEX Continued Textile Costs Other Textile Costs Administrative Expense Labor Indirect Distribution System Process Cost System Production Center System Standing Expense Orders Sub-Departments Advertising Forma Activity Upward Adjustment Below Rates of Distribution Predetermined Accounting Expenses Auxiliary Equipment Journal Entry Illustrated Machinery Obsolescence Production Center System Productivity Rate Method Rates Schedule Schedule of Textile Costs Department Overhead Rates Percentage of Labor Method Productive Hour Method Rate Predetermined Sold Hour Method + +<table> +<tr> +<td colspan="5">INDEX Continued Textile Costs Other Textile Costs Administrative Expense Labor Indirect Distribution System Process Cost System Production Center System Standing Expense Orders Sub-Departments Advertising Forma Activity Upward Adjustment Below Rates of Distribution Predetermined Accounting Expenses Auxiliary Equipment Journal Entry Illustrated Machinery Obsolescence Production Center System Productivity Rate Method Rates Schedule Schedule of Textile Costs Department Overhead Rates Percentage of Labor Method Productive Hour Method Rate Predetermined Sold Hour Method + +<table> +<tr> +<td colspan="5">INDEX Continued Textile Costs Other Textile Costs Administrative Expense Labor Indirect Distribution System Process Cost Sys + +<page_number>430</page_number> +INDEX + +Expense, indirect—Continued +distribution sheet, 29, 36, 38, 335-370 +Forms, 271, 254, 255, 258, 259, +262, 263 +administrative expenses, 250 +depreciation (See subheading +above), "Depreciation sched- +ule" +fixed charges (See subheading +below), "Fixed charges sched- +ule" +power plant, 260 +standing orders and supplies +requisitions distributed on, +225 +statement of expenses, produc- +tion-center system, 308 +Form, 307 +stores department expense, 260, +264 +stores department expense ap- +plied direct to material, 358 +sub-departments, 265-268 +electricity, 258, 258 (See also +housing costs), "Fixed charges", +"Light and heat" +equipment, 215, 217, 222 +estimated cost system (See "Esti- +mated cost system") +fixed charges, 213, 217, 235-243 +(See also "Fixed charge") +account" illustrated in produc- +tion-center system, 320 +schedule, 254, 253, 255 +Form, 307 +schedule, process system, 341 +Form, 342 +schedule, sub-departments, 266 +gas, 215, 231, 239 (See also +generally subheadings "Fixed +charges", "Light and heat") +"general expense account" +fabric costs, 361 + +Insurance, 98, 100, 213, 217, 238, +298 (See also generally subheadings above), "Fixed charge(s)" +account illustrated, 102 +production-center system, 107 +textile costs, 389 +interest on investment, 240 (See also subheading above), "Fixed charges" +journal entries illustrated, 106- +108 +labor, indirect, 168, 168, 213, 290, +296-297 +account illustrated, 211 +"Administrative ex- +penses" +chart of accounts graphic, 191 +Form, 193 +classification, 221 +income statement illustrated, +repair to machinery, 241, +296 standing expenses order, +244-245 ledger subsidiary, +218, 266, 267 Form, +Form, +estimated cost system, 348 +process center system, 345 Form, +Form, +heat and light, 296-98 (See also generally subheadings above), "Electri- +city", "Gas" +account illustrated, production- +center system, 380 +account illustrated fabric costs, +361 machine-rate method of dis- +tribution (See "Machine-rate method") +machinery, 213, 217, 299 (See also "Machine-rate method") +depreciation, 346-349 expense account, 296-303 + +INDEX + +Expense, indirect—Continued +machinery—Continued +inventory, 207 +power expense, distribution, 260 +taxes, 290 +non-productive departments (See also "Administrative" expenses) +"Power plant expense," "Stores department" accounts, 102, 268 +chart, 212 +Form, 214 +distribution of expenses, 99, 103, +104, 257-270 +sub-departments, 255-269 +costs (See also subheading above, +"Administrative" expense") +account, textile costs, 307 +"overhead" account, illustrated, 101 +plant assets, 218, 217, 229 +plant labor cost, 260 +power expense +textile costs, 304 +power plant expense, 98, 99, 102 +account, illustrated, 103 +journal entry, illustrated, 107 +distribution cost system, 344 +production-center system, 389 +Form, 214 +prepaid expense, 98, 101, 217 +production-center system (See "Machine-rate method") +product-cost departments, 103-105, +212 +account illustrated, 344 +Form, 214, 215 +distribution of expense over, +98, 103 (See also sub- +heading above, "Distribution") +journal entry, illustrated, 107 +purchase journal, 213, 217, 224, +238 +rates of distribution, predeter- +mined, 42, 212, 271-285 +records, 235 (See also individual accounts) +rental income account illustrated, 101 +journal entry, illustrated, 107 +production-center system, 389 +reserve account, illustrated, +classification, 237, 299-302 +distribution sheet, 324 +distribution, sub-departments, +366 +list of members, 257, 299 +Form, 293 +time ticket form, 227 +Form, 298 +statement of production-center system, +368 +Form, 368 +stores department expense, +98, +102 account, +illustrated, +production- +center system, +367 spread to material, +568, +367, +302 on distribution sheet, +265-266 sub-departments, +366 discount received before receipt, +150 stores ledger, +318 sub-departments, +555-568 (See also "Machine-rate method") +supplies, +17, +313, +217, +291, +295-298 account, +81, +123 charged direct; unusual method, + +<table> +<thead> +<tr> +<td>Index</td> +<td>Page Number</td> +</tr> +</thead> +<tbody> +<tr> +<td>Expense</td> +<td>431</td> +</tr> +<tr> +<td>Expense indirect - Continued</td> +<td></td> +</tr> +<tr> +<td>Machinery - Continued</td> +<td></td> +</tr> +<tr> +<td>Inventory</td> +<td>207</td> +</tr> +<tr> +<td>Power Expense Distribution</td> +<td>260</td> +</tr> +<tr> +<td>Taxes</td> +<td>290</td> +</tr> +<tr> +<td>Non-productive Departments (See also "Administrative" Expenses)</td> +<td></td> +</tr> +<tr> +<td>"Power Plant Expense", "Stores Department" Accounts</td> +<td>102,</td> +</tr> +<tr> +<td>Chart</td> +<td>212</td> +</tr> +<tr> +<td>Form</td> +<td>214</td> +</tr> +<tr> +<td>Distribution of Expenses</td> +<td>99,</td> +</tr> +<tr> +<td>Sub-departments</td> +<td>104,</td> +</tr><tr> +<td>Costs (See also Subheading Above,"Administrative" Expense")</td> +<td></td> +</tr><tr> +<td>Account Textile Costs</td> +<td>307</td> +</tr><tr> +<td>"Overhead" Account Illustrated</td> +<td>101</td> +</tr><tr> +<td>Plant Assets</td> +<td>Illustrated:</td><td>Plant Assets: Form: Distribution Cost System: Production Center System: Time Ticket Form: Statement of Production Center System: Stores Department Expense: Account: Spread to Material: On Distribution Sheet: Sub-Departments: Discount Received Before Receipt: Stores Ledger: Sub-Departments:</td><td></td><td></td><td></td><td></td><td></td><td></td><td></td><td></td><td></td><td></td><td></td><td></td><td></td><td></td><td></td><td></td><td></td><td></td><td></td><td></td><td></td><td></td><td></td><td></td><td></td><td></td><td></td><td></td><td></td><td></td><td></ td td td td td td td td td td td td td td td td td td td td td td td td td td td td td td td td td td td td td td td td td td td td td td td td td td td td td td td td td td td td td td td td td td td td td td td td td td td td td td td td td td td td td td td td td td td td td td td td td td td td td td td td </table> + +<table border="1"> +<thead> +<tr style="background-color: #f0f0f0;"> +<th>Description</th> +<th>Page Number(s)</th> +<th>Description (continued)</th> +<th>Page Number(s)</th> +<th>Description (continued)</th> +<th>Page Number(s)</th> +<th>Description (continued)</th> +<th>Page Number(s)</th> +<th>Description (continued)</th> +<th>Page Number(s)</th> +<th>Description (continued)</th> +<th>Page Number(s)</th> +<th>Description (continued)</th> +<th>Page Number(s)</th> +<th>Description (continued)</th> +<th>Page Number(s)</th> +<th>Description (continued)</th> +<th>Page Number(s)</th> +<th>Description (continued)</th> +<th>Page Number(s)</th> +<th>Description (continued)</th> +<th>Page Number(s)</th> +<th>Description (continued)</th> +<th>Page Number(s)</th> +<th>Description (continued)</th> +<th>Page Number(s)</th> +<th>Description (continued)</th> +<th>Page Number(s)</th> +<th>Description (continued)</th> +<th>Page Number(s)</th> +<th>Description (continued)</th><br/> +<br/> +<br/> +<br/> +<br/> +<br/> +<br/> +<br/> +<br/> +<br/> +<br/> +<br/> +<br/> +<br/> +<br/> +<br/> +<br/> +<br/> +<br/> +<br/> +<br/> +<br/> +<br/> +<br/> +<br/> +<br/> +<br/> +<br/> +<br/> +<br/> +<br/> +<br/> +<br/> +<br/> +<br/> +<br/> +<br/> +<br/> +<br/> +<br/> +<br/> +<br/> +<br/> +<br/> +<br/> +<br/> +<br/> +<br/> +<br/> +<br/> +<br/> +<br/> +<br/> +<br/> +<br/> +<br/> +<br/> +<br/> +<br/> +<br/> +<br/> +<br/> +<br/> +<br/> +<br/> +<br/> +<br/> +<br/> +<br/> +<br/> +<br/> +<br/> +<br/> +<br/> +<br/> +<br/> +<br/> +<br/> +<br/> +<br/> +<br/> +<br/> +<br/> +<br/ + +<table> + <tr> + <td style="text-align: right;">452</td> + <td style="text-align: left;">INDEX</td> + </tr> + <tr> + <td></td> + <td>Expense, indirect--Continued<br>supplies--Confessed<br>included in term "stores," 23<br>journal entry, illustrated, 106<br>posting to stores issued book, 138<br>process cost system, 68<br>production-center system, 291, 325<br>requisition, 224, 233<br>standardized expense orders, 224, 235-236<br>Form, 230<br>taxes, 98, 100, 215, 235, 238 (See also generally subheading above, "Fixed charges")<br>account, illustrated, textile costs, 391<br>definition, 24<br>inventory or record, 75, 96<br>ledger, 77<br>Form, 78<br>fiscal account (stores), 67, account, 66<br>definition, 24<br>Fixed charges--cost period, 22<br>Fixed charges, 215, 217, 235-236<br>"account," illustrated, production-cost system, 397<br>billing schedule, 235, 237<br>production-center system, 289<br>S19<br>textile costs, 285<br>depreciation, 98, 100, 244-252<br>account, 229<br>adjustment journal entry, 246<br>journal entry, illustrated, 107<br>machine charge, 290<br>obsolescence, 245<br>production-cost system, 290 rates, 247<br>schedule, 224, 234, 240-253<br>Form, 311<br>schedules--subdepartments, 365 schedule, textile costs, 307, 308 electricity, 285-289 (See also generally subheading below,"Light and heat")<br>Form No. S-19 (See also generally subheading below,"Light and heat")<br>insurance, 98, 100, 213, 217, 233,<br>account, illustrated,</td> + <td style="text-align: center;"> + Finished goods,<br>account,<br>illustrated,<br>journal entry,<br>illustrated,<br>process cost system,<br>91<br>production-center system,<br>illustrated,<br>S19<br>definition,<br>inventory or record,<br>75-76<br>ledger,<br>77<br>Form,<br>78<br>fiscal account (stores),<br>67,<br>account,<br>66<br>definition,<br>24<br>Fixed charges--cost period,<br>22<br>Fixed charges,<br>215,<br>217,<br>235-236<br>"account," illustrated,<br>production-cost system,<br>397<br>billing schedule,<br>235,<br>237<br>production-center system,<br>system,<br>S19<br><br><table> + <thead> + <tr> + <th>Description</th> + <th></th> + <th></th> + </tr> + </thead> + <tbody> + <tr> + <td colspan="3">Factory:</td> + </tr> + <tr> + <td colspan="3">lodges,</td> + </tr> + <tr> + <td colspan="3">controlled by general ledger,</td> + </tr> + <tr> + <td colspan="3">estimated cost system,</td> + </tr> + <tr> + <td colspan="3">process cost system,</td> + </tr> + <tr> + <td colspan="3">Form No. S-19 (See also "Process cost system", brick-making plant)</td> + </tr> + </tbody> +</table> + +Extracted records (See also "Records") controlled by general ledger,</td> + <td style="text-align: center;">F</td> + <td style="text-align: center;">account illustrated,</td> + <td style="text-align: center;">102</td> + <td style="text-align: center;">index.</td> + <td style="text-align: center;">index.</td> + <td style="text-align: center;">index.</td> + <td style="text-align: center;">index.</td> + <td style="text-align: center;">index.</td> + <td style="text-align: center;">index.</td> + <td style="text-align: center;">index.</td> + <td style="text-align: center;">index.</td> + <td style="text-align: center;">index.</td> + <td style="text-align: center;">index.</td> + <td style="text-align: center;">index.</td> + <td style="text-align: center;">index.</td> + <td style="text-align: center;">index.</td> + <td style="text-align: center;">index.</td> + <td style="text-align: center;">index.</td> + <td style="text-align: center;">index.</td> + <td style="text-align: center;">index.</td> + <td style="text-align: center;">index.</td> + <td style="text-align: center;">index.</td> + <td style="text-align: center;">index.</td> + <td style="text-align: center;">index.</td> + <td style="text-align: center;">index.</td> + <td style="text-align: center;">index.</td> + <td style="text-align: center;">index.</td> + <td style="text-align: center;">index.</td> + <td style="text-align: center;">index.</td> + <td style="text-align: center;">index.</td> + <td style="text-align: center;">index.</td> + <td style="text-align: center;">index.</td> + <td style="text-align: center;">index.</td> + <td style="text-align: center;">index.</td> + <td style="text-align: center;">index.</td> + <td style="text-align: center;">index.</td> + <td style="text-align: center;">index.</td> + <td style="text-align: center;">index.</td> + <td style="text-align: center;">index.</td> + <td style="text-align: center;">index.</ td + +INDEX 433 + +Fixed charges—Continued +insurance—Continued +journal entry, illustrated, 107 +production-center system, 290 +textile costs, account illustrated, +107 +interest on investment, 240 +light and heat, 265, 304 (See also subheadings below, "Electricity") +rent, 98, 100, 235, 236 +account, illustrated, 101 +journal entry, illustrated, 101 +production-center system, 290 +schedule, 294, 293, 293 + +Form 1 +process system, 341 +Form, 342 +sub-departments, 290 +taxes, 98, 101, 233, 238 +journal entry, illustrated, 107 +production-center system, 290 +textile costs, account illustrated, +305 +telephone, 213, 233 +water, 258, 265 + +Fixed cost expense distribution +(See "Rates of expense distribu- +tion") + +Fluctuations: +prices of stores, 182 +weight or volume of material, 144 +Forecasts: +defective castings, 117 +expense, 261 +production order, 50 +Form, 51 +store classification, 154 +Freight expense, stores, 190 + +Gantt system of wage payment, 204 +Gas expense, 213, 233, 239 (See also generally "Fixed charges," +"Light and heat") +"General expense account," illus- +trated, +general ledger (See "Ledger") +General ledger (See "Ledger") +Goods in warehouse (See "Warehouse") +Goods in process (See "Work in Process") +Graduated premium system of wage payment, 206 +Graphic charts (See "Charts") + +Hat factory, 55 +Form I +Holding expenses, stores, 130 +Heat and light (See "Light and heat") +Ice factory, cost system, 12 +Idle time, machines, 295 +Illustrations (See "Cost accounting") +Indirect expense (See "Expense", in- +ternal) +Indirect labor (See "Labor", indi- +rect) +Indirect material (See "Supplies") +Insurance expense, 226 +Insurance accident, 238 +Insurance expense, 98, 100, 213, 217, +238 (See also generally "Fixed charges") +account, illustrated, 102 +journal entry; illustrated, 107 +textile costs, +boiler, +fire, +production-center system, +Interest on investment, 240 (See also generally "Fixed charges") + +<table> +<thead> +<tr> +<td>Index</td> +<td>Page Number</td> +</tr> +</thead> +<tbody> +<tr> +<td>Fixed charges—Continued</td> +<td>433</td> +</tr> +<tr> +<td>insurance—Continued</td> +<td></td> +</tr> +<tr> +<td>journal entry,</td> +<td>illustrated,</td> +</tr> +<tr> +<td>production-center system,</td> +<td>290</td> +</tr> +<tr> +<td>textile costs,</td> +<td>account illustrated,</td> +</tr> +<tr> +<td>107</td> +<td></td> +</tr> +<tr> +<td>interest on investment,</td> +<td>240</td> +</tr> +<tr> +<td>light and heat,</td> +<td>265,</td> +<tr> +<td>304 (See also subheadings below,</td><td>"Electricity"</td> +</tr> +<tr> +<td>rent,</td><td>98,</td><td>100,</td><td>235,</td><td>236</td> +</tr> +<tr> +<td>account,</td><td>illustrated,</td><td>101</td> +</tr> +<tr> +<td>journal entry,</td><td>illustrated,</td><td>101</td> +</tr> +<tr> +<td>production-center system,</td><td>290</td> +</tr> +<tr> +<td>schedule,</td><td>294,</td><td>293,</td><td>293</td> +</tr> +<tr> +<td>Form I</td><td></td><td></td><td></td><td></td> +</tr> +<tr> +<td>process system,</td><td>341</td><td></td><td></td><td></td> +</tr> +<tr> +<td>Form,</td><td>,<br/>342<br/></br></br></br></br></br></br></br></br></br></br></br></br></br></br></br></br></br></br></br></br></br></br></br></br></br></br></br></br></br></br></br></br></br></br></br></br></br></br></br></br></br></br></br></br></br></br></br></br></br></br></br></br></br></br></br></br></br></br></br></br></br></br></br></br></br></br></br></br></br></br></br></br></br></br/></table> + +<table border="1"> +<thead> +<tr style="background-color: #f0f0f0;"> +<th>Description</th> +<th>Pages</th> +<th>Description</th> +<th>Pages</th> +<th>Description</th> +<th>Pages</th> +<th>Description</th> +<th>Pages</th> +<th>Description</th> +<th>Pages</th> +<th>Description</th> +<th>Pages</th> +<th>Description</th> +<th>Pages</th> +<th>Description</th> +<th>Pages</th> +<th>Description</th> +<th>Pages</th> +<th>Description</th> +<th>Pages</th> +<th>Description</th> +<th>Pages</th> +<th>Description</th> +<th>Pages</th><th>Description</th><th>Pages</th><th>Description</th><th>Pages</th><th>Description</th><th>Pages</th><th>Description</th><th>Pages</th><th>Description</th><th>Pages</th><th>Description</th><th>Pages</th><th>Description</th><th>Pages</th><th>Description</th><th>Pages</th><th>Description</th><th>Pages</th><th>Description</th><th>Pages</th><th>Description</th><th>Pages</th><th>Description</th><th>Pages</than td style="border: none;"> + <table border="1"> +<thead style="background-color: #f0f0f0;"> +<tr style="background-color: #f0f0f0;"> + <style>.header { font-weight: bold; } + </style><span class="header">Index:</span>                                                                + <style>.header { font-weight: bold; } + </style>&#x{index} – &#x{page_number} – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – + <style>.header { font-weight: bold; } + </style>&#x{index} - &#x{page_number} - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - + <style>.header { font-weight: bold; } + </style>&#x{index} -- &#x{page_number} -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- + <style>.header { font-weight: bold; } + </style>&#x{index} --- &#x{page_number} --- --- --- --- --- --- --- --- --- --- --- --- --- --- --- --- --- --- --- --- --- --- --- --- --- --- --- --- --- --- --- --- + <style>.header { font-weight: bold; } + </style>&#x{index} ---- &#x{page_number} ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ------ ------ ------ ------ ------ ------ ------ ------ ------ ------ ------ ------ ------ ------ ------ ------ ------ ------ ------ ------ ------ 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+ <style>.header { font-weight: bold; } + </style>&#x{index} ----- &#x{page_number} ----- --- --- --- --- --- --- --- --- --- --- --- --- --- --- --- --- --- --- --- --- --- --- --- --- --- --- --- --- --- --- --- --- + <style>.header { font-weight: bold; } + </style>&#x{index} ----- &#x{page_number} ----- ------- ------- ------- ------- ------- ------- ------- ------- ------- ------- ------- ------- ------- ------- ------- ------- ------- ------- ------- ------- ------- ------- ------- ------- ------- ------- ------- ------- ------- ------- ------- + <style>.header { font-weight: bold; } + </style>&#x{index} ----- &#x{page_number} ----- ---------- ---------- ---------- ---------- ---------- ---------- ---------- ---------- ---------- ---------- ---------- ---------- ---------- ---------- ---------- ---------- ---------- ---------- ---------- ---------- ---------- ---------- ---------- ---------- ---------- ---------- ---------- ---------- ---------- ---------- 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+ <!-- More rows --> + <!-- More rows --> + <!-- More rows --> + <!-- More rows --> + <!-- More rows --> + <!-- More rows --> + <!-- More rows --> + <!-- More rows --> + <!-- More rows --> + <!-- More rows --> + <!-- More rows --> + <!-- More rows --> + <!-- More rows --> + <!-- More rows --> + <!-- More rows --> + <!-- More rows --> + <!-- More rows --> + <!-- More rows --> + <!-- More rows --> + +<page_number>434</page_number> +INDEX + +Inventory, controlling accounts, 79 +finished goods, 75, 76 +perpetual, +advantages, 10, +cost accounting maintains, 5, 9 +necessity for, 75 +raw material, 76 +sheet, 121 +Form, 120 +stores, 118 +physical, 10, 121 +sheet, 121 +Form, 120 +work in process, 74 +Investment, interest on, 240 +Invoicees, classification of, indirect expense, 217 +subsidiary ledger, 218 +Form, 218 + +J +Jewelry manufacturing concern, 350 +Job cost sheets (See "Cost Sheets") +Job order system, 15, 41, 107 +(See also "Cost accounting") +Journal entries, +controlling accounts, illustrated, 106-108 +production-center system, 311, +314-316 +purchases, 122, 130 +expense, indirects, 213, 217, 224 +posting to general ledger, 30 +process cost system, 339 + +L +Labor, 165-205, +account, illustrated, 65 +estimated cost system, 359 +Journal entry, Illustrated, 107 +account, process cost system, 80 +classification, 167, 168 + +cost period different from pay period, 172 +direct, 18 +chart, graphic, 497-447 +Form(s), 498, 415, 436, 438 +indirect (See "Labor," indirect below) +methods of distributing expense over per product used on, 275-289 pay-roll (See "Pay-roll") +piece-work basis, 168-171 production center system, 306 records, 165-166 accuracy essential, 165 process cost system, 166 purpose of control system time basis, 169 process cost system, 347 time record (See "Time records") +wage systems,, 169 (See also "Wage systems") +Labor, indirect,, 18, 160,, 168,, 219, +classification of labor costs accounts,, 221 administrative (See "Administrative accounts") +chart of accounts graphic,, 191 Form(s), 193 classification,, 251 time tickets,, 227 Form(s), 227 + +M +Ledger (See also "Accounts") controlling accounts (See "Controlling accounts") + +<img>A page from an index or table of contents.</img> + +INDEX +<page_number>435</page_number> + +Ledger—Continued +chart of procedure, 308 +Form, 303 +expense, 218, 266, 267 +cost sheet, 306 +Form, 303 +factory cost, 76 (See also "Cost sheets") +controlled by general ledger, 74 +estimated costs, 308 +process cost system, 90, 328, +343-348 +Forms, 345, 346, 348 +general, +"account," 360 +relation between cost accounts +and, 4, 75 +plant, 229 +stock (finished goods), 77 +storage, +stores, 57-58, 81, 119, 126, 218 +Form, 78, 128, 129 +control of, 130 +discrepancies, 139 +posting from stores received books, 126, 130 +process cost system, 88 +Letter code of classification, 155, +159 +shipping expense credits, 267 +Light and heat, 225, 304 (See also "Electricity"), "Gas", also gen- +erally "Fixed charges") accountants' office, +production-center system, 220 +textile costs, 304 +Lumber industry, charges applied to raw material, 130 + +M + +Machine-rate method of distribu- +tion (See also "product", 272, +277-279, 287-288, 301-327) +accounts, 310-327 +chart, 310 +Form, 312, 313 +Illustrated(), 319-326 + +chart of procedure, 308 +Form, 303 +cost sheet, 306 +Form, 303 +departmental division into pro- +duction centers, 98, 275, 287, +illustrative systems, 301-327 +journal entries, 311, 314 +Illustrated(), 314-318 +Labor costs, +machine expense account, 296 +material cost, 306, 309 +particulars account, 305 +production orders, 305 +rates, +administrative expense, 291 +building expenses, 290 +charging., 293 +checking., 294 +compensation., 288-295 +depreciation charge., 290 +insurance charge., 290 +plant capital expense., 290, +290 rent., 298 +repairs expenses., 291 +schedule of supplementary., for idle time., +supplementary., for idle time., +supplies., etc. expense., 291 +taxes charge., charge., +tools expense., charge., +statement of expenses., charge., +taxes charge., charge., +stock list., Form. +Stocks and materials inventory, +Materials inventory., Form. +"Machine-rate method of dis- +tributing expense" (See also "product", +"accountants' office", "production-center system", +"raw material", "labor costs", +"inventory", "taxes") +expenses account., charge., +illustrated., charge., +insurance., charge., +power expense distribution., +taxes., charge. + +<img>A page from a book or report with text and some illustrations.</img> + +# 486 INDEX + +**Maintenance of buildings (See "Building expense")** + +Manufacturing accounting (See "Work in process account") + +Manufacturing cost and profit and loss statement, 109 + +Material, 17, 115-102 (See also "Stores" and "Supplies") +account, 75, 81, 238 entries, 81 estimated cost system, illustrated, 83 journal entries, illustrated, 106 production-cost system, illustrated, 324 textile costs, 367, 368 bill of, 135 Form, 135 costs, estimated, 63 process method, 86 estimated cost, 63-65, 149 (See also "Estimated cost system") included in term "stores," 23 indirect, in "Stores" and "Supplies" inventory or record, 70 parts classification, 905 record on stores ledger, 130, 306 proof of, 132 records, 76 (See also "Stores") requisitions, 25, 58, 133 Form, 58 N analysis, 228 classification, 131, 136 parts, 67 posting to general ledger, 131-136 process cost system, 194 production-center system, 506 purposes of, 134 record on stores ledger, 127, 306 summarized in stores issue books, 131 supplies on distribution sheet, 224, 253 when impracticable to use, +sheet, 148 Form, 135 stock list, 135-304 Form, 135-304 stores departments expense ap- +plied to cost $298, $297, $292 Material cost method of distribut- +ing expense over product, 272, +297 Mechanical time card, 167, 168, +176 Form, 181 Merchandising business costs, 24 Merchandise service. See also +general subject of "Labor," in- +direct" +Methods of cost accounting (See +"Cost accounting") +Methods of distributing expense over product (See "Expense in- +come" distribution over prod- +uct") +Mining. See Mining +(See also "Stocks") +Monemonic system of stores classifi- +cation. See classification +Monthly reports of production. See +production +Form. See form + +N "Needle" industries estimating +costs in $6 Non-productive departments (See +also "Non-operational expenses") +"Building expense." See Power +plant expense. +Departments departmental accounts. See +accounts. See accounts. +Distribution of indirect expense, +99, 103, 104; $27-$270 +Sub-departments expense. See sub- +departments expense. See sub-departments expense. + +<table> +<thead> +<tr> +<td>Topic</td> +<td>Description</td> +</tr> +</thead> +<tbody> +<tr> +<td>Maintenance of buildings</td> +<td>(See "Building expense")</td> +</tr> +<tr> +<td>Manufacturing accounting</td> +<td>(See "Work in process account")</td> +</tr> +<tr> +<td>Manufacturing cost and profit and loss statement</td> +<td>statement,</td> +</tr> +<tr> +<td>Material,</td> +<td>Material.</td> +</tr> +<tr> +<td>account,</td> +<td>account.</td> +</tr> +<tr> +<td>entry,</td> +<td>entry.</td> +</tr> +<tr> +<td>estimated cost system,</td> +<td>estimated cost system.</td> +</tr> +<tr> +<td>illustrated,</td> +<td>illustrated.</td> +</tr> +<tr> +<td>journals,</td> +<td>journals.</td> +</tr> +<tr> +<td>entry,</td> +<td>entry.</td> +</tr> +<tr> +<td>illustrated,</td> +<td>illustrated.</td> +</tr> +<tr> +<td>production-cost system,</td> +<td>production-cost system.</td> +</tr> +<tr> +<td>illustrated,</td> +<td>illustrated.</td> +</tr> +<tr> +<td>textile costs,</td> +<td>textile costs.</td> +</tr> +<tr> +<td>bill of,</td> +<td>bill of.</td> +</tr> +<tr> +<td>form,</td> +<td>form.</td> +</tr> +<tr> +<td>costs,</td> +<td>costs.</td> +</tr> +<tr> +<td>estimated cost,</td> +<td>estimated cost.</td> +</tr> +<tr> +<td>method,</td> +<td>method.</td> +</tr> +<tr> +<td>system,</td> +<td>system.</td> +</tr> +<tr> +<td>included in term "stores,"</td> +<td>included in term "stores."</td> +</tr><table> + +<table> + +<table> + +<table> + +<table> + +<table> + +<table> + +<table> + +<table> + +<table> + +<table> + +<table> + +<table> + +<table> + +<table> + +<table> + +<table> + +<table> + +<table> + +<table> + +<table> + +<table> + +<table> + +<table> + +<table> + +<table> + +<table> + +<table> + +<table> + +<table> + +<table> + +<table> + +<table> + +<table> + +<table> + +<table> + +<table> + +<table> + +<table> + +<table> + +<table> + +<table> + +<table> + +<table> + +<table> + +<table> + +<table> + +<table> + +<table> + +<table> + +<table> + +<table> + +<table> + +<table> + +<table> + +<table> + +<table> + +<table> + +<table> + +<table> + +<table> + +<table> + +<table> + +<table> + +<table> + +<table> + +<table> + +<table> + +<table> + +<table> + +<table> + +<table> + +<table> + +<table> + +<table> + +<table> + +<!-- Table --> +```html +<style type="text/css"> + table { + border-collapse: collapse; + width: auto; + } + th { + border-bottom: solid black thin; + padding: .5em; + } + td { + border-top: solid black thin; + padding: .5em; + } + tr.header { + background-color: #f0f0f0; + border-top: solid black thick; + border-bottom: solid black thick; + padding: .5em; + } + tr.footnote { + background-color: #f0f0f0; + border-top: solid black thick; + border-bottom: solid black thick; + padding: .5em; + } + tr.footnote td { + border-top: none; + border-bottom: none; + padding: .5em; + } + tr.footnote p { + margin-left: .5em; + } + tr.footnote p:last-child { + margin-right: .5em; + } +``` +```html +<style type="text/css"> + table { + border-collapse: collapse; + width: auto; + } + th { + border-bottom: solid black thin; + padding: .5em; + } + td { + border-top: solid black thin; + padding: .5em; + } + tr.header { + background-color: #f0f0f0; + border-top: solid black thick; + border-bottom: solid black thick; + padding: .5em; + } + tr.footnote { + background-color: #f0f0f0; + border-top: solid black thick; + border-bottom: solid black thick; + padding: .5em; + } + tr.footnote td { + border-top: none; + border-bottom: none; + padding: .5em; + } + tr.footnote p { + margin-left: .5em; + } + tr.footnote p:last-child { + margin-right: .5em; + } +``` +```html +<style type="text/css"> + table { + border-collapse: collapse; + width: auto; + } + th { + border-bottom: solid black thin; + padding: .5em; + } + td { + border-top: solid black thin; + padding: .5em; + } + tr.header { + background-color: #f0f0f0; + border-top: solid black thick; + border-bottom: solid black thick; + padding: .5em; + } + tr.footnote { + background-color: #f0f0f0; + border-top: solid black thick; + border-bottom: solid black thick; + padding: .5em; + } + tr.footnote td { + border-top: none; + border-bottom: none; + padding: .5em; + } + tr.footnote p { + margin-left: .5em; + } + tr.footnote p:last-child { + margin-right: .5em; + } +``` +```html +<style type="text/css"> +table { +border-collapse: collapse; +width:auto; +} +th { +border-bottom:solid black thin; +padding:.5em; +} +tbody { +border-top:solid black thin; +padding:.5em; +} +tfoot { +border-top:solid black thick; +padding:.5em; +} +tfoot td { +border-top:none; +border-bottom:solid black thick; +padding:.5em; +} +tfoot p { +margin-left:.5em; +} +tfoot p:last-child { +margin-right:.5em; +} +``` +```html +<style type="text/css"> +table { +border-collapse: collapse; +width:auto; +} +th { +border-bottom:solid black thin; +padding:.5em; +} +tbody { +border-top:solid black thin; +padding:.5em; +} +tfoot { +border-top:solid black thick; +padding:.5em; +} +tfoot td { +border-top:none; +border-bottom:solid black thick; +padding:.5em; +} +tfoot p { +margin-left:.5em; +} +tfoot p:last-child { +margin-right:.5em; +} +``` +```html +<style type="text/css"> +table { +border-collapse: collapse; width:auto; } th {border-bottom:solid black thin;padding:.5em;} tbody {border-top:solid black thin;padding:.5em;} tfoot {border-top:solid black thick;padding:.5em;} tfoot td {border-top:none;border-bottom:solid black thick;padding:.5em;} tfoot p {margin-left:.5em;} tfoot p:last-child {margin-right:.5em;} </style><table><thead><tr><th colspan="2">INDEX</th></tr></thead><tbody><tr><th>Maintenance of buildings (See "Building expense")<br>Maintaining buildings (See "Building expense")<br>Maintenance of buildings (See "Building expense")<br>Maintenance of buildings (See "Building expense")<br>Maintenance of buildings (See "Building expense")<br>Maintenance of buildings (See "Building expense")<br>Maintenance of buildings (See "Building expense")<br>Maintenance of buildings (See "Building expense")<br>Maintenance of buildings (See "Building expense")<br>Maintenance of buildings (See "Building expense")<br>Maintenance of buildings (See "Building expense")<br>Maintenance of buildings (See "Building expense")<br>Maintenance of buildings (See "Building expense")<br>Maintenance of buildings (See "Building expense")<br>Maintenance of buildings (See "Building expense")<br>Maintenance of buildings (See "Building expense")<br>Maintenance of buildings (See "Building expense")<br>Maintenance of buildings (See "Building expense")<br>Maintenance of buildings (See "Building expense")<br>Maintenance of buildings (See "Building expense")<br>Maintenance of buildings (See "Building expense")<br>Maintenance of buildings (See "Building expense")<br>Maintenance of buildings (See "Building expense")<br>Maintenance of buildings (See "Building expense")<br>Maintenance of buildings (See "Building expense")<br>Maintenance of buildings (See "Building expense")<br>Maintenance of buildings (See "Building expense")<br>Maintenance of buildings (See "Building expense")<br>Maintenance of buildings (See "Building expense")<br>Maintenance of buildings (See "Building expense")<br>Maintenance of buildings (See "Building expense")<br>Maintenance of buildings (See "Building expense")<br>Maintenance of buildings (See "Building expense")<br>Maintenance of buildings (See "Building expense")<br>Maintenance of buildings (See "Building expense")<br>Maintenance of buildings (See "Building expense")<br>Maintenance of buildings (See "Building expense")<br>Maintenance of buildings (See "Building expense")<br>Maintenance of buildings (See "Building expense")<br>Maintenance of buildings (See "Building expense")<br>Maintenance of buildings (See "Building expense")<br>Maintenance of buildings (See "Building expense")<br>Maintenance of buildings (See "Building expense")<br>Maintenance of buildings (See "Building expense")<br>Maintenance of buildings (See "Building expense")<br>Maintenance of buildings (See "Building expense")<br>Maintenance of buildings (See "Building expense")<br>Maintenance of buildings (See "Building expense")<br>Maintenance of buildings (See "Building expense")<br>Maintenance of buildings (See "Building expense")<br>Maintenance of buildings (See "Building expense")<br>Maintenance of buildings (See "Building expense")<br>Maintenance of buildings (See "Building expense")<br>Maintenance of buildings (See "Building expense")<br>Maintenance of buildings (See "Building expense")<br>Maintenance of buildings (See "Building expense")<br>Maintenance of buildings (See "Building expense")<br>Maintenance of buildings (See "Building expense")<br>Maintenance of buildings (See "Building expense")<br>Maintenance of buildings (See "Building expense")<br>Maintenance of buildings (See "Building expense")<br>Maintenance of buildings (See "Building expense")<br>Maintenance of buildings (See "Building expense")<br>Maintenance of buildings (See "Building expense")<br>Maintenance of buildings (See "Building expense")<br>Maintenance of buildings (See "Building expense")<br>Maintenance of buildings (See "Building expense")<br>Maintenance of buildings (See "Building expense")<br>Maintenance of buildings (See "Building expense")<br>Maintenance of buildings (See "Building expense")<br>Maintenance of buildings (see) + +INDEX 497 + +Non-productive departments—Cost. +expense, indirect, 312 +chart, 312 +Form, 316 +Non-productive labor (See "Labor," indirect") 350 +Non-manufacturing concern, 350 +Number, order, 33 +Numerical classification system, 155 +standing expense orders, 229-232 +list, 227, 229 +Form, 230 + +O + +Qholescence, 245 +Office expense (See also "Administrative expense") +account illustrated, textile costs, 367 +Operating departments (See also "Productive departments") +individual cost classification centers, 278, 281, 301 +Order method of cost-finding, 131 +41, 47-92 (See also "Cost accounting") +entries in controlling accounts, 81-86, 85, 96 +Orders, +production, 29, 50, 55, 305 +Form, 32, 51, 57 +authorization of, 32 +Form, 340 +combination, 55 +Form, 57 +cost sheets (See "Cost sheets") +company, 57 +Form, 59, 60 +numbering, 33 +parts pre-numbered items, 37 +process coat system, 138 +Form, 137 + +sources of, 81 +summary of orders issued, 138 +replenishment, 146 +standing expense (See "Standing expense orders") overhead (See "Expense," indirect") Overhead (See "Expense," indirect") Overvoltage, effect on expense distribution rates, 268 + +P + +Paper mill, 43, 50 +Parts, +account illustrated, production-center systems, 324 +classification codes, 305 +accounting terms definitions, 24 when "stores" and when "stock," +24 + +Part product, +66 +Patterns cost., 62, 261 Pay-roll, +167, 168, 172, 187-193, 339 (See also "Labor," indirect") Form(s), Form(s) Form(s), Form(s) +Form(s), Form(s), Form(s), Form(s) + +process cost system, 89 account illustrated, 89-107 journal illustrated stratified. IOM production-center systems. B23 textile costs. textile costs. textile costs. textile costs. textile costs. textile costs. textile costs. textile costs. textile costs. textile costs. textile costs. textile costs. textile costs. textile costs. textile costs. textile costs. textile costs. textile costs. textile costs. textile costs. textile costs. textile costs. textile costs. textile costs. textile costs. textile costs. textile costs. textile costs. textile costs. textile costs. textile costs. textile costs. textile costs. textile costs. textile costs. textile costs. textile costs. textile costs. textile costs. + +charts graphic. +190 Form(s), Form(s), Form(s), Form(s) +Form(s), Form(s), Form(s), Form(s) +period different from pay period, +172 period coinciding with cost period, +23 process cost system, +88-93 Form(s), Form(s) +sources of data, +36 Pay system (See "Wage systems") + +<img>A page from an index or table of contents.</img> + +<table> + <tr> + <td><strong>488</strong></td> + <td><strong>INDEX</strong></td> + </tr> + <tr> + <td colspan="2">Percentage of labor method of dis-</td> + </tr> + <tr> + <td colspan="2">tributing expense over product,</td> + </tr> + <tr> + <td colspan="2">275-276</td> + </tr> + <tr> + <td>Period, cost (See "Cost period")</td> + <td>Perpetual inventory (See "Inven-</td> + </tr> + <tr> + <td colspan="2">tory")</td> + </tr> + <tr> + <td>Physical inventory of stores, 121</td> + <td>Daily time sheet, 182</td> + </tr> + <tr> + <td>Piece-rate method of wage payment,</td> + <td>Form, 183</td> + </tr> + <tr> + <td>differential piece-rate method, 200</td> + <td>production order, 33</td> + </tr> + <tr> + <td>straight method, 197-200</td> + <td>Process cost system, 12, 43-45, 86-</td> + </tr> + <tr> + <td>Fixing rate, 197-200</td> + <td>95, 328-348</td> + </tr> + <tr> + <td>Piece-work, 169-171</td> + <td>account classification, 328</td> + </tr> + <tr> + <td>chart, graphic, 191</td> + <td>accounts, 371</td> + </tr> + <tr> + <td>Form, 192</td> + <td>brick-making plant, 45, 50, 87,</td> + </tr> + <tr> + <td>pay-roll, 329</td> + <td>328-349</td> + </tr> + <tr> + <td>Form, 188</td> + <td>account codes, 328, 345-347</td> + </tr> + <tr> + <td>time card, 184</td> + <td>Forms, 344, 346</td> + </tr> + <tr> + <td>Form, 186</td> + <td>administrative expense account,</td> + </tr> + <tr> + <td>comps, Form, Form,</td> + <td>364</td> + </tr> + <tr> + <td>Plant,</td> + <td>Form, Form,</td> + </tr> + <tr> + <td>aants., 213, 217, 222</td> + <td>brick production record, daily,</td> + </tr> + <tr> + <td>building expense (See "Building</td> + <td>Form,</td> + </tr> + <tr> + <td>expense")</td> + <td>broken brick record, daily,</td> + </tr> + <tr> + <td>Power expense,</td> + <td>Form,</td> + </tr> + <tr> + <td>account, illustrated,</td> + <td>broken brick record, monthly,</td> + </tr> + <tr> + <td>taxable income", Form,</table> + +<table> + +<tr> + +<td><strong>Power plant expense account, Form:</strong></table> + +<tr> + +<td><strong>Power plant expense account:</strong></table> + +<tr> + +<td><strong>Power plant expense account:</strong></table> + +<tr> + +<td><strong>Power plant expense account:</strong></table> + +<tr> + +<td><strong>Power plant expense account:</strong></table> + +<tr> + +<td><strong>Power plant expense account:</strong></table> + +<tr> + +<td><strong>Power plant expense account:</strong></table> + +<tr> + +<td><strong>Power plant expense account:</strong></table> + +<tr> + +<td><strong>Power plant expense account:</strong></table> + +<tr> + +<td><strong>Power plant expense account:</strong></table> + +<tr> + +<td><strong>Power plant expense account:</strong></table> + +<tr> + +<td><strong>Power plant expense account:</strong></table> + +<tr> + +<td><strong>Power plant expense account:</strong></table> + +<tr> + +<td><strong>Power plant expense account:</strong></table> + +<tr> + +<td><strong>Power plant expense account:</strong></table> + +<tr> + +<td><strong>Power plant expense account:</strong></table> + +<tr> + +<td><strong>Power plant expense account:</strong></table> + +<tr> + +<td><strong>Power plant expense account:</strong></table> + +<tr> + +<td><strong>Power plant expense account:</strong></table> + +<tr> + +<td><strong>Power plant expense account:</strong></table> + +<tr> + +<td><strong>Power plant expense account:</strong></table> + +<tr> + +<td><strong>Power plant expense account:</strong></table> + +<tr> + +<td><strong>Power plant expense account:</strong></table> + +<tr> + +<td><strong>Power plant expense account:</strong></table> + +<tr> + +<td><strong>Power plant expense account:</strong></table> + +<tr> + +<td><strong>Power plant expense account:</strong></table> + +<tr> + +<td><strong>Power plant expense account:</strong></table> + +<tr> + +<td><strong>Power plant expense account:</strong></table> + +<tr> + +<td><strong>Power plant expense account:</strong></table> + +<tr> + +<td><strong>Power plant expense account:</strong></table> + +<tr> + +<td><strong>Power plant expense account:</strong></table> + +<tr> + +<td><strong>Power plant expense account:</strong></table> + +<tr> + +<td><strong>Power plant expense account:</strong></table> + +<tr> + +<td><strong>Power plant expense account:</strong></table> + +<tr> + +<td><strong>Power plant expense account:</strong></table> + +<tr> + +<td><strong>Power plant expense account:</strong></table> + +<tr> + +<td><strong>Power plant expense account:</strong></table> + +<tr> + +<td><strong>Power plant expense account:</strong></table> + +<tr> + +<td><strong>Power plant expense account:</strong></table> + +<tr> + +<td><strong>Power plant expense account:</strong></table> + +<tr> + +<td><strong>Power plant expense account:</strong></table> + +<tr> + +<td><strong>Power plant expense account:</strong></table> + +<tr> + +<td><strong>Power plant expense account:</strong></table> + +<tr> + +<td><strong>Power plant expense account:</strong></table> + +<tr> + +<td><strong>Power plant expense account:</strong></table> + +<tr> + +<td><strong>Power plant expense account:</strong></table> + +<tr> + +<td><strong>Power plant expense account:</strong></table> + +<tr + +```json +[ + {"line_item": "Percentage of labor method of distributing expenses over product"}, + {"line_item": "Periods (See \"Cost period\")"}, + {"line_item": "Perpetual inventory (See \"Inventory\")"}, + {"line_item": "Physical inventory of stores"}, + {"line_item": "Piece-rate method of wage payment"}, + {"line_item": "Differential piece-rate method"}, + {"line_item": "Straight method"}, + {"line_item": "Fixing rate"}, + {"line_item": "Piece-work"}, + {"line_item": "Chart"}, + {"line_item": "Graphic"}, + {"line_item": "Form"}, + {"line_item": "Pay-Roll"}, + {"line_item": "Time card"}, + {"line_item": "Form"}, + {"line_item": "Comps"}, + {"line_item": "Plant"}, + {"line_item": "Aunts."}, + {"line_item": "Building Expense (See \"Building Expense\")"}, + {"line_item": "Power Expense"}, + {"line_item": "Account Illustrated"}, + {"line_item": "Taxable Income"}, + {"line_item": "Power Plant Expense Account"}, + {"line_item": "Form"} +] +``` + +INDEX 489 + +Process cost system—Continued +brick-making plant—Continued +setting report, 332 +Ferris, 170 +time ticket, 179, 331 +Form, 45 +current period, 87 +classification of stores, 131 +closing controlling accounts, 80, +106 combined with order system, 48 +compared with order system, 95 +cost center, 90 +defined, 41 +distribution of costs direct to product, 92 +distribution of expense, over product, 271 +distribution of manufacturing cost entries in controlling accounts, 86-96 +costs, indirect, accounts, 89, 106-108, 269, 344 +distribution, 89, 271 +distribution direct to product, 41 +flour mill, 87 +journal entries, illustrated, 106- +108 +labor, 88, 94, 105 +account, illustrated, 95 +monthly time basis of payment, 167 +material cost, 86 +material requisitions, 134 +payment, 167 +Form, 340 +account, 89 +analysis charts, 179 +production reports, 43 +Form, 45 +purchase journal, 329 +stores classification, 131 + +stores ledger, 88 +supplies account, 88 +textile costs, 363 (See also "Tex- +tile costs") +textile costs, illustrated, 363 +work in process account, 89 +closing dates illustrated, 90 + +Product. +Production of expense over, 98, +225, 275-276 (See also un- +der "Expense", indirect") +Production method of distribu- +ting expense (See "Machine- +rate method") +Production chart graphic, 415 + +Production orders (See "Orders") +Production reports, 44, 328-329 +Forms, 45, 353-355, 337-338 + +summarized daily, +chilly, +Form, +monthly, +Form, +Form, +weekly, +Form, + +Productive departments. +Indirect expense, 212 +chart of accounts. + +Form. 214. 215 distribution over departments, +90. Indirect expenses also "Ex- +pense", indirect ("distribution"). +Indirect expense account, +illustrated, +Form. +Journal entry diary. Illustrated. 107 productive-center sub - depart- +ments. +forms. 275. 267 + +Productive method of distribu- +ting expense over product, +272. 275-277 + +Profit standard account. 100 Profit or loss shown by cost ac- +counting. 4 + +<table> +<thead> +<tr> +<td>INDEX</td> +<td>489</td> +</tr> +</thead> +<tbody> +<tr> +<td>Process cost system—Continued</td> +<td></td> +</tr> +<tr> +<td>brick-making plant—Continued</td> +<td></td> +</tr> +<tr> +<td>setting report</td> +<td>332</td> +</tr> +<tr> +<td>Ferris</td> +<td>170</td> +</tr> +<tr> +<td>time ticket</td> +<td>179</td> +</tr> +<tr> +<td>Form</td> +<td>45</td> +</tr> +<tr> +<td>current period</td> +<td>87</td> +</tr> +<tr> +<td>classification of stores</td> +<td>131</td> +</tr> +<tr> +<td>closing controlling accounts</td> +<td>80,</td> +</tr> +<tr> +<td>combined with order system</td> +<td>48</td> +</tr> +<tr> +<td>compared with order system</td> +<td>95</td> +</tr> +<tr> +<td>cost center defined</td> +<td>41</td> +</tr> +<tr> +<td>distribution of costs direct to product</td> +<td>92</td> +</tr> +<tr> +<td>distribution of expense over product</td> +<td>271</td> +</tr> +<tr> +<td>distribution of manufacturing cost entries in controlling accounts</td> +<td>86-96</td> +</tr> +<tr> +<td>costs indirect accounts</td> +<td>89,</td> +</tr> +<tr> +<td>106-108,</td> +<td>269,</td><td>344</td><td>distribution.</td><td>89,</td><td>271</td><td>distribution direct to product.</td><td>41</td><td></td><td></td><td></td><td></td><td></td><td></td><td></td><td></td><td></td><td></td><td></td><td></td><td></td><td></td><td></td><td></td><td></td><td></td><td></td><td></td><td></td><td></td><td></td><td></td><td></td><td></ td><br/> +<td>floor mill.</table> + +<table border="1"> +<thead style="background-color: #f0f0f0;"> +<tr style="background-color: #f0f0f0;"> +<th>Description of Account Type and Purpose (continued)</th> +<th>Description of Account Type and Purpose (continued)</th> +<th>Description of Account Type and Purpose (continued)</th> +<th>Description of Account Type and Purpose (continued)</th> +<th>Description of Account Type and Purpose (continued)</th> +<th>Description of Account Type and Purpose (continued)</th> +<th>Description of Account Type and Purpose (continued)</th> +<th>Description of Account Type and Purpose (continued)</th> +<th>Description of Account Type and Purpose (continued)</th> +<th>Description of Account Type and Purpose (continued)</th> +<th>Description of Account Type and Purpose (continued)</th> +<th>Description of Account Type and Purpose (continued)</th> +<th>Description of Account Type and Purpose (continued)</th> +<th>Description of Account Type and Purpose (continued)</th> +<th>Description of Account Type and Purpose (continued)</th> +<th>Description of Account Type and Purpose (continued)</th> +<th>Description of Account Type and Purpose (continued)</th> +<th>Description of Account Type and Purpose (continued)</th> +<th>Description of Account Type and Purpose (continued)</th> +<th>Description of Account Type and Purpose (continued)</th> +<th>Description of Account Type and Purpose (continued)</th> +<th>Description of Account Type and Purpose (continued)</th> +<th>Description of Account Type and Purpose (continued)</th> +<th>Description of Account Type and Purpose (continued)</th> +<th>Description of Account Type and Purpose (continued)</th> +<th>Description of Account Type and Purpose (continued)</th> +<th>Description of Account Type and Purpose (continued)</th> +<th>Description of Account Type and Purpose (continued)</th> +<th>Description of Account Type and Purpose (continued)</th> +<th>Description of Account Type and Purpose (continued)</th> +<th>Description of Account Type and Purpose (continued)</th> +<th>Description of Account Type and Purpose (continued)</th> +<th>Description of Account Type and Purpose (continued)</th> +<th>Description of Account Type and Purpose (continued)</th> +<th>Description of Account Type and Purpose (continued)</th> +<th>Description of Account Type and Purpose (continued)</th> +<th>Description of Account Type and Purpose (continued)</th> +<th>Description of Account Type and Purpose (continued)</th> + +<table border="1"> +<thead style="background-color: #f0f0f0;"> +<tr style="background-color: #f0f0f0;"> +<th>Description of Account Type and Purpose (continued)</th> + +<table border="1"> +<thead style="background-color: #f0f0f0;"> +<tr style="background-color: #f0f0f0;"> +<th>Description of Account Type and Purpose (continued)</th> + +<table border="1"> +<thead style="background-color: #f0f0f0;"> +<tr style="background-color: #f0f0f0;"> +<th>Description of Account Type and Purpose (continued)</th> + +<table border="1"> +<thead style="background-color: #f0f0f0;"> +<tr style="background-color: #f0f0f0;"> +<th>Description of Account Type and Purpose (continued)</th> + +<table border="1"> +<thead style="background-color: #f0f0f0;"> +<tr style="background-color: #f0f0f0;"> +<th>Description of Account Type and Purpose (continued)</th> + +<table border="1"> +<thead style="background-color: #f0f0f0;"> +<tr style="background-color: #f0f0f0;"> +<th>Description of Account Type and Purpose (continued)</th> + +<table border="1"> +<thead style="background-color: #f0f0f0;"> +<tr style="background-color: #f0f0f0;"> +<th>Description of Account Type and Purpose (continued)</th> + +<table border="1"> +<thead style="background-color: #f0f0f0;"> +<tr style="background-color: #f0f0f0;"> +<th>Description of Account Type and Purpose (continued)</th> + +<table border="1"> +<thead style="background-color: #f0f0f0;"> +<tr style="background-color: #f0f0f0;"> +<th>Description of Account Type and Purpose (continued)</th> + +<table border="1"> +<thead style="background-color: #f0f0f0;"> +<tr style="background-color: #f0f0f0;"> +<th>Description of Account Type and Purpose (continued)</th> + +<table border="1"> +<thead style="background-color: #f0f0f0;"> +<tr style="background-color: #f0f0f0;"> +<th>Description of Account Type and Purpose (continued)</th> + +<table border="1"> +<thead style="background-color: #f0f0f0;"> +<tr style="background-color: #f0f0f0;"> +<th>Description of Account Type and Purpose (continued)</th> + +<table border="1"> +<thead style="background-color: #f0f0f0;"> +<tr style="background-color: #f0f0f0;"> +<th>Description of Account Type and Purpose (continued)</th> + +<table border="1"> +<thead style="background-color: #f0f0f0;"> +<tr style="background-color: #f0f0f0;"> +<th>Description of Account Type and Purpose (continued)</th> + +<table border="1"> +<thead style="background-color: #f0f0f0;"> +<tr style="background-color: #f0f0f... + +<table> + <tr> + <td><page_number>440</page_number></td> + <td>INDEX</td> + </tr> +</table> + +Profits of different lines, cost accounting indicators, 8, Purchases journal, 81, 120, 136 expenses, indirect, 213, 217, 224, 235 posting to general ledger, 130 process system, 350 Purchases order, 124 Purchasing department, 116, 124 + +R Rates, depreciation, 247 Rates of expense distribution over product, 422, 312-275 adjustment of material and applied expense, 212, 392-285 flat percentage charge, 284 reserve account, 285 machine-rates method, 272, 277, 279, 287-95, 301-327 (See also "Machine-rates") material cost method, 272, 281 percentage of labor method, 272- 275 prime cost method, 273, 281 process system, 271 productive-hour method, 272, 275- 277 sold-hour method, 273, 279 Ratio charts, 406, 410-418 Forms, 415-418 Item material (See "Material") Records, 399 cost, 399 cost sheets, 90, 38, 76 (See also "Cost ledger") Forms, 39, 37 material ordered on, 131 production-center system, 300 Form, 309 record of orders issued, 138 requisitions posted to, 306 expense indirect, 224 (See also individual bradings throughout) + +inventory short, 121 Form, 120 form. I65-169 (See also "Labor") process cost system (See "Process cost system") reports (See "Reports") time (See "Time records") Register. voucher (See "Purchase register") Rent. $80. $00. $00. $00 (See also generally "Fixed charges") production-center system. $89 time expense account. Illustrated. $00 Journal entry. Illustrated. $00 Entry printed. Illustrated. $00 Repairs. $00 machinery. $00 (See also general subject of "Labor", indirect) production-center system. $00 standing expense orders. $00 Replacements in stock. $00 Reports (See also "Slatent costs") material used. $46 production-costs (See "Production re- ports") time (See "Time records") Requisition forms (See "Material requisi- tions") Reserve for expense account. $89 Return of material to vendor. $00 Rope making. $00 + +$ Salaries (See "Labor", "Pay-roll") Schedule (See also "Analysis") depreciation rates. $39. $46. $39 textile costs. $67. $68 + +INDEX + +<page_number>441</page_number> + +Schedule--Continued +fixed charges, 224, 233, 235 +Form, 235 +process system, 341 +Ferry, 236 +Scheduling work in department(s), for even capacity, 62 +Scrutiny, 237 +Selling price, +cost accounting fixes, 5, 6 +editions, 25 +Form, 25 +Service departments (See "Admin- +istrative expense"), "power plant +expenses," "Shared department +expense" +Stocks, +cost (See "Cost sheets") +expansion distribution (See "Ex- +pense, indirect, distribution +sheets") +Shipping department, account illus- +trated, textile costs, 383 +Shipping expense, +chart of accounts, 417 +Form, 418 +Shop factory, +direct labor sheet, 62 +estimated cost of material, 140 +estimated costs in, 63 +stock, 63 +Form, 55, 60 +Soap factory, by-products, 148 +Salesperson method of distributing +expenses, 275, 276, 279 +Spinning mill, 46 (See also "Textile +costs") +waybill production report, 44, 45 +Form, 45 +Spoilage of material, 146 +Stationary expense orders: 31, 224, +226-228 +classification, 227, 229-230 +distribution, 224 +sub-departments, 236 + +numbering, 229 +list of, 227, 229 +Form, 230 +time tickets, 227 +Form, 230 + +Statements, +expenses, production-center sys- +tem(s), 80, +Form, 307 +manufacturing and profit and loss, +monthly, 31 +pay-rolls, 190 +statistical, 405, 414 +Standard cost charts (See "Chart," +graphic) +Steel industry, charges applied to raw material, +Stock. See (See also "Material," +"Stores") +ledger (for raw goods), 77 +Form. See Form. +list. See list. +Trends. See Trends. +Stores (See also "Material," "Sup- +plies") +accountants, +journal entries, illustrated, 106 +accounting. See Material, +adjustments. See Material, +arrangement. See Material, +bill of material. See Material, +bin log. See bin log. +Form. See Form. +hyphenation. See Hyphenation. +charges applied to raw material, +classification. See Classification. +advantages. See Advantages. +basis for system used. See System. +"block" system. See System. +catalogue. See Catalogue. + +<table> +<thead> +<tr> +<td>Schedule--Continued</td> +<td>Form</td> +<td>Statement(s)</td> +</tr> +</thead> +<tbody> +<tr> +<td>fixed charges,</td> +<td>fixed charges,</td> +<td>Statements,</td> +</tr> +<tr> +<td>fixed charges,</td> +<td>fixed charges,</td> +<td>Statements,</td> +</tr> +<tr> +<td>fixed charges,</td> +<td>fixed charges,</td> +<td>Statements,</td> +</tr> +<tr> +<td>fixed charges,</td> +<td>fixed charges,</td> +<td>Statements,</td> +</tr> +<tr> +<td>fixed charges,</td> +<td>fixed charges,</td> +<td>Statements,</td> +</tr> +<tr> +<td>fixed charges,</td> +<td>fixed charges,</td> +<td>Statements,</td> +</tr> +<tr> +<td>fixed charges,</td> +<td>fixed charges,</td> +<td>Statements,</td> +</tr> +<tr> +<td>fixed charges,</td> +<td>fixed charges,</td> +<td>Statements,</td> +</tr> +<tr> +<td>fixed charges,</td> +<td>fixed charges,</td> +<td>Statements,</td> +</tr> +<tr> +<td>fixed charges,</td> +<td>fixed charges,</td> +<td>Statements,</td> +</tr> +<tr> +<td>fixed charges,</td> +<td>fixed charges,</td> +<td>Statements,</td> +</tr> +<tr> +<td>fixed charges,</td> +<td>fixed charges,</td> +<td>Statements,</td> +</tr> +<tr> +<td>fixed charges,</td> +<td>fixed charges,</td> +<td>Statements,</td> +</tr> +<tr> +<td>fixed charges,</td> +<td>fixed charges,</td> +<td>Statements,</td> +</tr> +<tr> +<td>fixed charges,</td> +<td>fixed charges,</td> +<td>Statements,</td> +</tr> +<tr> +<td>fixed charges,</td> +<td>fixed charges,</td> +<td>Statements,</td> +</tr> +<tr> +<td>fixed charges,</td> +<td>fixed charges,</td><table + +<table> + <tr> + <td><page_number>448</page_number></td> + <td>INDEX</td> + </tr> + <tr> + <td colspan="2">Stores—Continued<br>classification—Continued<br>combination of letters and<br>numbers, 155, 160<br>Dewey decimal system, 156<br>letter system, 157, 158<br>mnemonic system, 159<br>numerical system, 155<br>symbols used, 154<br>control of stores, 81, 122<br>defective work, 146<br>definition, 23, 116<br>department arrangement, 117<br>department expense, 98, 102 (See also generally "Non-productive expenditures")<br>account, 217<br>account illustrated, production-cost center system, 321<br>napped direct to material, 268,<br>297, 302<br>on distribution sheet, 269, 264<br>sub-departmentalized, 300<br>estimated quantity, 140<br>expense, incurred before receipt, 130<br>finished parts, 25, 67, 86<br>fuctuations in weight or volume, 144<br>inventory, 118<br>perpetual, 9, 10<br>physical, 321<br>sleevi, 321<br>Forn., 120<br>issued, check on, 131-133<br>issued books, 131, 136<br>Forn., 137<br>control of, 137<br>posting to general ledger, 136<br>requisitions summarized in, 131,<br>136<br>kerevi, 118<br>Ledger, 76-78, 81, 119, 126, 218<br>Forn., 78, 128, 129</td> + <td>control of, 130<br>diameter control, 130<br>pouching from stores received book, 125, 130 process cost system, 88 price list control of stores estimated, shoe factory, 149 fluctuations in, 142 purchase order, 194 purchasing department, 116, 124 receiving order form. T9A</td> + <tr> + <td colspan="2">Form. T95 agreement with purchase jour-nal. T9B posting to stores ledger. T9B</td> + <td>T9C record of abstracts. T9C records. T95, T98-T99 requisitions (See "Material requisitions") returnable stock scrap. T94 shrinkage adjustment on books. T94 spoiling. T95 supplies (See "Supplies") used. report of. T94 waste. T94-T95 adjustment on books. T94 before use of stores. T95 Sub-departments non-productive (machine groups), T95-T96 non-productive (See "Machine rate method of distributing ex-penses over periods") Subsidiary ledgers (See "Ledger") Summary cost ledger process cost sys-tem Form. T98 daily work sheet. T92</td> + </tr> +</table> + +INDEX + +Summary—Continued +production, daily, 371 +Form, 387 +monthly, 386 +Form, 387 +weekly, 384 +Form, 45 +time tickets, 171, 173, 177 +Simmons, 200 +stock, 291, 292 +Supplies, 71, 213, 211, 221, 225-232 +account, 81, 122 +journal entries, illustrated, 106 process of transactions, 88 charged direct, unusual method, 292 included in term "stores," 293 posting from stores issued book, 138 production-center system, 291 account, illustrated, 325 requisitions, 224 on distribution sheet, 254, 255 standing expense orders, 254, 226- 232 Form, 290 System cost (See "Cost accounting") +Task system of wage payment, 204 Taxes expenses, 98, 103, 213, 233, 238 (See also generally "Fixed charges") account, illustrated textile costs, 396 journal entry, illustrated, 107 production-cost accounts, 399 Telephone expense, 213, 231 (See also generally "Fixed charges") Textile analysis sheets, 91, 355-401 analysis sheets, +cost of cloth knit, 387, 388 cost of cloth woven, 381, 384. +385 cost of mixes, 372, 373 cost of yarn carded and spun, +378, 379 finished cloth, 387, 390 conversion cost distributed over yarn cost, depreciation schedules, +387, 398 dying and finishing, +accounting schedule, +367-369 expense accounts indirect, +367-369 building supplies, +366 building expenses, +365 "general expenses," +insurance, +50-55 heat and power, +expense office, +costs, +taxes, +finished goods account, +fluctuations weight and volume of material, +144 knitting machine costs, +department costs, +accounting costs, +operating departmental costs, +payroll taxes, +raw material account, +shipping expense account, +spinning costs, +production report, +weekly, +44-45 Form, +45 wages account, +wages received, +wages processed, +work in process accounts, +dye house, +dye house, +katting costs, +mixes, +sewing costs, +weaving costs. +Time basis of wage payment, +clocks, +"on and out," +<page_number>443</page_number> +<page_number>444</page_number> +<page_number>445</page_number> +<page_number>446</page_number> +<page_number>447</page_number> +<page_number>448</page_number> +<page_number>449</page_number> +<page_number>450</page_number> +<page_number>451</page_number> +<page_number>452</page_number> +<page_number>453</page_number> +<page_number>454</page_number> +<page_number>455</page_number> +<page_number>456</page_number> +<page_number>457</page_number> +<page_number>458</page_number> +<page_number>459</page_number> +<page_number>460</page_number> +<page_number>461</page_number> +<page_number>462</page_number> +<page_number>463</page_number> +<page_number>464</page_number> +<page_number>465</page_number> +<page_number>466</page_number> +<page_number>467</page_number> +<page_number>468</page_number> +<page_number>469</page_number> +<page_number>470</page_number> +<page_number>471</page_number> +<page_number>472</page_number> +<page_number>473</page_number> +<page_number>474</page_number> +<page_number>475</page_number> +<page_number>476</page_number> +<page_number>477</page_number> +<page_number>478</page_number> +<page_number>479</page_number> +<page_number>480</page_number> +<page_number>481</page_number> +<page_number>482</page_number> +<page_number>483</page_number> +<page_number>484</pages> + +<img>A page from a book or document with text and numbers.</img> + +<img>A page from a book or document with text and numbers.</img> + +<img>A page from a book or document with text and numbers.</img> + +<img>A page from a book or document with text and numbers.</img> + +<img>A page from a book or document with text and numbers.</img> + +<img>A page from a book or document with text and numbers.</img> + +<img>A page from a book or document with text and numbers.</img> + +<img>A page from a book or document with text and numbers.</img> + +<img>A page from a book or document with text and numbers.</img> + +<img>A page from a book or document with text and numbers.</img> + +<img>A page from a book or document with text and numbers.</img> + +<img>A page from a book or document with text and numbers.</img> + +<img>A page from a book or document with text and numbers.</img> + +<img>A page from a book or document with text and numbers.</img> + +<img>A page from a book or document with text and numbers.</img> + +<img>A page from a book or document with text and numbers.</img> + +<img>A page from a book or document with text and numbers.</img> + +<img>A page from a book or document with text and numbers.</img> + +<img>A page from a book or document with text and numbers.</img> + +<img>A page from a book or document with text and numbers.</img> + +<img>A page from a book or document with text and numbers.</img> + +<img>A page from a book or document with text and numbers.</img> + +<img>A page from a book or document with text and numbers.</img> + +<img>A page from a book or document with text and numbers.</img> + +<img>A page from a book or document with text and numbers.</img> + +<img>A page from a book or document with text and numbers.</img> + +<img>A page from a book or document with text and numbers.</img> + +<img>A page from a book or document with text and numbers.</img> + +<img>A page from a book or document with text and numbers.</img> + +<img>A page from a book or document with text and numbers.</img> + +<img>A page from a book or document with text and numbers.</img> + +<img>A page from a book or document with text and numbers.</img> + +<img>A page from a book or document with text and numbers.</img> + +<img>A page from a book or document with text and numbers.</img> + +<img>A page from a book or document with text and numbers.</img> + +<img>A page from a book or document with text and numbers.</img> + +<img>A page from a book or document with text and numbers.</img> + +<img>A page from a book or document with text and numbers.</img> + +<img>A page from a book or document with text and numbers.</img> + +<img>A page from a book or document with text and numbers.</img> + +<img>A page from a book or document with text and numbers.</img> + +<img>A page from a book or document with text and numbers.</img> + +<img>A page from a book or document with text and numbers.</img> + +<img>A page from a book or document with text and numbers.</img> + +<img>A page from a book or document with text and numbers.</img> + +<img>A page from a book or document with text and numbers.</img> + +<img>A page from a book or document with text and numbers.</img> + +<img>A page from a book or document with text and numbers.</img> + +<img>A page from a book or document with text and numbers.</img> + +<img>A page from a book or document with text and numbers.</img> + +<img>A page from a book or document with text and numbers.</img> + +<img>A page from a book or document with text and numbers.</img> + +<img>A page from a book or document with text and numbers.</img> + +<img>A page from a book or document with text and numbers.</img> + +<img>A page from a book or document with text and numbers.</img> + +<img>A page from a book or document with text and numbers.</img> + +<img>A page from a book or document with text and numbers.</img> + +<img>A page from a book or document with text and numbers.</img> + +<img>A page from a book or document with text and numbers.</img> + +<img>A page from a book or document with text and numbers.</img> + +<img>A page from a book or document with text and numbers.</img> + +<img>A page from a book or document with text and numbers.</img> + +<img>A page from a book or document with text and numbers.</img> + +<img>A page from a book or document with text and numbers.</img> + +<img>A page from a book or document with text and numbers.</img> + +<img>A page from a book or document with text and numbers.</img> + +<img>A page from a book or document with text and numbers.</img> + +<img>A page from a book or document with text and numbers.</img> + +<img>A page from a book or document with text and numbers. + +# INDEX + +<table> + <tr> + <td>Time records, daily time sheet, 175, 182<br>Forma, 176, 180<br>payroll, 167, 168, 172, 187-193, 339<br>Forms, 188-190, 340<br>analytical system, 220<br>charts, graphic, 190<br>Forma, 192, 193<br>cost period different from pay period, 187<br>non-productive labor, 187<br>process cost system, 88, 339<br>Forma, 300<br>sources of data, 36<br>statements, 150<br>production-center system, 306<br>time clock, 167, 168, 170<br>Forma, 181<br>time tickets, 25, 35, 167-182, 331<br>Forma, 176, 178, 180<br>checking, accuracy of 189, 173<br>lost time, 175<br>piece-work system, 184, 186<br>Forma, 184, 186<br>piece-work coupons, 185<br>Forma, 186<br>standing order list, 227<br>Forma, 228<br>summaries, 171, 173, 177</td> + <td><strong>W</strong><br>Wages system, 309<br>basis system, 204<br>day-rate method,<br>advantages of, 195-197<br>differentiate rate method, 200<br>Gantt system, 204<br>premium method, 202<br>graduated method, 206<br>straight piece-rate method, 197-<br>200<br>failing rate, 198<br>tall clock system, 204<br>Wages (See "Labor," "Pay-roll")<br>Waste., f42, I45<br>wages coupons textile cost.<br><em style="text-decoration: underline;">adjustments on books</em>, textile cost.</td> + <td><strong>V</strong><br>control of cf., 65<br>premium system of wages stores before used, I50<br>Water., 253, 259 (See also generally "Fluctuations in wages)<br>Weighing of materials fluctuation in costs.<br><em style="text-decoration: underline;">Wood-working industries</em>, scrap.<br><em style="text-decoration: underline;">Wooden mill</em>(See also "Textile cost")<br>expense accounts chart., I21<br>Forma., I46</td> + <td><strong>X</strong><br>Work in process account., I53<br>accounts., I53<br>entries., I54<br><em style="text-decoration: underline;">Journal entry</em>, illustrated., I57<br><em style="text-decoration: underline;">Process method</em>, I59<br><em style="text-decoration: underline;">Production-center system</em>, illustrated., I64<br><em style="text-decoration: underline;">Standing order list</em>, illustrated., I64</td> + <td><strong>Z</strong><br>wage rates textile cost., I60-I64; I80-I89; I90-I99; II0-II9; III0-III9; IV0-IV9; V0-V9; VI0-VI9; VII0-VII9; VIII0-VIII9; IX0-IX9; X0-X9; XI0-XI9; XII0-XII9; XIII0-XIII9; XIV0-XIV9; XV0-XV9; XVI0-XVI9; XVII0-XVII9; XVIII0-XVIII9; XIX0-XIX9; XX0-XX9; XXX0-XXX9; XL0-XL9; XLX0-XLX9; XLXI0-XLXI9; XLXII0-XLXII9; XLXIII0-XLXIII9; XLXIV0-XLXIV9; XLXV0-XLXV9; XLVI0-XLVII9; XLVIII0-XLVIII9; XLIX0-XLI9; L0-L9; LI0-LI9; LII0-LIIN; LIII0-LIII9; LIV0-LIV9; LV0-LV9; LVII0-LVII9; LVIII0-LVIII9; LX0-LX9; LXI0-LXI9; LXII0-LXII9; LXIII0-LXIII9; LXIV0-LXIV9; LXV0-LXV9; LXVI0-LXVI9; LXVII0-LXVII9; LXVIII0-LXVIII9; LXIX0-LXI9; LI0-LIIN; LIII0-LIIIN; LIIV0-LIVN; LIVII0-LIVIN; LIVIII0-LIVINN;</td> + <td><strong>A</strong><br>Voucher register (See "Purchase Journal")<br>Varn manufacture (See "Textile cost")</td> + <td><strong>B</strong><br>Costs of production center system., illustrated., I64</td> + <td><strong>C</strong><br>Taxable income record or record., T46-T47;<br>T48-T49;<br>T56-T57;<br>T58-T59;<br>T66-T67;<br>T68-T69;<br>T76-T77;<br>T78-T79;<br>T86-T87;<br>T88-T89;<br>T86-T87;<br>T88-T89;<br>T86-T87;<br>T88-T89;<br>T86-T87;<br>T88-T89;<br>T86-T87;<br>T88-T89;<br>T86-T87;<br>T88-T89;<br>T86-T87;<br>T88-T89;<br>T86-T87;<br>T88-T89;<br>T86-T87;<br>T88-T89;<br>T86-T87;<br>T88-T89;<br>T86-T87;<br>T88-T89;<br>T86-T87;<br>T88-T89;<br>T86-T87;<br>T88-T89;<br>T86-T87;<br>T88-T89;<br>T86-T87;<br>T88-T89;<br>T86-T87;<br>T88-T89;<br>T...</td> + <td><strong>D</strong><br>Purchase order record or record., T46-T47;</td> + <td><strong>E</strong><br>Purchase order record or record., T46-T47;</td> + <td><strong>F</strong><br>Purchase order record or record., T46-T47;</td> + <td><strong>G</strong><br>Purchase order record or record., T46-T47;</td> + <td><strong>H</strong><br>Purchase order record or record., T46-T47;</td> + <td><strong>I</strong><br>Purchase order record or record., T46-T47;</td> + <td><strong>J</strong><br>Purchase order record or record., T46-T47;</td> + <td><strong>K</strong><br>Purchase order record or record., T46-T47;</td> + <td><strong>L</strong><br>Purchase order record or record., T46-T47;</td> + <td><strong>M</strong><br>Purchase order record or record., T46-T47;</td> + <td><strong>N</strong><br>Purchase order record or record., T46-T47;</td> + <td><strong>O</strong><br>Purchase order record or record., T46-T47;</td> + <td><strong>P</strong><br>Purchase order record or record., T46-T47;</td> + <td><strong>Q</strong><br>Purchase order record or record., T46-T47;</td> + <td><strong>R</strong><br>Purchase order record or record., T46-T47;</td> + <td><strong>S</strong><br>Purchase order record or record., T46-T47;</td> + <td><strong>T</strong><br>Purchase order record or record., T46-T47;</td> + <td><strong>U</strong><br>Purchase order record or record., T46-T47;</td> + <td><strong>V</strong><br>Purchase order record or record., T46-T47;</td> + <td><strong>W</strong><br>Purchase order record or record., T46-T47;</td> + <td><strong>X</strong><br>Purchase order record or record., T46-T47;</td> + <td><strong>Y</strong><br>Purchase order record or record., T46-T47;</td> + <td><strong>Z</strong><br>Purchase order record or record., T46-T47;</td> + <td></table> + +<img>A page from an index with various letters and numbers listed.</img> + +| Time records | Wages system | +|---|---| +| Forma | bonus system | +| payroll | day-rate method | +| Forma | advantages of | +| Forma | of | +| Forma | differential rate method | +| charts | Wages | +| Forma | Gantt system | +| Forma | premium method | +| Forma | graduated method | +| Forma | straight piece-rate method | +| Forma | process cost system | +| Forma | Wages | +| sources of data | Wages | +| production-center system | Wages | +| time clock | Wages | +| time tickets | Wages | +| time tickets | Wages | +| checking | Wages | +| checking | Wages | +| total costs | Wages | +| total costs | Wages | +| trading costs | Wages | +| trading costs | Wages | +| Twine factory | Wages | + +U Underwear factory +Forma +Uniform cost system +Up-keep of buildings (See "Building- +ing expense") + +V Voucher register (See "Purchase Journal") +Y Yarn manufacture (See "Textile cost") + +<img>A blank white page.</img> + +<img>A blank white page.</img> + +<img>A blank page with a faint vertical line at the bottom.</img> + +UNIVERSITY OF CALIFORNIA LIBRARY +Los Angeles + +This book is DUE on the last date stamped below. + +Form LB-021c 8/30(5676ut)444 + +A 000 266 002 5 + +<img>A black and white image of a textured surface, possibly fabric or paper.</img> \ No newline at end of file