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A black-and-white photograph of a young man with short hair, wearing a white shirt and a bow tie. Bookbinding and its auxiliary branches John J. Pleger A circular seal with Latin text around the edge, "SAPIENTIAE INGENIUS" at the top, "HARVARD UNIVERSITY" in the center, and "M.D. 1636" at the bottom. : .

BOOKBINDING

1 John J. Plough. BOOKBINDING AND ITS AUXILIARY BRANCHES (IN FOUR PARTS) BY JOHN J. PLEGER

PART FOUR

GILT EDGING, GOFFERED EDGING, MARBLING, HAND TOOLING AND THE CARE OF BOOKS

CHICAGO THE INLAND PRINTER COMPANY 1914 B O 15 HARVARD COLLEGE JUL 13 1915 LIBRARY.

S. A. A. T. A. F. I. N.

Copyright, 1915, by The Inland Printer Company Chicago FOREWORD.

It is not laudation of any trade to say that it follows in a beaten path when there is no reason therefore except that methods of procedure are habitual. That the present-day craftsman leaves too much to precedent and habit, and does not exercise enough his power of initiative, is demonstrated clearly by experience in bookbinding. To improve ought to be the constant aim; to do this, the continuation of steadfast methods and styles must be merited by sufficient reasons.

The introduction of machines has given impetus to all branches of manufacturing, and by the displacement of hand labor, has given a possibility for further development of modern methods, yet we find there is in many binderies labor performed by hand which, with a proper understanding of hand and machine methods, might be done more expeditiously and perfectly with machines. Modern conditions and demands, however, are not an unmotivated advance, coupled with the opposition of improved methods have some the pressure of competition and the slapshod makeshifts to economize in material and time without regard to the fineness or durability of the product, which puts on the appearance of a genuine article and is a good seller because of the cheapness in price. "Art with cheapness" was the motto of the ancient Greek, and it would be well for the modern man also to remember that art with cheapness, or even extravagance, is meant, not to be confused with shoddiness. The Greeks believed, as we should, that simplicity and plain durability were the methods of attainment. Art in bookbinding should never be overlooked, for art means wholesomeness, and wholesomeness is lost by resorting to shabby, albeit gaudy, styles and materials, but is

(1) vi

BOOKBINDING

gained by better and quicker methods of execution and suitability of design to the theme.

So, changes in, as well as continuation of, methods and styles of bookbinding have been motivated by sufficient reasons. The terms of bookbinding are sometimes technical, but at other times are local or accidental. To have terms of value it is necessary to make them universal, so that a science may be based upon them, and one man may profit by the experience of another. It may seem strange, yet it nevertheless is true, that terms are at variance in different localities, and there seems to be no harmony in plan of description.

A demand has arisen for a book for use as a text. The growing generation is composed of students, and there is a demand not only for advanced knowledge among those practicing the art but among many would-be learners for a school, and, more essential still, a text. Craft education is of importance in these days of appreciated handwork; moreover, among those whose livelihood is earned by such labor, competition is so keen that each must strive to improve himself in order to obtain the rewards of success.

It has been my aim in compiling these pages to treat the subject in a concise and comprehensive manner, defining consistently terms and processes in a way which may be grasped by novices and serve as an aid to bookbinders, librarians and printers who are more or less in charge of office work. To instruct the printer and binder, serve as a check on their work, and to assist him when he should question erroneous work orders, and to aid both in satisfying the requisitioner, these pages are written. The wail for "the prostitution and the decadence of the once proud art of bookbinding" should be quelled by the improvements of to-day succeeded by those of to-morrow in the advance of a "modern bookbinding."

A page from a book with text about bookbinding.



























































































TABLE OF CONTENTS
EDGE-GILDING. ran
Aluminum edges 16
Botus preparation 17
Burnishing 18
Filler 19
Coffered edges 19
Gold Cushions 20
Gold knife 20
Illustrated edges 21
Laying on 22
Laying on gold leaf 23
Patching 24
Placing hands in press 25
Scraping 26
Biting 27
HAND-TOOLING.
Blind-tooling 52
Gouger and lines 53
Hand stamping 44
Inlaying 45
Marbling design
MARBLING.  
MARBLING.  
MARBLING.  
MARBLING.  
MARBLING.  
MARBLING.  
MARBLING.  
MARBLING.  
MARBLING.  
MARBLING.  
MARBLING.  
MARBLING.  
MARBLING.  
MARBLING.  
MARBLING.  
MARBLING.  
MARBLING.  
MARBLING.  
MARBLING.  
MARBLING.  
MARBLING.  
MARBLING.  
MARBLING.  
(vii)
Aluminum edges
Botus preparation
Burnishing
Filler
Coffered edges
Gold Cushions
Gold knife
Illustrated edges
Laying on
Laying on gold leaf
Patching
Placing hands in press
Scraping
Biting

Blind-tooling
Gouger and lines
Hand stamping
Inlaying
Marbling design
Proper way of handling tools
Substitute tools
Tree cutlery

Marbling accessories
Alum water
American marble
Bouquet marble
Brushes
Combs
Comb pieces
Comb edges

Colors
Blue
Blueish gray
Brown
Brownish gray
Grayish green
Olive gray
Red brownish gray
Yellow
Violet

Aluminum edges
Botus preparation
Burnishing
Filler
Coffered edges
Gold Cushions
Gold knife
Illustrated edges
Laying on
Laying on gold leaf
Patching
Placing hands in press
Scraping
Biting

Blind-tooling
Gouger and lines
Hand stamping
Inlaying
Marbling design
Proper way of handling tools
Substitute tools
Tree cutlery

Marbling accessories
Alum water
American marble
Bouquet marble
Brushes
Combs
Comb pieces
Comb edges

Colors
Blue
Blueish gray
Brown
Brownish gray
Grayish green
Olive gray
Red brownish gray
Yellow
Violet....

Aluminum edges....

Botus preparation....

Burnishing....

Filler....

Coffered edges....

Gold Cushions....

Gold knife....

Illustrated edges....

Laying on....

Laying on gold leaf....

Patching....

Placing hands in press....

Scraping....

Biting....

Blind-tooling....

Gouger and lines....

Hand stamping....

Inlaying....

Marbling design....

Proper way of handling tools....

Substitute tools....

Tree cutlery....

Marbling accessories....

Alum water....

American marble....

Bouquet marble....

Brushes....

Combs....

Comb pieces....

Comb edges....

Colors...< span="">

46 BOOKBINDING

and mark the straight line near the joint with a straight-edge and pointed folder the length of the back. Turn the book over, and repeat the operation for the other side. This done, draw the design on the back. With a pencil, mark the back, tie it at the sides, and remove the beginning and end of all straight lines, gouges and stamps. Then divide the space between the lines, and mark the exact center of each panel where center stamps are desired. After the outlines have been made, take the lines, gouges, stamps, and impress them on the paper with ink so that the impression will be visible on the leather. Then remove the paper and take a strip of this board, and with a pointed folder mark the position of the lines so that the ends meet; heat the tools, and impress them on the leather.

Next draw the design for the sides the exact size of the cover on a piece of cross-section paper large enough to permit the ends being turned in on the boards when in the exact position. Place the pattern sheet for the sides on the board, apply glue to the ends, and turn in over the edges of the board. This should be done before the end-leaves are removed from their positions. Blinding can not be done, as it would spoil the end-leaves. All straight lines or dots for which there are rolls can be done without blinding-in by marking the ends and running the rolls against a straight-edge. Heat the gouges and stamps slightly, and impress on the paper so that it can be seen on the leather when the paper is removed. Another method is to impress these patterns with a composition ink or paint on the paper firmly enough to be visible on the leather. This on difficult patterns has an advantage in that omission can be seen before the paper is removed. If the pattern is such that the bottom half is the same as the top, perform the operation for the upper half only, turn the pattern around, and repeat the operation. This is done in the same way as above described. Before removing the paper, lift up HAND-TOOLING 47

one corner at a time to see that no part of the design has been missed. Remove the paper, and with a straight-edge and pointed folder mark the position of the straight lines that impress the hot rolls on the leather.

Should the design be ornamented, it might be necessary to make another impression, by dampening the leather in the same way as described in "Blind-tooling." If any portion of the design is to be in blind, it should now be executed, then take a small camel's-hair pencil, and pencil the glair in the impressions where gilding is desired on the back; this must be carefully executed, so that no glair appears on the sides of the impressions. Never glair more than one line at a time.

The laying-on of the gold is described under that head, and is performed after the glair ceases to be tacky. The gold leaf should be impressed with absorbent cotton into the impression of the design. The design, being visible through the gold leaf, can be followed with the tools. All long straight fillets should be executed with a mitered roll; all long scallop lines with a small penny wheel; sharp curves and tongues, and all other ornaments with hand stamp tools. The filling-in of the designs, and the degree of heat have been fully described under those heads.

The tools should be bright and free from dirt before impressions are made. Rub them on a piece of leather on which powdered charcoal and vaseline have been rubbed, then clean with an oiled flannel rag. To secure good corners, lift the roll before reaching the mark, and use a corner tool. The beginning or ending of fillets, and the edges of general ornamentation should be noticeable. The impressing of hand stamps requires a steady hand and firm pressure, and will produce better results when worked while a little moisture remains in the leather. Pick up the tool, test the heat, which should hiss slightly, and hold it with the right hand, bringing the shoulder over the tool, thus assuring a firm impression, and, at the same time, guiding it with the thumb- 48 BOOKBINDING

nail of the left. On large stamps, a slight rocking motion will prevent the possibility of any portion of the stamp not adhering, provided all other conditions have been met. Small surface tools, as gouges, dots and lines, should have a slight impression; otherwise the leather will be cut. Generally near the curve they should be ground from the inside of the curve.

The tools or stamps should not remain too long on the gold leaf, as this tends to dry up the albumen and prevent the adherence of the gold to the leather. A cool tool will be devoid of lustre. A cool tool will fail to adhere the gold leaf. A sharp, quick impression will add lustre to the gold leaf. The conditions described in preceding heads as to heat and material need to be carefully studied; then with sufficient practice good results may be obtained. The novice will do well to gain this experience by diligent practice on leather glued to board before attempting the execution of designs on bound books.

Should a false impression be made on morocco leather, dampen the leather, pick up the impression with a needle, and beat it with a small, stubby-bristle brush.

Burnt impressions may be mended by applying moisture on the leather and picking out the gold with a toothpick. If the burn is too deep, cut a piece of very thin leather, and inlay it on the spot; allow to dry, and make another impression. After the design has been executed, remove all traces of oil or vaseline rub off them, then saturate a piece of absorbent cotton with gasoline or benzine, and remove the remaining specks which are held by the oil or vaseline. This done, reglair the imperfect impressions, and go over the weak places.

Patching can be done by applying benzine or gaso-line and quickly laying on the gold leaf. This will give no trouble in removing the surplus gold leaf; however, it must be tooled within fifteen or thirty minutes. HAND-TOOLING 49

The inside margins of the board are then tooled in the same manner.

SUBSTITUTE FOR HAND-TOOLING.— Hand-tooling is an expensive operation, requiring the highest skill and workmanship. There are very few finishers able to execute a full gilt cover without error. In most establishments the finishers are those called upon for this work, and great difficulty is experienced because they lack confidence and are unaccustomed to such work. To spend weeks and months in decorating a single book puts the product beyond the reach of most book-lovers and makes a luxury for the extremely wealthy. This operation can be simplified and the greatly reduced by difficult patterns by drawing the design on paper and having incrustations made from which extra-heavy shell electrolyte plates can be made. These should be routed out deeply enough to prevent any but the face impressions. Place the plates in the stamping machine, make a blind impression, glair the leather, lay on the gold leaf, and take another impression. If patching is necessary, reglair, and repeat the operation. Hand-tooling can not be executed as quickly as this point would indicate, but there is less danger in making a false move, thus spoiling the work and wasting the labor. This has many advantages in addition to those mentioned, as the plates can be used again on similar work; besides, beautiful bindings can be executed by other than the most skilful of workers. See "Making backs with bands off the books" and "Short cuts to eliminate hand-lettering."

INLAYING.— To produce color variations on tooled covers, by varying the colors of leather on the surface is frequently resorted to. Flowers, leaves, borders and panels afford a pleasing combination of color on most cover-designs. All leather for inlaying must be pared very thin, and this is best done by dampening a strip with a sponge and employing a sharp, pliant knife. Allow the leather to dry between pulp-boards, then impress the 50 BOOKBINDING

stamps for leaves or flowers, and cut with a sharp-pointed knife, and pare the edges. For large surface inlay, proceed as above, and, when dry, paste a piece of paper on the right side, and place between pulp-boards to dry. Then mark the exact size of the panel, border or space to be inlaid, cut it out, and pare the edges. Paste a piece of board or paper, lay on the inlays, and rub down to smooth the edges without the inlays. Then lift it up, lay on the required space, and rub down with a folder. The inlaying is always done after the blank impressions have been made.

A large inlaid design, the outer edge of which is composed of curved lines, is best executed by taking the paper on which the design has been drawn and from which the blank impression was made on the cover, pasting it on

A decorative inlaid design featuring a sunburst pattern with floral elements. HAND-TOOLING 51

the thin leather, and allowing to dry. Then with a sharp-pointed knife cut out the designs, and carefully pare the edges. This is then pasted on as above described. The object of the paper on the surface of the thin leather is to prevent stretching; this should be removed when the leather is laid on the tooling board, glaïring with a sponge. This will defore the paper, and it can be easily removed. In all inlaying, the edge of the leather should be covered by the outer tooling so that the joining can not be seen. If the leather be a smooth grain or a crushed grain, place the book in a press between two smooth boards with the

A diagram showing a floral design being inlaid into a piece of leather. The design includes various leaves, flowers, and swirls. The top left corner has a rectangular space for text or a title.

back out for about an hour. Remove it from the press, retool the part in blank, proceed with glaïring, laying-on of gold leaf and tooling, as described under the preceding head.

Google 52

BOOKBINDING

BLIND-TOOLING (ANTIQUE). This is a popular style for religious books, and con- sists of impressing hot tools on the leather so as to form designs. It may be executed upon any color of leather,

but a more attractive effect is produced on light colors. Blind in combination with gilt is still more attractive. The lettering is always done in gold. No special tools are required, but the tools used are very simple, with possibly few exceptions, all demands made upon them.

To blind-tool the back, dampen the leather with a sponge, and rub the moisture in with a soft, stubby brush. Mark the position of the lines on the back, as described in the chapter on filleting and rolling. Then warm the creaser, which is a hand tool faced with lines; for this HAND-TOOLING 53

purpose a wide and narrow line is required. All tools must be heated uniformly. The first impression is made with a slightly warm tool, and the temperature is increased with each subsequent impression. The final impression is taken with hot tools when the leather is dry. If this does remain too long on the surface, the moisture is lost, and further application of the color is impossible without applying more moisture. The moisture when applied to the creaser should vanish slowly. Hold the creaser firmly in the right hand, rub it with an oiled rag, and impress on the back with a circular movement. The arm is held tightly to the body, which bends forward, and the movement is directed with the wrist, while the tool is supported by the left hand. The impression should be firm and appear brown; if it is lighter at any part, the tool is not hot enough or the leather is not damp enough. If the line appears darker at another point, there is too much moisture. It is sometimes necessary to wet the leather a number of times and proceed with the hot tools in the same way in order to obtain the proper color. A high polish can be obtained if the creaser is used frequently, but it will burn out times rapidly. The creaser must, of course, remain in the impression, or the result will be unsightly. The first impression is made at the head, then another close to the first band, then close to the subsequent bands, after which the book is reversed in the finishing press. Impress the creaser at the tail and ⅓ inch from the edge, which should be provided for when forwarding; or, if the back is plain, it must be marked before it is finished. Repeat the operation as above described for the remaining bands.

Center stamps are impressed in the center of the panels except in the second and fourth, and sometimes the fifth panel, when five bands are used. To guide the eye in impressing the stamp in the center of the panel, take a piece of paper and measure the width of the back, then fold it in the center, and place it in the center of the panel,

53 Google 54 BOOKBINDING

and make a slight mark with the folder. Lay a straight-edge on top the length of the book, and mark the center of each panel just enough to serve as a guide. The mark must be covered up when the stamp is impressed. Rub the stamp on an oiled rag, or leather to which oil has been applied, to brighten up the impression. Then take up the stamp, heat it, and place it on the leather so that the marked lines appear in the center. A steady hand is necessary to make the second and subsequent impressions in the first. Dry leather requires a hot tool, and wet leather a warm tool.

Steel Creaser.

The operation for the sides is accomplished in a similar manner, except that the position of the lines to be creased is marked with a pointed folder, and a long-handled creaser is used. The fillet rolls may be substi- tuted by placing a wedge between the arm holders of the roll. Ornamental dies may be impressed in the same way as above described for the back panels. HAND-TOOLING

TREE CALF.

This embellishment is done on the sides of full light-colored calf books. The object is to produce a tree effect with limbs and branches. To prepare the books, wash with water, and when dry, apply a wash, consisting of one pint of paste-wash with one pint of paste-wash the consistency of thick cream. Leave this to dry, and apply a coat of thin glair. Prepare the different solutions in china or earthen crocks.

(1) To one pint of water add twelve parts of liquid pearl ash.

(2) Mix a solution of copperas, which will produce a black color somewhat like iron rust. This is, likewise, used in sprinkling sheep. For delicate calskin this is too strong.

(3) To produce a brown effect, mix a solution of pearl ash, which should be used in conjunction with copperas.

These two colors are primarily used; insert a sponge and a small bristle brush in each color. Other colors sometimes used are a weak solution of eosine (red) and yellow. Aside from these, a small can of tallow should be melted and a pointed stick inserted.

Make a paper cap to protect the book edges, then place the book in a finishing press, with the boards above the jaws. The press should be placed with one end resting on the bench and the other on a support one foot lower. The board can be tacked on for this purpose. A can should be placed under the press to catch the surplus water which will flow from the covers and the surface of the exposed leather. Bend the covers a trifle outward to serve as a gutter. If there is a border to remain untreed, cut a piece of tab-board the size of the open cover, and remove the portion to be embelished. Take the pointed stick, dip it into the melted

A small illustration of a hand tooling process. 56 BOOKBINDING

tallow, and touch the cover in the places intended for the knots of the tree. Fill a sponge with the first solution, consisting of pearl ash and water, and squeeze out on the cover, so as to wet it evenly. The surplus will run down the bend in the board into the receptacle beneath. Then take the brush quickly from the second solution, tapers, and beating on the other hand, sprinkle the cover. The water will run up to the center of the board, thus forming the branches, and run down the center, forming the trunk of the tree, the solution passing off into the receptacle below. Then again apply the first solution of water and pearl ash.

The subsequent colors are treated in the same way. Remove the book, and allow to dry. The finishing operation is the same as for the ordinary calf books. A book cover with intricate designs, including a heart shape in the center. The finest binding in the world, showing the cover of "Omar" before it was completed by Mr. Sangorski. This book was bound for Messrs. Sotheby's & Co., and lost to the Titanic disaster.

A modern binding by Mr. De Sauty. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A black leather book cover with a central portrait of a figure, possibly a saint, surrounded by ornate borders. The top border features a triangular design with floral motifs, and the bottom border has a similar pattern. The title "Benediction" is written at the top in a stylized font. Resection, with inlaid carved and modeled leather panel, by Karl Lion. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A book with a light-blue morocco binding design by L. Sutterlin. Forwarding by H. Kramer and finished by Fr. Fahren, Berlin. Light-blue morocco binding design by L. Sutterlin. Forwarding by H. Kramer and finished by Fr. Fahren, Berlin. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Orange-colored morocco, with light-blue inlaying. Binding by Paul Kerven, Berlin. - Morocco binding. Finished by E. Hirth and Fr. Reischle. 7 A book with a blue morocco binding, finished in gold and antique, by Troost-Bussennet, Paris. Blue morocco binding, finished in gold and antique, by Troost-Bussennet, Paris. [API_EMPTY_RESPONSE] A book cover with the title "Woman's Work" in a stylized font. The cover has a dark blue background with yellow-gray and claret inlays. The spine is visible on the left side.

Dark-blue morocco, with inlays in yellow-gray and claret. Binding by Lorenz Schwartz, East Aurora. Google Binding by Otto Schulte & Co. Berlin. 1 A book with a light-blue morocco cover, featuring an embossed shield design with "HISTORIE" written across the top. The spine has a similar design with a smaller shield and the text "HISTORIE" repeated. Light-blue morocco, with inlays. Roses in white and red. Ornament in light brown. Work of students in the Germ School for Bookbinders.

10 I A book with a dark leather cover featuring a central cross design, surrounded by four smaller crosses. The spine is visible, showing the title "Pigskin binding, blind-tooled. Bound in the Gera (Germany) Trade School for Bookbinders." Pigskin binding, blind-tooled. Bound in the Gera (Germany) Trade School for Bookbinders. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A book with a dark brown cover featuring a central emblem resembling a ship's wheel or anchor, surrounded by decorative elements. Clay-colored morocco, with inlaying in dark red for the lettering; steel-blue anchor; life-bouyever in gray. Binding and finishing by pupils in the Gere School for Bookbinders. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Half-bindings by Wilh. Stein.

A stack of three books with ornate leather bindings. The top book has a title "Stereoscopic View" and a subtitle "The World's Wonders." The middle book has a title "Stereoscopic View" and a subtitle "The World's Wonders." The bottom book has a title "Stereoscopic View" and a subtitle "The World's Wonders." --- Dualure Finishing by Ernestine Strain

A rectangular panel with a zigzag pattern at the top, followed by a marbled design below.

CARE OF BOOKS.

No other commodity plays as important a part in our daily lives as books, yet a glance at almost any book-shelf will reveal ignorance as to their proper care. No book should be handled as if rivets and nails were used in its construction. Dropping a book on its edges or corners will mash the board; putting a book, especially a large book, on a shelf with force, will break the joint to loosen and eventually destroy it. To slide a lot of books on their edges will invariably result in peeling the leather. Sliding books on the table is bad usage, as sand or dust will scratch them.

When taking a book from a tightly arranged row upon a shelf, do not pull the head-band, but rest the index finger on the edge, and bring it forward until the book can be grasped with the hand. The necessity for rebinding so many books is due to pulling off the boards and tearing the leather cloth, because of uncalled-for force in taking books from the shelves. Librarians should provide sufficient space on the shelves to permit the withdrawal of books with ease.

To prevent the leaves from sagging, thereby pulling the rounding from the back, at the head, a piece of board should be fitted in under the lower or bottom edge before placing on the shelf. This should be equal in thickness to the size of the square projecting over the edge. This applies to thick books.

The back of a book should not be dropped on the table before opening, as it flattens the back, and the round will disappear, and on blank-books the spring-back will eventually become soft and the hubs become loose. Either tossing a book or dropping it on the floor may break its back.

(80) 90 BOOKBINDING

The ordinary book should not be used as a scrap-book for clippings or notes. There is no provision in the back for additional space between the covers or leaves. This practice invariably results in broken joints and the book falling out of the cover.

When opening a new book, should the fly-leaves stick to the board, bend it a trifle inward, and insert a knife or folder, and loosen the leaves. To hold both parts of an open book tight while forcing the cover up will break the back. The left hand should rest at the front, and turn over a few leaves at a time, resting the left hand lightly on the pages as turned, until the middle is reached; then close the book, and repeat the operation from the back. A book thus treated will open flat and maintain its shape; there will also be less likelihood of breaking the back.

Anti-vermin varnish applied to bindings has a tendency to prematurely deteriorate the material, and will not offer immunity from attack by croton bugs.

A little vaseline rubbed into the pores of the leather with absorbent cotton once or twice a year will prolong the life of any leather binding. p-book e hack This book

eaves err a parts will cost. left it is tion and of

m- ill

or of . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 2044 011 620 381

A FINE IS INCURRED IF THIS BOOK IS NOT RETURNED TO THE LIBRARY ON OR BEFORE THE LAST DATE STAMPED BELOW.

CANCELLED 086-WID
333309 JUL - 9 1980
CANCELLED WIDELANDS
2-3 JUL - 8 1976

BOOK DUE... White background with no visible content.